SATAM ZCM17 Instruction Manual

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02/2018Edition1/19U518156‐en‐REV0
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MASTERMETERDescription,Operation,Maintenance
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02/2018Edition2/19U518156‐en‐REV0
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AboutThisManual
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Thisdocumentcontains19pages,includingthefrontpage.ThisdocumentisthepropertyofSATAM.
Itmaynotbedistributedtothirdpartieswithoutpriorauthorization.
SATAMreservestherighttomodifythisdocumentwithoutpriornotification.
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ThisdocumentcomplieswiththecurrentEuropeanATEXDirective.
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Revisionhistory
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2018/02/09Rev0Creation
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SupportandContactInformation
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ServicedepartmentAvenuedeVerdunCS60129
Tel:+33(0)980800402
Email:[email protected]
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ManufacturingfacilityAvenuedeVerdunCS60129
14700Falaise‐France
Tel:+33(0)231414141
Fax:+33(0)231407561
Email:[email protected]
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HeadquartersandSalesdepartmentParisNord2‐Bat.LeGauguin
47alléedesImpressionnistes
BP85012‐Villepinte
95931RoissyCharlesDeGaulleCedex–France
Tel:+33(0)148630211
Email:[email protected]
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Websitewww.satam.eu
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02/2018Edition3/19U518156‐en‐REV0
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TableofContents
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1.Functionalities.................................................................................................................................4
2.GeneralarrangementofZCM17.....................................................................................................4
A.Versionwithelectronicregister..................................................................................................4
B.Versionwithmechanicalregister................................................................................................5
3.MaincomponentsofZCM17mastermeter....................................................................................6
A.PositivedisplacementmeterZC17..............................................................................................6
B.ElectronicregisterEQUALISS......................................................................................................7
C.Mechanicalregister.....................................................................................................................8
D.Rateofflowindicator..................................................................................................................9
4.NarrativeDescription....................................................................................................................10
5.PeriodicServicing..........................................................................................................................10
6.Cleaning.........................................................................................................................................10
7.MeterCalibrationInspection–WeightandMeasures.................................................................11
A.AdjustmentProcedurewithtransmitterAB21.........................................................................11
B.AdjustmentProcedurewithEQUALISS.....................................................................................12
8.TechnicaldataofZCM17mastermeter.........................................................................................16
A.Technicaldata:ZCM17withmechanicalregister.....................................................................16
B.Technicaldata:ZCMwithelectronicregister............................................................................17
9.Dimensionsandweight(trolleyversion).......................................................................................19
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02/2018Edition4/19U518156‐en‐REV0
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1. Functionalities
SatammastermetersmodelZCM17arededicatedtoperiodiccalibrationofcustodytransfer
measuringequipmentforfuelsandpetroleumproducts.
ZCM17isaworkingstandardthatcanbeusedregularlytocheckandcalibratemeasuring
instrumentsormeasuringsystems.
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2. GeneralarrangementofZCM17
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A. Versionwithelectronicregister
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Release
valve
Electronic
register
Pressure
gauge
Release
valve
Drainage
pump
Connecting
pipe
PD meter
Connection to
flexible hose

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02/2018Edition5/19U518156‐en‐REV0
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B. Versionwithmechanicalregister
*:optionalsupply
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Isolating
valve (*) Release
valve
Temperature
probe (*)
Pressure
gauge
Mechanical
register
Drainage
pump
Release
valve
Flowrate
indicator
PD meter
Connection to
flexible hose
Connecting
pipe

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02/2018Edition6/19U518156‐en‐REV0
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3. MaincomponentsofZCM17mastermeter
SatamZCM17mastermeterconsistsofthefollowingcomponents
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A. PositivedisplacementmeterZC17
ThemeasuringchamberofSatamZC17iscomposedof
‐Abody(1)madeupof2cylindricalparts(2)and(3)ofdifferentradii,connectedviacurvesin
suchawaythatthesumofthedistancesfromcentrepointOtotwopointsoppositeeach
otheronthestatorisconstant.
‐Amovingpart(4)composedofarotorturningonstainlesssteelballbearings(6),carbon
blades(7)linkedtoeachotherbyrods(8)and2steelcovers(9)and(10).
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Measuringprinciple
Theproductentersthemeasuringchamberfollowingthe
directionofthearrow.Therotorandbladesassembly(1‐2)
issetinmotionbythepressureoftheliquidonblades.A
certainamountofliquid(3)isheldbetween2bladesand
thendirectedtothedischargemanifold.Thevolumeof
liquidmeasuredateachrotationisthereforeequalto4
timesthemeasuredquantity(3).Thesmoothcurvesthe
meterpiecesprovideasteady,non‐fluctuatingflow
resultinginlowheadloss.
Therotationoftherotoristransmittedmechanicallyeithertoapulsestransmitterincaseofadevice
fittedwithelectronicregisterortoanadjustingmechanismiscaseofadevicefittedwithmechanical
register.
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02/2018Edition 7/19U518156‐en‐REV0
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ForcompleteinformationaboutZC17operationpleaserefertofollowingtechnicalmanuals:
ReferenceTechnicalmanual
U508131Description,installation,operation,servicingforZC17‐24andZC17‐48
U508334Description,installation,operation,servicingforZC17‐80;ZC17‐150,ZC17‐250and
ZC17‐330
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B. ElectronicregisterEQUALISS
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TheEQUALISSFieldBatchControllerdepotversionisanintelligentelectronic
calculator/indicator,controlledbyseveralembeddedmicroprocessors,designedforefficient
managementoffluidmeasurement.Itcarriesoutthecalculation,displayandmanagementfunctions,
essentialtoproductloadingorunloading.
EQUALISisdesignedtobeusedinanexplosiveatmosphere,withdifferentprotectionmodes,in
accordancewithdirectiveATEX94/9/CE.
Itisdesignedtoensurethedatabackupofthecurrentdeliveriesintheeventofapowerfailure.This
dataisrestoredassoonasthepowersupplyisrestored.
TheEQUALISuserinterfaceincludesa240x128pixelbacklitgraphicdisplay,a20‐keykeyboardand
StopandStartbuttons.
TheelectronicindicatorSEQUALISdepotversionconsistsofahousingcomposedoftwoelements.It
islocatedattheloadingpoint.Itconsistsoftwoboxes:
‐TheCalculatorModule(CMmodule),
‐TheHydraulicModule(HMmodule)fortheoutputcontrol.
Theelectronicindicatorissuppliedwith230VACor24VDC,Itisequippedtocommunicatewith
externalsupervisionsystems.
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02/2018Edition 8/19U518156‐en‐REV0
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ThemainfeaturesoftheEQUALISSflowcomputerarethefollowing:
Graphicdisplay:AnyinformationnecessaryrequiredtousetheEQUALISSisdisplayedonasingle
screen,inawaythatisuser‐friendlyandinteractive.
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Dustandwaterresistant:EQUALIShasbeendevelopedandmanufacturedinsuchawayastomake
itresistanttotherisksofeverydayuseandtheelements.
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Adjustablemetercurve:TheEQUALIShasaparameterusedtocorrectthecurvebyreducingthe
counterto0‰measurementerroratoperationflowrate.Italsoprovidesthepossibilitytolinearize
thecurvebyusinganerrorcorrectionparameterin6sectors.
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Harddiskmemory:Thetransactionsaswellasthesystem’sconfigurationandcalibrationparameters
arebacked‐upinasecuredatabase.Thecapacityofthismemoryallowstosaveupto50000
transactions.
EQUALISSalsoallowsconsultingandreprintingtransactionswhicharestoredinthisdatabase.The
metrologicaldatafeaturedonthisticketisrecognisedbylegalmetrologyauthorities.
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Dualchannelsforpulses:EQUALISSmaybeconnectedto1or2pulsetransmitters.Where2pulse
transmittersareconnected,EQUALISSdisplaysthetotalvolumefromthesetwo2counters.
Systematicallyforthis(these)transmitter(s),theEQUALISScounts,storesandcomparesthetwo
pulsechannelsforeachtransmitterwithaphaseshiftof90°.Ifanydisparityisdetectedbetween
their2respectivepulsetrains,thedeliveryisstopped,thusalsopreventinglossofproductduetoa
defectivetransmitter.
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ForcompleteinformationaboutEqualisSoperationpleaserefertofollowingtechnicalmanual:
ReferenceTechnicalmanual
U517478EqualisSInstallationmanual
U517504EqualisSProgrammingmanual
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C. Mechanicalregister
Themechanicalregisterisamechanicalindicator.Itdisplaythe
measuredvolumeatoperatingconditions.Theresettablevolume
isdisplayedwith5digitsandthenon‐resettablevolumeis
displayedwith8digits.
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Forcompleteinformationaboutmechanicalregisteroperationpleaserefertofollowingtechnical
manual:
ReferenceTechnicalmanual
U508218VR7887Description,installation,operation,servicing
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02/2018Edition9/19U518156‐en‐REV0
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D. Rateofflowindicator
EachZCM17isabletodisplaytheflowrateinL/minorinm3/h.
Whenfittedwithamechanicalregister,therateofflowindicatoris
anexternalmodulelocatedatthebottomoftheregister.The
physicalunitoftheflowmustbedefineattheorderofthemaster
meter.Whenfittedwithaelectronicregister,theflowratevalueis
directlydisplayedontheregisterwithouttheneedofany
additionalmodule.
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02/2018Edition10/19U518156‐en‐REV0
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4. NarrativeDescription
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‐ConnectZCM17withhosebetweenthemeteringsystemtobetestedandthereceivingtank
‐StartadeliverytofilltheZCM17uptothetransferpoint
‐Resetthemechanicalhead/PuttheEqualisSindeliverymode
‐Startdeliverywithapresetvolume
‐Comparethevolumedisplayedbythemastermeterwiththeonedisplayedbythemeterto
betested
‐Adjustthemetercorrectioncoefficient
‐Startanewdeliverytoconfirmthecorrection
‐UsethedrainagehandpumptoemptytheZCM17tolimitpollutionwhendisconnectingor
testingwithanewfluid
‐DisconnecttheZCM17hose
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5. PeriodicServicing
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Asageneralrule,aperiodicmaintenanceofatleastonceayearisrecommended.
ServiceoperationsmustbecarriedoutbyaWeights&MeasuresapprovedCompany.
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6. Cleaning
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Westronglyadviseagainsttheuseofahighpressurewaterjettocleanthemeasuringunit,asthis
couldseriouslydamagethemeteringunit.
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