Santint MS3 User manual

MS3 Manual Dispenser & Automatic Shaker
MANUAL
ISO 9001: 2000 CERTIFIED CE CERTIFIED
Please read this manual carefully before operation.

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Table of Contents
Chapter Page No.
0.0 Table of Contents 1
1.0 Preface 2
2.0 General Safety Instructions 2
3.0 Configuration 4
4.0 Technical Parameters 5
5.0 Installation 5
6.0 Preparations before Operation 6
7.0 Operation 8
8.0 Dispensing 9
9.0 Maintenance 11
10.0 Replacement 13
11.0 Frequent Issues and Troubleshooting 14
12.0 Circuit Diagram 17
14.0 Explosion Diagram 18
15.0 Nameplate 29

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1.0 Preface
Thanks for purchasing the Santint Manual Dispenser!
This user’s manual provides general information on unpacking, installation, usage and
maintenance of the manual dispenser. Any improper use will shorten its longevity.
Read this manual completely and carefully before installation, use and maintenance of
the machine. The manual should be kept in a convenient place for future reference.
For any questions, please do not hesitate to contact our service team.
2.0 General Safety Instructions
1. Warning Labels:
Electricity danger! Please unplug before cleaning and repairing.
(Remark:No need to switch off the power supply before repairing the canisters
assembly.)
Important notice! Please read it carefully.
2. The machine must be placed in a well-ventilated working site. Otherwise an aerator
must be provided.
3. The applicable power cord: refer to the nameplate in the rear. Make sure the power
cord is well grounded to ensure safety.
4. Do not lengthen the power cord as to avoid malfunction or injury.
5. Unplug the MS3 if it is not in use for extended periods of time.
6. When the MS3 needs to be transported to a new site, please secure it by re-inserting
the steel rod through the base and re-install the four feet clamps. The turntable must
be locked by the locking pole so that it is secure. The canisters should be dismantled,
cleaned out and then packed into the cartons.
7. The shaker is compatible with paint cans ranging from 1 liter to 18 liters with a max
weight of 35kg.
8. Do not operate or store in a flammable and explosive environment.
9. The sound level is Decibels:≤75dB(A) measured from 1.6m away from the front,
back, left, right and above of the machine (see Figure 2.1).

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10. Surrounding temperature:5℃-50℃; Relative humidity: 15%-90%;
11. Max altitude ≤1000 m.
12. Prior to any maintenance, please unplug the MS3.
13. Use a forklift to gently move the MS3 to the desired location. (see Figure 2.2)
Explanation:
——Decibel Meter
Locations
Testing Data
Front
70-75dB(A)
Back
70-75dB(A)
Left
70-74dB(A)
Right
70-74dB(A)
Above
68-74dB(A)
(Figure 2.1)
(Figure 2.2)

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3.0 Configuration
Please See Figure 3.1 as below:
(Figure 3.1)

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4.0 Technical Parameters
1.Model:MS3 2.Shape Size:762X800X1443mm
3.Weight:270±5 kg 4.Power Supply:On Name Plate
A.Parameter of Manual Dispenser B.Parameter of Automatic Shaker
Dispensing Speed:20rpm Shaking Time:60/180/300 Seconds(Optional)
Canister's Volume:2.3L Shaking Frequency:680-720rpm
Min Dispensing Quantity:1/384Y (0.077ml)Load Capacity Available:1-20L
Max Dispensing Quantity:2Y (59.14ml)Load Weights Available:1-35kgs
No. of Canisters:12/16/18/20/24/26Canisters Load Can Height Available:50-390mm
Gauge:Optional
5.0 Installation
The shaker and turntable
assembly are fully assembled
before leaving factory. Please
assemble the canisters as
follows:
1. Unpack the crate carefully.
2. Remove the tools from the crate’s base.
3. Remove the steel rod at the base of the MS3 (see Figure 5.1) and the four feet clamps.
Reinstall the steel rods whenever transporting the MS3.
4. To move the MS3, raise the feet by turning them in an anti-clockwise (see Figure 5.2) .
5. Once the MS3 is moved to its final location (must be a flat hard surface), turn the feet in
the clockwise direction until all 4 feet are touching the ground and the MS3 is secure and
stable..
6. Rotate the turntable and install the left canisters one by one (see Figure 5.3 and 5.4)
Once all canisters are installed, the installation is finished.
(Figure 5.1)

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6.0 Preparations before Operation
In order to ensure that the shaker works well, please refer to the following preparations
below:
1. Identification on Control Panel (see Figure 6.1 and 6.2)
Figure: “Shaking” mode engaged when T1, T2, or T3 is pressed.
(Figure 6.2)
(Figure 6.1)
(Figure 5.2)
(Figure 5.3)
(Figure 5.4)

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Figure: "Shaking"
T1 Button—T1 Seconds Button: once pressed, the clamping plate will automatically
clamp the paint can and shake the paint can for T1 seconds;
T2 Button—T2 Seconds Button: once pressed, the clamping plate will automatically
clamp the paint can and shake the paint can for T2 seconds;
T3 Button—T3 Seconds Button: once pressed, the clamping plate will automatically
clamp the paint can and shake the paint can for T3 seconds.
Default time of T1, T2, and T3 is 60s, 180s, and 300s respectively. The times can be
adjusted to end users values
.
Note: Press any two of T1, T2 and T3 to get the sum of their shaking times.
Button —Stop and Up Button
a) To stop the shaker while in operation, the shaker will stop shaking and clamping
plate will be released.
b) To stop the clamping plate from raising or lowering. Keep pressed and the
clamping plate will continue rising until the button is released.
Button —Emergency Stop Button
a) Once any emergency occurs, press to immediately stop shaking.
b) Release to reinitialize shaker.
Button —Mixing Button
1. Paint can must be sealed well, not deformed, and
the handle be well secured.
2. Ensure that the Mains switch is in “OFF” position before
plugging in an outlet (See Figure 6.3).
3. Ensure that Emergency Stop Button is released.
Preparation before operation
1)The colorant in each canister must be fully mixed (It is not recommended to be
mixed by shaker as too many bubbles may appear that would cause the chromatic
aberration).
2)Remove each canister lid and pour the colorant into the corresponding canister.
Attention: Please stick the specified label on each canister to show different
colorants!

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3)Before operation, remove the air out of each pump. Follow the procedures::
●Press and hold the Rough release button and pull the Rough gauge upwards to a
certain height, ie. 1Y.
●Release the Rough release button back to its original position
●Lift up the plunger handle slowly to its full extent and then press it down gently. Do not
move the valve handle during this process.
●Repeat the same procedures 5-6 times;
●Follow the same procedures for the Fine gauge.
7.0 Operation
1) Colorant Mixing
Connect power cord to a wall socket and press the button to initiate
mixing. To stop mixing, repress the button. Stir 3 times every day, at 10
minutes time intervals (If client has special requirements, the daily stir
frequency and time can be altered accordingly).
2) Rotating and Locking of Turntable (See Figure 7.1)
Press the brake handle down to the
horizontal slot.
To lock the turntable:
oRotate the turntable to the
desired position.
oRelease the turntable brake
handle back up to the vertical
slot.
(Figure 6.4)
(Figure 6.5)
(Figure 7.1)

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oMove the turntable to the left and right slightly to let the
brake handle return to its original position.
oThe turntable is now locked.
2. Shaking
Switch the mains switch to the “ON” position. The shaker will
automatically initialize and the LCD will display “Initializing”. After
initializing is finished, the LCD will display “Ready”.
Open the shaker door and place the paint can on the center of the
loading platform on a standard can cushion and close the door (see
Figure 7.2).
Select the desired time by pressing the button(s). The clamping
plate will automatically clamp down on the paint can as the LCD will
display “Clamping”. Once the clamping is finished, the shaker
will start shaking and the LCD will display “Shaking” and the
time countdown.
The shaker will stop once the countdown reaches 0 and
the LCD will display “Wait, Please”. The clamping plate will
automatically release the paint can.
Open the door and remove the paint can. When
the LCD displays “Ready”, it is ready for the next shaking.
Please clean off any paint spills
on the clamping plate, loading plate and the two
guide screw shafts every day.
Warning:
A. The shaking without any load or overload is prohibited.
B. During shaking, press Emergency Stop down
immediately in case of any abnormal noises.
C. Press Emergency Stop down immediately in case the
shaker has trouble or is locked up during the initializing
or clamping. Reinitialize the shaker.
D. Unplug before cleaning the shaker.
8.0 Dispensing
The minimum shot of the dispenser is one division on the Fine gauge’s dispensing unit is
marked at the bottom. For example, 2957/384 means the unit is 1/384 US Fl. Oz.
Numbers on the Rough gauge and the Fine gauge have same unit marked at the bottom of
the Rough gauge. For example, if the Rough gauge is marked 2957/48, the number “30”
on the Rough gauge represents the dispensing value of “30x29.57/48ml.”, and number “2”
on the Fine gauge represents the dispensing value of “2x29.57/48ml.”
(Figure 7.2)

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Dispensing Procedures:
01 Determine the dispensing quantity of different colorant
as per the formula.
02 Put an open base paint can on the shelf, pull the
turntable brake handle down into the horizontal slot, and
rotate the turntable until the nozzle is right above the
base paint can. Push the turntable brake handle up to
the vertical slot and move the turntable left and right
slightly to lock the turntable (See Figure 8.1).
Attention! Please put the base paint can as close as
possible to the spout.
03 Press and hold the Rough (or Fine) button as required,
lift up the Rough (or Fine) gauge to required number,
and then release the button to lock the gauge (See
Figure 8.2).
04 Lift up the plunger handle up to the maximum travel
and hold for several seconds to ensure the pump is
filled with colorant.
Attention! Do not open or operate the valve
handle when lifting up plunger handle, otherwise
air will enter into the pump and cause inaccurate
dispensing
05 Turn the valve handle to an angle of 90º, pull the plunger handle down to its full travel,
then release the valve handle slowly back to its original position. Repeat the above
procedures for more shots of the same colorant (See Figure 8.3).
06 Press down Rough release button, push the Rough
gauge back to zero-scale and then release the Rough
release button.
07 Press down Fine release button, push the Fine gauge
back to zero-scale and then release the Fine release
button.
Attention!
●As a precise device, either black or red gauge is vulnerable to damage
(Figure 8.1)
(Figure 8.2)
(Figure 8.3)

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when falling freely to the zero-scale.
●Set the Rough or Fine gauge to zero-scale when it is not in use.
●The aggregation of the shots by black and red gauges should be equal to
the dispensing quantity specified in the formula.
08 Use the same method to dispense all the other required colorant into the base paint
can.
9.0 Maintenance
In order to keep the shaker in good condition, and
to extend its life, daily maintenance is
recommended.
1. Only qualified personnel can disassemble the
shaker.
2. Lubricate the guide screw shafts and shock
absorber shaft once every three months with
oil (see Figure 9.1).
Dispenser Maintenance
1)Daily Maintenance
01 Move each plunger handle up and down three times every day to ensure smooth flow
of the colorant and to avoid blockages in pumps and canisters.
02 Clean the nozzle with soft cloth or cotton moistened with water or thinner to keep it
unobstructed.
03 Move the valve handle 5 times every day. This can keep the valve in optimum working
condition and prevent the colorant from drying in the valve.
04 Check the colorant level in canisters and refill if necessary. If the colorant is lower than
the feeding level, air will enter the pump when lifting up the plunger handle. This will
cause inaccuracy in dispensing.
2)Weekly Maintenance
01 Check if the canister is loose. If so, tighten the tapping screws under the turntable
(see 7.5- Replacement of Canister)
02 Check if the gauge’s scales are damaged or covered with colorant. Clean or replace
the gauges if necessary.
(Figure 9.1)

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03 Set the black gauge at its full scale; lift up the plunger handle to check if the shaft is
stuck by colorant. If yes, the big piston must be replaced because it has been worn
out and/or broken.
3)Periodical Maintenance
The dispenser must be maintained every 3-6 months:
01 Check to see if the fixed base is loose or not (Figure 9.2A). If loose, push the base to
the bottom most position; fasten two screws of the base symmetrically with inner
hexagon Spanner. (Figure 9.2B and 9.2C)
Note: don’t screw too hard.
02 Open canister lid during the process of mixing to observe if the agitator works
normally. For any abnormity, stop mixing and repair the canister.
03 Cleaning the nozzle: Rotate the valve handle and pull out the nozzle. Clean the nozzle
with cotton moistened with water or thinner. Then rotate the valve handle once again
to reinstall the nozzle.
Attention!
After reinstallation of nozzle, dispense out certain amount of colorant to fill the
nozzle. The reinstallation must be carried out carefully.
The M3 by default is installed with a large-size nozzle. The end user can choose
to install a different size nozzle according to the colorant’s viscosity.
4)Yearly Maintenance
After a long period of use, colorant may be stuck to the inner wall of the pump and canister.
This will make the piston difficult to move and cause measurement errors. If this is the case,
cleaning must be done to canisters and pumps.
01. Remove the canister assembly from the turntable.
02. Pour any remaining colorant from the canister into a clean container.
03. Clean the canister with warm water to get rid of most of the adhesive colorant.
A
B
C
(Figure 9.2)

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04. Properly dispose the mix of cleaner and colorant according to local environmental
regulations.
05. Reinstall the canister on the turntable.
06. Add some cleaner into the canister.
07. Set the Rough gauge to its maximum scale.
08. Put a container right below the nozzle and then operate as dispensing procedures
(6.3).
09. Set the Fine gauge to its maximum scale.
10. Place a container right below the nozzle and then operate as dispensing procedures
(6.3).
11. Repeat steps 7-9 until the canister is clean (the cleaner can be used for 1-3 times.
Yet fresh cleaner is required for the final cleaning).
12. Leave the canister to dry before re-filling with fresh colorant.
10.0 Replacement
Replace Sniff-Back Piston
01. Rotate the valve handle and pull out the nozzle.
02. Rotate the valve handle to its maximum travel and hold.
03. Pull out the sniff-back piston.
04. Install a new sniff-back piston with small O-ring.
05. Reinstall the nozzle.
06. Release the valve handle.
Replace Canister
01. Loosen but do not remove the three screws that fix the canister under the turntable
using the inner hexagon wrench. Rotate the canister clockwise to remove from the
turntable.
02. While installing the new canister, place the three M6 screws at the bottom of the
canister into the larger ends of the three cone-shaped holes in the turntable.
Caution: Must insert the canister crank into the plastic sleeve in the turntable
(see Figure 7.5.1).
03. Rotate the canister anti-clockwise, shift the canister’s three screws to the smaller
ends of the cone-shaped holes, and then fix the screws with inner hexagon wrench
from the bottom of the turntable (See figure 6.1).

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11.0 Frequent Issues and Troubleshooting
For issues not listed, please contact us.
Troubles
Diagnoses
Troubleshooting
Motor doesn’t work
Power supply does not
engage.
The fuse is broken.
The wire to the motor is not
connected.
The motor is broken
The belt is loose.
Check if the Mains Switch is with charge,
the plug is plugged well.
Replace fuse.
Open the top cover plate, reconnect the
wire.
Replace motor.
Fasten the belt.
Uneven flow of colorant
from the nozzle during
dispensing.
Air bubbles in the cylinder
Colorant in canister is low.
Dried deposits of colorant
causing blocks.
See "Preparation Before Operation ". Allow
the bubbles to escape
Top off colorant.
Clean canister assembly and relevant
parts.
Canister is loose on
turntable.
Loose fastening screws.
Tighten fastening screws.
Colorant doesn’t
dispense easily.
Nozzle blocked.
Clean nozzle.
Piston doesn’t move easily.
Colorant has dried and
hardened in the canister.
Canister and pump should be removed,
emptied and cleaned thoroughly. Replenish
with new colorant.
Agitator doesn’t move
during mixing.
The crank shaft under the
canister is not attached to
the plastic sleeve of the
rotating panel.
Reinstall the canister.
Colorant leakage at the
nozzle.
Worn out O-ring.
Replace O-ring.

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LCD has no display
Power supply is not working.
Check if the Mains Switch is with charge,
the plug is plugged well and the mains
switch is “ON” position.
The fuse or the power supply
cord is broken.
Replace the fuse or power cord.
LCD displays “Clamping
System Trouble”
The DC motor wire is broken.
Replace DC motor wire.
Circuit Board is
malfunctioning.
Replace the Circuit Board.
DC motor runs for several
seconds, then stops
running suddenly,
“Clamping System Trouble”
displays on LCD.
The connection of magnetic
switch is broken.
Replace it.
The magnetic switch is
damaged.
Replace it.
Large cans cannot be
shaken.
The belt is loose.
Tighten it moderately.
LCD displays “Emergency
Stop Pressed”
1. “Emergency Stop” is not
released.
Release it
2. “Emergency Stop” is
damaged or its connection
is broken.
Replace “Emergency Stop” or re-connect
the connection
LCD displays “Door Open”
Door is not closed.
Close the door.
Once AC motor starts up,
LCD will display
“Initializing”
The wire capacity of the AC
motor is not enough.
Replace the larger gauge wire or equip with
a voltage-stabilizer
Does not shake after
clamping.
1.The capacitor of AC motor
is broken
Replace the capacitor of AC motor.
2. AC motor is broken.
Replace AC motor.

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During shaking, the
shaker’s noise and
vibrations increase.
The shaker is not leveled.
Adjust the feet to level.
The paint can is deformed.
Replace with a normal paint can.
Overloaded
Decrease load.
After the paint can is
clamped, the LCD still
displays “shaking” and the
second counter is counting
down normally; AC motor
utters abnormal noises and
doesn’t shake.
Start-up capacitor is broken.
Flip the switch in the capacitor box mounted
in the front end of AC motor to the other
position.
The Motor is overheated
AC Motor overload with too
much or too little voltage for
an extended period of time.
1. Disconnect power supply to let the motor
cool down. Restart the shaker in 1 (one)
hour.
2.Equip with a voltage stabilizer and
decrease the load
3. If the heat-protection switch is frequently
activated, check the electrical circuit.

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12.0 Circuit Diagram
Insert the electric circuit diagram

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13.0 Explosion Diagram
Explosion Diagram of Shell:
No. Name No. Name
1 Triangle Belt 3 Motor for Mixing
2 Motor Wheel 4 Circuit Board for Display

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Explosion Diagram of Inner Frame Assembly
No. Name No. Name
1 DC Motor for Clamping 4 Synchronized Belt
2 Clamping Plate 5 Principal Axis Assembly
3Bearing Base for Loading Plate
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