Satec PM135P User manual

PM135 Powermeter Series
PM135P/PM135E/PM135EH
Installation and Operation Manual
BG0518 Rev. A3

2PM135 Powermeter Series
LIMITED WARRANTY
The manufacturer offers the customer a 24-month functional warranty on the
instrument for faulty workmanship or parts from date of dispatch from the
distributor. In all cases, this warranty is valid for 36 months from the date of
production. This warranty is on a return to factory basis.
The manufacturer does not accept liability for any damage caused by instrument
malfunction. The manufacturer accepts no responsibility for the suitability of the
instrument to the application for which it was purchased.
Failure to install, set up or operate the instrument according to the instructions
herein will void the warranty.
Only a duly authorized representative of the manufacturer may open your
instrument. The unit should only be opened in a fully anti-static environment.
Failure to do so may damage the electronic components and will void the warranty.
The greatest care has been taken to manufacture and calibrate your instrument.
However, these instructions do not cover all possible contingencies that may arise
during installation, operation or maintenance, and all details and variations of this
equipment are not covered by these instructions.
For additional information regarding installation, operation or maintenance of this
instrument, contact the manufacturer or your local representative or distributor.
WARNING
Read the instructions in this manual before performing installation and take
note of the following precautions:
Ensure that all incoming AC power and other power sources are
turned OFF before performing any work on the instrument. Protect
the measurement AC Inputs voltage (V1, V2, V3) with 2A external
overcurrent protection device and the power supply source inputs
with 5A external overcurrent protection device, located close to the
equipment.
Before connecting the instrument to the power source, check the
labels on the back of the instrument to ensure that your instrument
is equipped with the appropriate power supply voltage, input
voltages and currents. Failure to do so may result in serious or even
fatal injury and/or equipment damage.
Under no circumstances should the instrument be connected to
a power source if it is damaged.
To prevent potential fire or shock hazard, do not expose the
instrument to rain or moisture.
The secondary of an external current transformer must never be
allowed to be open circuit when the primary is energized. An open
circuit can cause high voltages, possibly resulting in equipment
damage, fire and even serious or fatal injury. Ensure that the current
transformer wiring is secured using an external strain relief to
reduce mechanical strain on the screw terminals, if necessary.
Only qualified personnel familiar with the instrument and its
associated electrical equipment must perform setup procedures.
Do not open the instrument under any circumstances when it is
connected to a power source.

PM135 Powermeter Series 3
Do not use the instrument for primary protection functions where
failure of the device can cause fire, injury or death. The instrument
can only be used for secondary protection if needed.
Read this manual thoroughly before connecting the device to the
current carrying circuits. During operation of the device, hazardous
voltages are present on input terminals. Failure to observe
precautions can result in serious or even fatal injury or damage to
equipment.

This equipment does not require cleaning for proper operation
All trademarks are property of their respective owners.
Copyright 2007-2012

4PM135 Powermeter Series
Quick Start Guide
This section can be used by a licensed electrician to install and perform basic
PM135 setup. For more detailed PM135 setup and use instructions, see the
following chapters in this manual.
This quick start guide will assist you to have the unit running for the first
time.
During the operation of the meter, hazardous voltages are present in
the input terminals. Failure to observe precautions can result in
serious or even fatal injury or damage to equipment.
For complete and accurate in-depth instructions, refer to the following
chapters in this manual.
1. Installing the PM135
Mounting the PM135 Unit
To mount the PM135:
1. Position the PM135 unit in the square or round
cutout. If two PM135 are positioned side by side,
take care of proper interval between them.
2. Attach the PM135 unit using washers and nuts. Make
sure that the unit is securely attached into the wall
or cabinet fixture.
Mounting the PM135 (Square or Round Cut-out)

PM135 Powermeter Series 5
Mounting two PM135 side by side
Connecting the PM135 Unit
To connect the PM135:
1. Ensure that all incoming power sources are OFF.
2. Check that you have the appropriate power supply.
3. Connect to the external CT by passing the external
CT wire through the meter CT core. Observe the
arrow that indicates the current direction.
4. In case of a retrofit application where each external
CT ends with two wires:
Pass one wire through the meter CT core.
Connect the wire to one of the meter termination
screws.
Connect the second wire from the external CT to
the termination screw.
5. Connect the measured voltage inputs
6. Connect COM1 –RS-485 communication port
7. Connect the Power Supply inputs using 1.5
mm2/14AWG-dedicated wires.

6PM135 Powermeter Series
Common Wiring Mode: 4LL3 or 4Ln3
CT wiring

PM135 Powermeter Series 7
To connect an Option module:
1. Assemble the module on the meter.
2. Power the PM135 unit on.
Assembling a module
To operate the PM135:
1. Perform device diagnostics.
2. Configure the device through the PM135 unit front
panel display.
Module connector cover
RS-485 Terminals
Remove Module Connector cover
before assembling module

8PM135 Powermeter Series
2. Configuring the PM135 remotely
1. Install the PAS application software on your PC.
2. Configure the PAS database for your meter.
3. Configure the PAS communications settings.
4. Upgrade the meter firmware if a new version is
available.
5. Set up the meter using the PAS application software.
6. Configure your security settings through the meter
security setup.
7. Configure your communication protocol settings.
8. Configure Billing/TOU registers.
At this stage, the PM135 should be ready for operation.

PM135 Powermeter Series 9
Table of Contents
Chapter 1 General Information ..........................................................................12
1.1 Features.......................................................................................................................12
1.2 Available Options.......................................................................................................14
Digital I/O ............................................................................................................ 14
Analog Output ...................................................................................................... 15
Additional Communication Port –COM2................................................................... 15
TOU - Battery-Operated Clock Unit.......................................................................... 15
1.3 Customized Options..................................................................................................15
Device Resolution.................................................................................................. 16
Energy Rollover .................................................................................................... 16
Display Options..................................................................................................... 16
1.4 Measured Parameters ..............................................................................................16
Chapter 2 Installation ..........................................................................................19
2.1 Site Requirements.....................................................................................................19
2.2 Package Contents......................................................................................................19
2.3 Mechanical Installation.............................................................................................19
Panel Mounting..................................................................................................... 20
DIN Rail Mounting................................................................................................. 20
2.4 Electrical Installation.................................................................................................22
Typical Installation ................................................................................................ 22
Terminals............................................................................................................. 23
Power Source Connection....................................................................................... 23
Voltage Input connection ....................................................................................... 24
Current Input Connection....................................................................................... 24
Wiring Diagrams ................................................................................................... 25
2.5 I/O Connections ........................................................................................................30
4DI/2DO Module................................................................................................... 30
8 DI module ......................................................................................................... 32
12DI/4RO Module ................................................................................................. 32
4AO Module - Analog Outputs................................................................................. 34
TOU module –RTC and 4 Digital Inputs................................................................... 34
2.6 Communications Connections.................................................................................36
COM1 RS-485 Connection...................................................................................... 37
ETH module –COM2 Ethernet Connection................................................................ 37
PRO module –COM2 PROFIBUS Connection............................................................. 38
RS-232/422-485 module –COM2 Connection .......................................................... 39
GPRS/GSM modem module –COM2 GPRS connection .............................................. 40
Chapter 3 Using Front Display............................................................................41
3.1 Display Operations ....................................................................................................41
Navigation Buttons................................................................................................ 42
Navigating in Data Display Mode............................................................................. 43
Status Indicators................................................................................................... 43
Display Features ................................................................................................... 44
3.2 Data Displays..............................................................................................................46
TEST Mode Data Display ........................................................................................ 46
Billing Period Data Displays .................................................................................... 47
Measurements Maximum Demand Data Display ....................................................... 50
Measurements Data Display ................................................................................... 51

10 PM135 Powermeter Series
Measurements Minimum/Maximum Data Display...................................................... 54
Measurements Energy Data Display ........................................................................ 55
Harmonics Display ................................................................................................ 56
Waveform Display................................................................................................. 57
Phasor Display...................................................................................................... 57
Digital I/O ............................................................................................................ 57
Device Control Display........................................................................................... 58
Basic Settings Display............................................................................................ 59
Device Info Display ............................................................................................... 59
Load Bar Graph .................................................................................................... 59
Energy Pulse LED.................................................................................................. 60
Port Activity LEDs.................................................................................................. 60
3.3 Device Setup...............................................................................................................61
Entering the Password ........................................................................................... 61
Viewing and Changing Setup Options ...................................................................... 61
Chapter 4 Using PAS Software ...........................................................................63
4.1 Installing PAS.............................................................................................................63
4.2 Creating a New Site for your Meter........................................................................63
4.3 Setting up Communications ....................................................................................64
Communicating through a Serial Port ...................................................................... 65
Communicating through the Internet ...................................................................... 66
4.4 Setting Up the Meter.................................................................................................67
Preparing Setups for the Meter ............................................................................... 67
Downloading Setups to the Meter ........................................................................... 68
Uploading Setups from the Meter............................................................................ 69
4.5 Authorization..............................................................................................................69
Chapter 5 Configuring the PM135......................................................................71
5.1 Configuring Communications..................................................................................71
Setting Up Serial Communication Ports.................................................................... 71
Setting Up Ethernet............................................................................................... 73
Setting Up GPRS Network ...................................................................................... 74
Setting Up eXpertPower Client................................................................................ 76
Setting Up TCP Notification Client............................................................................ 77
5.2 General Meter Setup .................................................................................................79
Basic Meter Setup ................................................................................................. 79
Transformer Correction.......................................................................................... 81
Device Options ..................................................................................................... 82
Configuring Digital Inputs....................................................................................... 83
Configuring Relay Outputs...................................................................................... 85
Configuring Analog Outputs.................................................................................... 86
Configuring Counters............................................................................................. 88
Configuring Alarm/Control Setpoints........................................................................ 89
Configuring the Display.......................................................................................... 93
Updating the meter Clock....................................................................................... 94
Local Time Settings ............................................................................................... 94
5.3 Configuring Meter Security......................................................................................96
5.4 Configuring Billing/TOU...........................................................................................99
Configuring Billing/Tariff Registers........................................................................... 99
Configuring the Daily Tariff Schedule ..................................................................... 101
Configuring the Season Tariff Schedule.................................................................. 101
5.5 Configuring Recorders........................................................................................... 104
Configuring Meter Memory................................................................................... 104
Configuring the Event Recorder ............................................................................ 106

PM135 Powermeter Series 11
Configuring the Data Recorder.............................................................................. 106
5.6 Configuring Communication Protocols............................................................... 110
Configuring Modbus............................................................................................. 110
Configuring DNP3................................................................................................ 111
Chapter 6 Device Control and Upgrading....................................................... 114
6.1 Resetting Accumulators, Maximum Values and Files...................................... 114
6.2 Viewing and Clearing Device Diagnostics.......................................................... 116
6.3 Viewing Communication Status and Statistics.................................................. 117
6.4 Remote Relay Control............................................................................................ 117
6.5 Upgrading Device Firmware................................................................................. 118
Chapter 7 Monitoring Meters ........................................................................... 121
7.1 Viewing Real-time Data......................................................................................... 121
7.2 Viewing Real-time Min/Max Log ......................................................................... 123
7.3 Viewing Real-time Waveforms............................................................................ 124
7.4 Viewing Real-time Harmonic Spectrum............................................................. 126
Chapter 8 Retrieving and Storing Files........................................................... 129
8.1 Uploading Files on Demand.................................................................................. 129
8.2 Using the Upload Scheduler.................................................................................. 130
8.3 Viewing Files On-line.............................................................................................. 132
8.4 Exporting Files......................................................................................................... 132
Exporting Files in COMTRADE and PQDIF Formats................................................... 132
Exporting Files in Excel Format ............................................................................. 134
8.5 Archiving Files......................................................................................................... 134
Chapter 9 Viewing Files .................................................................................... 136
9.1 Operations with Files ............................................................................................. 136
9.2 Viewing Options...................................................................................................... 136
Customizing Views .............................................................................................. 136
Working with Tables............................................................................................ 137
Working with Graphic Windows............................................................................. 138
9.3 Viewing the Event Log........................................................................................... 139
9.4Viewing the Data Log............................................................................................. 141
Appendix A Technical Specifications .............................................................. 142
Appendix B Analog Output Parameters......................................................... 149
Appendix C Setpoint Triggers and Actions .................................................... 151
Appendix D Parameters for Data Monitoring and Logging......................... 154
Appendix E Billing/TOU Profile Log File ......................................................... 163
Appendix F Data Scales .................................................................................... 165
Appendix G Device Diagnostic Codes............................................................. 166
Index...................................................................................................................... 167
Designations used throughout the manual:
E - available in the PM135E
EH - available in the PM135EH

Chapter 1 General Information Features
12 PM135 Powermeter Series
Chapter 1 General Information
The PM135 is a compact, multi-function, three-phase AC Powermeter
specially designed to meet the requirements of users ranging from
electrical panel builders to substation operators.
The PM135 comprises of three types of models:
PM135P: the basic model which offers standard voltage, current,
power and frequency measurements, and control capabilities. A
special amp-demand version can be ordered with a simplified
display layout especially suitable for current measurements.
PM135E: offers all the features of the basic model energy
measurements and data logging.
PM135EH: offers all the features of the PM135E with harmonic
analysis capabilities.
The PM135 units include:
A 3.5" Monochrome Graphic LCD display enabling easy reading of
local meters, and can be provided in different languages
1
.
A standard RS-485 communication port and a second optional
Ethernet, PROFIBUS or RS-232/RS-422/RS-485 port. These ports
allow local and remote automatic meter readings and setup
through the supplemental communication or user data acquisition
software.
Different communication options for remote communications with
the meter. These options enable LAN and Internet communication
with the unit.
All models are suitable for mounting on both 4-inch round and 9292mm
square cutouts.
1.1 Features
Multifunctional 3-phase Power Meter
3 voltage inputs and 3 current transformer-isolated AC inputs for
direct connection to power line or via potential and current
transformers
1
Contact your local distributor for the desired Display languages support.

Chapter 1 General Information Features
PM135 Powermeter Series 13
True RMS, volts, amps, power, power factor, neutral current,
voltage and current unbalance, frequency
Ampere/Volt demand meter
25/50/60/400 Hz measurement capabilities
Billing/TOU Energy Meter (PM135E and PM135EH)
Class 0.5S IEC 62053-22 four-quadrant active and reactive
energy polyphase static meter
Three-phase total and per phase energy measurements; active,
reactive and apparent energy counters
Time-of-Use, 4 totalization and tariff energy/demand registers x 8
tariffs, 4 seasons x 4 types of days, 8 tariff changes per day,
One–time easy programmable tariff calendar schedule
Automatic daily energy and maximum demand profile log for total
and tariff registers
Harmonic Analyzer (PM135EH)
Voltage and current THD, current TDD and K-Factor, up to 40th
order harmonic
Voltage and current harmonic spectrum and angles
Real-time Waveform Capture
Real-time “scope mode” waveform monitoring capability
Simultaneous 6-channel one-cycle waveform capture at a rate of
64 samples per cycle
Programmable Logical Controller
Embedded programmable controller
16 control setpoints; programmable thresholds and delays
Relay output control (see Available Options)
1-cycle response time
Event and Data Recording (PM135E and PM135EH)
Non-volatile memory for long-term event and data recording
Event recorder for logging internal diagnostic events and setup
changes
Two data recorders; programmable data logs on a periodic basis;
automatic daily energy and maximum demand profile log
Digital I/O
Optional four, eight or 12 digital inputs with 1-ms scan time;
automatic recording of last five digital input change events with
timestamps (see the PM135 Modbus Reference Guide)
Optional two relay outputs with 1-cycle update time; unlatched,
latched, pulse and KYZ operation; energy pulses
Display
3.5 inch Monochrome Graphic LCD display with 240 x 128 dots
resolution, adjustable update time backlit and user defined
brightness setting
Auto-scroll option with adjustable page exposition time; auto-
return to a default page

Chapter 1 General Information Available Options
14 PM135 Powermeter Series
LED bar graph showing percent load with respect to user-
definable nominal load current
Real-time Clock
Internal clock with 20-second retention time
Optional battery-operated clock unit (see Available Options)
Communications
Standard 2-wire RS-485 communication port; MODBUS RTU,
DNP3, and SATEC ASCII communication protocols
Optional second communication port (see Available Options);
MODBUS RTU, MODBUS/TCP, DNP3, DNP3/TCP, SATEC ASCII and
PROFIBUS DP communication protocols
eXpertPowerclient for communicating with the SATEC
proprietary eXpertPowerInternet services (with the Ethernet
module or with the RS-232 module using an external GPRS
modem, see Setting Up eXpertPower Client)
TCP notification client for communicating with a remote
MODBUS/TCP server on events or periodically on a time basis
(with the Ethernet module or with the RS-232 module using an
external GPRS modem, see Setting Up TCP Notification Client)
Meter Security
Password security for protecting meter setups and accumulated
data from unauthorized changes
Upgradeable Firmware
Easy upgrading device firmware through a serial or Ethernet port.
Software Support
PAS –free meter configuration and data acquisition tool
eXpertPowerTM –SATEC proprietary Internet services
1.2 Available Options
The PM135 can be provided with an optional expansion module from the
following list:
Digital I/O
Analog outputs
TOU - Battery-operated clock unit
Ethernet communication port
PROFIBUS DP communication port
RS-232/RS-422/RS-485 communication port
GPRS communication port
Digital I/O
The PM135 digital I/O expansion module provides:
4DI/2DO module
4 dry contact digital inputs (DI) for monitoring external contacts
and receiving pulses from energy, water, and gas meters
Programmable de-bounce time; 1-ms scan time.

Chapter 1 General Information Customized Options
PM135 Powermeter Series 15
2 electro-mechanical or solid-state relay outputs (RO) for alarms
and controls, and for output energy pulses; unlatched, latched
and pulse operations, failsafe operation for alarm notifications;
programmable pulse width; direct remote relay control through
communications; 1-cycle update time.
8DI module
8 dry contact digital inputs (DI) for monitoring external contacts and
receiving pulses from energy, water, and gas meters
Programmable de-bounce time; 1-ms scan time.
12DI/4DO module
12 dry contact digital inputs (DI) for monitoring external contacts
and receiving pulses from energy, water, and gas meters
Programmable de-bounce time; 1-ms scan time.
4 electro-mechanical relay outputs (RO) for alarms and controls,
and for output energy pulses; unlatched, latched and pulse
operations, failsafe operation for alarm notifications;
programmable pulse width; direct remote relay control through
communications; 1-cycle update time.
Analog Output
The PM135 analog output (AO) expansion module provides:
4 optically isolated analog outputs with an internal power supply;
Options for 0-20mA, 4-20mA, 0-1mA, and 1mA output; 1-cycle
update time.
Additional Communication Port –COM2
A second COM2 communication port can be ordered as an expansion
module. COM2 options available:
Ethernet 10/100BaseT port; MODBUS/TCP , DNP3/TCP and IEC
60870-5-104 communications protocols
PROFIBUS DP port
RS-232/RS-422/RS-485 port; MODBUS RTU, DNP3, SATEC ASCII
and IEC 60870-5-101 communication protocols;
GPRS communications port
TOU - Battery-Operated Clock Unit
The TOU module provides:
A precise clock with battery backup; 6-year clock retention time
4 dry contact digital inputs (DI) for monitoring external contacts
and receiving pulses from energy, water and gas meters;
programmable de-bounce time; 1-ms scan time.
1.3 Customized Options
Presentation of data on the front display and via communications can be
customized to best suit the user application.

Chapter 1 General Information Measured Parameters
16 PM135 Powermeter Series
Device Resolution
A low or high-resolution option can be selected for the presentation of
voltage, current, and power for use in high and low power applications.
See Measurement Units for more information.
Energy Rollover
The energy rollover limit can be changed in the meter to provide 4-digit to
9-digit energy resolution. See Device Options in Chapter 5 for details. The
meter display is capable of showing full 9-digit energy counters using two
LED windows.
Display Options
Different display options are available for customization to be used in dark
or non-safe locations, or in places that are hardly accessible for
observation. See Configuring the Display in Chapter 5 for more
information.
1.4 Measured Parameters
Table 1: Measured and Displayed Parameters
Parameter
Display
Comm.
Analog
Pulse
Alarm
1-cycle Real-time Measurements
RMS Voltage per phase




RMS Current per phase




kW per phase



kvar per phase



kVA per phase



Power Factor per phase



Total kW




Total kvar




Total kVA




Frequency




Neutral Current




Total Power Factor




Voltage & Current unbalance



1-sec Average Measurements
RMS Voltage per phase




RMS Current per phase




kW per phase



kvar per phase



kVA per phase



Power Factor per phase



Total kW




Total kvar




Total kVA




Total Power Factor




Frequency




Neutral Current




Voltage & Current unbalance



Amps & Volt Demands
Ampere & Volt Demand per phase




Chapter 1 General Information Measured Parameters
PM135 Powermeter Series 17
Parameter
Display
Comm.
Analog
Pulse
Alarm
Ampere Maximum Demand per phase



Voltage Maximum Demand per phase



Power Demands E, EH
kW Accumulated Demand Import & Export



kvar Accumulated Demand Import & Export



kVA Accumulated Demand



kW Demand Import & Export


kvar Demand Import & Export


kVA Demand


kW Sliding Demand Import & Export


kvar Sliding Demand Import & Export


kVA Sliding Demand


kW Predicted Demand Import & Export


kvar Predicted Demand Import & Export


kVA Predicted Demand


kW Maximum Demand Import


kW Maximum Demand Export


kvar Maximum Demand Import


kvar Maximum Demand Export


kVA Maximum Demand


Total Energy E, EH
Total kWh Import & Export



Total kvarh Import & Export



Total kvarh Net

Total kVAh



Energy per Phase E, EH
kWh Import per phase


kvarh Import per phase


kVAh per phase


TOU Registers E, EH
4 TOU energy registers (kWh and kvarh
import & export, kVAh, 4 pulse sources)


4 TOU maximum demand registers


8 tariffs, 4 seasons x 4 types of day



Harmonic Measurements EH
Voltage THD per phase



Current THD per phase



Current TDD per phase



K-factor per phase



Voltage harmonics per phase up to order 40


Current harmonics per phase up to order 40


Voltage harmonic angles up to order 40


Current harmonic angles up to order 40


Fundamental Component EH
Voltage and Current per phase


kW, PF per phase


kvar, KVA per phase


Total kW, PF


Total kvar, KVA


Min/Max Logging
Min/Max A, V, total kW, kvar, kVA, PF



Chapter 1 General Information Measured Parameters
18 PM135 Powermeter Series
Parameter
Display
Comm.
Analog
Pulse
Alarm
Min/Max Frequency, Neutral current


Phase Rotation



Voltage and Current Phase Angles


Day and Time


Pulse Counters



Digital Inputs (optional)



Relay Outputs (optional)



Remote Relay Control (optional)

Alarm Triggers/Setpoints


Self-diagnostics



Chapter 2 Installation Site Requirements
PM135 Powermeter Series 19
Chapter 2 Installation
This chapter discusses the following types of physical installations for the
PM135 Powermeter:
Mechanical Installation
Electrical Installation
I/O Connections
COM Port Connections.
2.1 Site Requirements
Environmental conditions: as specified in Technical Specifications
in Appendix A
Electrical requirements: as specified in Technical Specifications in
Appendix A
See Technical Specifications in Appendix A for more details
2.2 Package Contents
The PM135 Powermeter package contains the following items:
PM135 Powermeter unit
Technical Documentation CD
Optional accessories (depending on the options ordered, if any)
Cables
2.3 Mechanical Installation
Refer to the figures provided in this section to properly perform the
mechanical installation.
Figure 2-1. Dimensions

Chapter 2 Installation Mechanical Installation
20 PM135 Powermeter Series
Panel Mounting
To mount the meter in cutout (ANSI 4" round or DIN 92x92mm
square cutout):
1. Position the meter in the cutout.
2. Affix the meter using washers and
nuts. (Add short text on Panel
Mounting, a heading should always
have text)
Figure 2-2. Mounting
DIN Rail Mounting
The PM135 can be mounted on a 35-mm DIN rail.
Figure 2-3. Dimensions