Saxun Bioclimatic Pergola P-150 User manual

ASSEMBLY INSTRUCTIONS BIOCLIMATIC PERGOLA
2 COLUMNAS PARALELAS P-150

INDEX
01 INSTALLATION 02
We do not provide the screws for fixing-anchoring to the wall and/or foundations. The fitter must choose the adequate
rod / screw / plug / nut / washer system for fixing and flushing to the foundations ad/or wall, based on the nature of
these surfaces. In any case, the screws must be in stainless steel.
1.1 INSTALLING THE FIXATION FOR THE COLUMN BASE 02
1.2 INSTALLING OF THE BEAM TO THE WALL 05
1.3 ASSEMBLING THE LEFT BEAM WITH THE B AND C COLUMNS (Inverted “U” profile) 06
1.4 ELECTRICAL PRE-INSTALLATION 07
1.5 SIDE JOINTS WITH CLOSING BEAM 08
1.6 JOINING THE OPENING BEAM 09
1.7 JOINING THE SURFACE MANIFOLDS IN THE OPENING AND CLOSING BEAM 10
1.8 INSTALLING RUBBER 11
1.9 INSTALLING “U” DRAINING PROFILE SIDE 12
1.10 INSTALLING THE SLAT 13
1.11 INSTALLING THE TRANSMISSION PLATE 16
1.12 MOTOR INSTALLATION 17
02 ELECTRICAL CONNECTIONS 18
The connection of the electrical installation must be done adhering to the current regulations for low voltage
2.1 ELECTRICAL DIAGRAM OF COMPONENTS 19
03 INSTALLING THE COLUMN CAP 21
04 SWITCHBOARD PROGRAMMING (factory set up) 22
4.1 ADVANCED MOTOR PROGRAMMING (factory set up) 22
05 MAINTENANCE 23
Before assembling, please read the maximum tightening torque for each type of screw, as indicated in this section.
—ANNEX A - REMOVING SLATS 24
—ANNEX B - DISMANTLING AND DISPOSING OF PRODUCT PACKAGING AND COMPONENTS
AT THE END OF THEIR USEFUL LIFE 25
—ANNEX C - CERTIFICATE OF GUARANTEE 29
—PERGOLA ASSEMBLING CHECKLIST 31

BIOCLIMATIC PERGOLA
SIDE VIEW
UP VIEW
01 INSTALLATION
1.1 INSTALLING THE FIXATION FOR THE COLUMN BASE
Check the slope of the floor and verify the total height of your pergola 3D scale plan in order to place the column bases
and the wall beam.
TOTAL HEIGHT ON THE WALL
Attention: Leave a clearance of 100 mm above
the beam for the slats to turn.
HEIGHT - SLOPE =
TOTAL HEIGHT ON THE WALL
WIDTH
LENGTH
WALL
COLUMNS BASE FIXING

3
ASSEMBLY INSTRUCTIONS 2 PARALLEL COLUMNS P-150
COLUMN BASE FIXING PLANE
t
1500 1500
1500
1500
2121,32
2121,32
4
3
2 2
1
43
To obtain the 90º angle with the wall, follow the steps indi-
cated below:
1Mark the total width of the pergola on the wall where it
will be installed.
2At each end of the pergola length mark a point parallel
to the wall at a distance of 1500 mm from it.
3Make another two marks perpendicular to the ends of
the pergola width at a distance of 1500 mm.
4The exact measurement of the diagonal lines between
the points marked to obtain the 90º angle must be 2121,32
mm (as shown in the drawing).
After measuring the 90º angle, install the base fixings using
M12 screws (not included), with a quality of at least AISI 304
(stainless steel).
- Recommended installation is against a wall with reinforced
concrete floor at least 150 mm thickness (or surface of equiv-
alent strength) by means of 12 mm stainless steel fittings
(not included).
144,20
150,00
31,50 31,5087,00
31,50 31,5087,00
COLUMN P-150x150x2,5 mm
Code 023101
COLUMN BASE FIXING P-150x150
Code 023110

BIOCLIMATIC PERGOLA
OPENING BEAM
LEFT BEAM RIGHT BEAM
CLOSING BEAM
B COLUMNS A COLUMNS
WALL

5
ASSEMBLY INSTRUCTIONS 2 PARALLEL COLUMNS P-150
1.2 INSTALLING OF THE BEAM TO THE WALL
Use the two mitred cut ends of the beam to do the holes that will allow fixing the beam to the wall.
After verifying the height, fix the beam against the wall, screwing it through the holes.
The beam will be installed using the adequate screws for the type of wall and they will always be in stainless steel.
Check that the beam is level to the base, its height
from the plan and that all markings form a 90 an-
gle with the base brackets.º
The correct installation of the beam and the
bases is critical for the optimum operation of the
pergola.
IMPORTANT: Screws and wall anchors, not provided.
90º
90º
90º
90º

BIOCLIMATIC PERGOLA
RIGHT BEAM
LEFT BEAM
B COLUMNS
A COLUMNS
1.3 ASSEMBLING THE LEFT BEAM WITH THE B AND C COLUMNS (INVERTED “U” PROFILE)
Join the RIGHT beam to column A.
Join the LEFT beam to column B.
Follow the screwing sequence indicated in the image.
Level the column so its sides are flush with the beam, and then tighten the screws.
SCREW
DIN (ISO 7976) A2 M8x50
Code 050198
WASHER
M8 DIN 125 A2
Code 022839
ULS (ISO 7380) A2 M6x16
Code 051103
HOLDER BRACKET
COLUMN CAP
Code 050262
COLUMN SIMPLE BRACKET S
PERGOLA BEAM 180 mm
Code 050401

7
ASSEMBLY INSTRUCTIONS 2 PARALLEL COLUMNS P-150
1.4 ELECTRIC PRE-INSTALLATION
¡VERY IMPORTANT!
At this stage of the assembly, it is necessary to consider all the cabling required, as it will have to be taken outside the
pergola, motor, LED, Bluetooth... and the outlets must be left clear before assembly continues.
Verify the position of the LED slats in order to pre-install the cabling all the way to the holes, you must pass the LED con-
nector cables through the relevant slat hole and take them to the closing beam, then pull them out ussing some cable
glands.
It will be necessary to place a watertight box outside to house all the connections and automatic mechanisms of the per-
gola.
ATTENTION: Remember this step before continuing with the assem-
bly. For a greater safety, it will be necessary to ground the pergola.
WATERTIGHT BOX
Wiring
Motor
LED
Sound
Etc...

BIOCLIMATIC PERGOLA
1.5 SIDE JOINTS WITH CLOSING BEAM
When the two sides have been assembled, they will be joined to the CLOSING beam fixed to the wall. The CLOSING
beam has framing brackets on its ends, where the RIGHT and LEFT, simultaneously drop columns A and B so they are
aligned to the bases and attach them to the ULS (ISO 7380) A2 M6x16 mm screws, (align the mitres properly when
tightening the screws).
After inserting the RIGHT and LEFT beams into the CLOSING beam, we will lower them until they reach the bases and then
we will fix them with ULS ( ISO 7380) A2 M6x16 mm.
As mentioned in the section above, remember to do this before installing the side beams, passing the cables through
the closing beam and pulling them out to complete the connections in the watertight cabinet.
SCREW
DIN (ISO 7976) A2 M8x50
Code 050198
JOINER PLATE 90º
BEAM P220x100
Code 023116
SCREW
DIN (ISO 7976) A2 M8x50
Code 050198
RIGHT BEAM
CLOSING BEAM
LEFT BEAM
B COLUMN
A COLUMN

9
ASSEMBLY INSTRUCTIONS 2 PARALLEL COLUMNS P-150
IMPORTANT: Check that beams and columns are aligned and flush correctly after the final tightening of the screws,
before installing the vertical angles for the P-180 S beam, because after the beam is installed, it will not be possible
to readjust the inner screws of the columns.
1.6 JOINING THE OPENING BEAM
Join the OPENING beam to the A and B columns.
Follow the screwing sequences indicates in the image.
Align the opening beam with the columns and perform
the final tightening of screws.
SCREW
DIN (ISO 7976) A2 M8x50
Code. 050198
FLAT WASHER
DIN (ISO 7976) A2 M8x50
Code. 050198

BIOCLIMATIC PERGOLA
ATTENTION: Make sure that there is no confusion in the installation of the surface manifolds (opening and closing).
Do not bypass this step, it is very important to seal the manifold joint properly (sealant provided).
1.7 JOINING THE SURFACE MANIFOLDS IN THE OPENING AND CLOSING BEAM
Apply the provided sealant between the contact sides of the OPENING and CLOSING beams and their corresponding sur-
face manifolds.
Clip the opening and closing manifolds (same profile, just in an inverted position). You will possibly need to use clamps
or wooden blocks to help you with the clipping.
OPENING CLOSING
CLOSING SURFACE
MANIFOLD
OPENING SURFACE
MANIFOLD
ATTENTION: Create a groove at
the ends of the opening mani-
fold, before proceeding with the
installation, (use a hammer and
a flat screwdriver).

11
ASSEMBLY INSTRUCTIONS 2 PARALLEL COLUMNS P-150
Installing rubber on the last slat.
Installed in the opposite way to the rest of lasts.
The clippable closing gutter does not have rubber.
Installing rubber on the clippable opening gutter.
Installing rubber on the slats (150 slat step).
Installing rubber on the slats (150 to 160 slat step).
1.8 INSTALLING RUBBER
The rubber parts of the slats will be installed according to the slat step.
OPENING CLOSING

BIOCLIMATIC PERGOLA
1.9 INSTALLING “U” DRAINING PROFILE SIDE
Install the “U” draining profile on the LEFT and RIGHT beams. To do it, insert the profile end through the draining hole pre-
drilled on columns A and B and leave it flush with the beam and columns C and D.
Check that all the “U” profile holes match the M6 machined ones on the beam. If all of them match, apply the sealant be-
tween the “U” profile and the beam after screwing the profiles with the ULS (ISO 7380) A2x16 screws.
Use the sealant provided to seal the “U” profiles to the beams and the joints that could suer water leaks.
SEALANT
SCREW
HOLE
SCREW
HOLE
“U” CHANNEL
SEALED

13
ASSEMBLY INSTRUCTIONS 2 PARALLEL COLUMNS P-150
To install the slats without LED you will have a set of O-210 pivot-type caps, integrated by a 16,4x25 mm plastic cap and
a retractable stainless steel axle.
The slats with LED come already pre-instaled on one side with a hollow axle. The LED connector comes through this axle
and it has a protection spring. The O-210 retractable axle needs to be installed on the other end.
1.10 INSTALLING THE SLATS
Before installation of the slats, place the 16,6x11 mm anti-friction caps.

BIOCLIMATIC PERGOLA
Start installing the slats from the opening side and from the top part of the pergola. Insert the slat axle into the left beam,
lower the right side at the same time you insert the retractable axle into the end cap and insert it into the anti-friction cap
of the right beam, so the slat is finally in place.
ATTENTION: Pay attention when installing the slats so there are no errors or confusion in their placement, opening,
closing, LED slats, etc.
If it was necessary to remove any of the slats, follow the steps described in annex A.

15
ASSEMBLY INSTRUCTIONS 2 PARALLEL COLUMNS P-150
When reaching a hole for LED slats, connect the connector and insert it into the beam (as shown in the images below).
As for the other slats, the installation is the same, inserting the connector axle into the beam with the LED installation and
the retractable axle into the other beam.

BIOCLIMATIC PERGOLA
1.11 INSTALLING THE TRANSMISSION PLATE
With the slats already in the structure, install the two transmission plates in the slat end caps. One of the slats will include
an integrated support with a motor fixing stud. It is necessary to know the side of the pergola where the motor will be
installed, so the plate can be mounted on that side.
Install the two plates simultaneously if possible. Start by fixing the first, the last and the centre slats to the transmission
plate. This facilitates the rest of the installation.
Join the plates to the end caps with their corresponding ULS (ISO 7380) A2 M6x16 screws, 6,3 mm rimmed plastic caps
and M6 DIN 985 nut.
ATTENTION: When installing the plate in the slats, do not tighten too much the screw nuts, so they are set without
tightening. Thus the plate can perform manually the opening and closing movements with no friction whatsoever.
ULS (ISO 7380) A2 M6x16
Code 051103
NUT M6 A2 DIN 985
Code 051048
RIMMED CAP 6,3
Code 051033
TRANSMISSION PLATE

17
ASSEMBLY INSTRUCTIONS 2 PARALLEL COLUMNS P-150
1.12 MOTOR INSTALLATION
The motor location will be placed by default on the left beam and transmission plate (unless specified otherwise in the
manufacturing order). Similarly, the threaded holes for the motor bracket (1) will be on the beam and the transmisison
plate will include the motor operation delta plate with its stud (2).
ATTENTION: The threaded holes in the beam (1) may vary depending on the motor bracket used, but they will al-
ways be adjusted to it, regardless of the typology.
Steps to join the motor to the transmission plate.
1Insert the tip of the motor piston rod into the operation delta plate stud.
2Mount the nut on the transmission plate stud so the motor does not slip out.
1
2

BIOCLIMATIC PERGOLA
ATTENTION: The motor bracket could be dierent to the one in the image; however, the holes pre-drilled on the
beam will be the correct ones for the bracket holding the motor at any time.
3Move the motor opening the pergola until the bracket can be screwed on the beam threaded holes.
02 ELECTRICAL CONNECTIONS
¡ATTENTION! The reception of the operators can be reduced or cancelled by the emission of frequencies that are issued
in the same range as our automatisms.
The connection of the electrical installation must be in compliance with the rules and regulations of each country (Low
voltage electrotechnical regulation).
The perimeter cabling for the electrical and sound installations will be passed through the beam and column spaces,
install the watertight cabinet on the outside in order to connect the power supply, so the pergola will only be able to reach
a voltage of 24 V.
The motor cable will be inserted into the beam with a gland located
next to the motor.
The engine cables, LED, music, etc., will exit the closing beam and
will be taken to the watertight cabinet.
Complete the electric connections of the pergola according to the
instructions and considering that both the motor and the LEDs run
with a 24 V voltage. For this reason, it is necessary to use the power
source, (installed at the end of the pergola).
For cables entering the switchboard:
- Cut the central part of the membrane.
- Insert the cable carefully to prevent any
water filtration.
ATTENTION: For greater safety, it is necessary to ground the pergola.