Saxun P-190 CR User manual

saxun.com
EN
Assembly instructions
Bioclimatic Pergola P-190 CR
2 columns perpendicular to the wall

Table of Contents
We do not provide the screws for fixing-anchoring to the wall and/or foundations. The fitter must choose the adequate rod/screw/plug/
nut/washer system for fixing and flushing to the foundations and/or wall based on the nature of these surfaces.
In any case, the screws must be in stainless steel.
1. Installation of the closure beam and columns .............................................................................................. 6
1.1 Fixing the wall beam............................................................................................................................................................................6
1.2 Attachment of the base to the column...................................................................................................................................... 7
1.3 Positioning of the reinforcement brackets..............................................................................................................................8
2. Installation of beams................................................................................................................................................. 9
2.1 Installation of beams ..........................................................................................................................................................................9
2.2 Electrical pre-installation .............................................................................................................................................................10
2.3 Assembly of the side beams with the closure beam........................................................................................................ 11
2.4 Installation of the opening beam............................................................................................................................................... 12
2.4.1. Combination with closed column ................................................................................................................................... 13
2.5 Levelling of the structure ............................................................................................................................................................. 15
2.6 Installation of surface manifolds................................................................................................................................................ 16
3. Installation of slats....................................................................................................................................................18
3.1 Installation of slats ............................................................................................................................................................................ 18
3.2 Installation of transmission plate ............................................................................................................................................ 20
4. Drainage ........................................................................................................................................................................21
4.1 Installation of U-shaped drainage channels.......................................................................................................................... 21
4.2 Installation of drainage parts ..................................................................................................................................................... 22
4.2.1 Drainage channel closed column................................................................................................................................... 26
5. Motor installation ..................................................................................................................................................... 27
6. Electrical connections ...........................................................................................................................................28
The connection of the electrical installation must be done adhering to the current regulations for low voltage (REBT).
6.1 Teleco documentation.................................................................................................................................................................... 28
6.2 Somfy documentation................................................................................................................................................................... 28
6.3 Installation of column-mounted automation systems .................................................................................................... 28
6.4 Perimeter LED installation........................................................................................................................................................... 29
7. Installation of covers .............................................................................................................................................. 30
7.1 Trim cover .............................................................................................................................................................................................30
7.2 Top cover .............................................................................................................................................................................................. 31
8. Maintenance...............................................................................................................................................................32
Before assembling, please read the maximum tightening torque for each type of screw, as indicated in this section.
Annex I Disassembly and disposal of packaging and product components at the end of the product’s service life ..33
Annex II Warranty certificate ........................................................................................................................................... 37
Bioclimatic Pergola installation check sheet...............................................................................................................39

4
150
8234,8 33,2
74,2
74,2
150
8233,2 34,8
1.500
2.121,32
2.121,32
1.500 1.500
1.500
4
3
212
43
Before assembly
To obtain the 90º angle with the wall, follow the steps indicated
below:
1 Mark the total width of the pergola on the wall where it will be
installed.
2 At each end of the pergola width, mark a point parallel to the
wall at a distance of 1500 mm from it.
3 Make another two marks perpendicular to the ends of the
pergola length at a distance of 1500 mm.
4 The exact measure of the diagonal lines between the points
marked to obtain the 90º angle must be 2121.32 mm (as shown
in the drawing).
After measuring the 90º angle, install the base fixings using
M10 screws (not included), with a quality of at least AISI 304
(stainless steel).
•We recommend installing against a reinforced concrete wall
and foundations that are at least 150 mm thick (or a surface
of equal strength) using 12 mm stainless steel screws (not
included).

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BIOCLIMATIC PERGOLA P-190 CR 2 COLUMNS PERPENDICULAR TO THE WALLASSEMBLY INSTRUCTIONS
Top view
Viga cierre
Left beam Right beam
Column A
Opening beam
Column B

6
Max. 500 mm
57
90º
90º
90º
90º
1. Installation of the closure beam and columns
1.1 Fixing the wall beam
After verifying the height, fix the beam against the wall, screwing
it through the slats.
The beam will be installed using the adequate screws for the
type of wall and they will always be in stainless steel.
Attach the beam to the wall with a maximum distance between
attachment points of 500 mm.
Screws and wall anchors not included.
Important

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BIOCLIMATIC PERGOLA P-190 CR 2 COLUMNS PERPENDICULAR TO THE WALLASSEMBLY INSTRUCTIONS
1.
3.
2.
1.2 Attachment of the base to the column
Place the base on the column and screw it to the inner
reinforcement plates of the column using DIN 933 A2
M8x16 screws and DIN 125 A2 M8 washers (1).
Place over the screw DIN 933 A2 M12x50, which will
allow the height of the column to be adjusted, and tighten
it loosely. (2)
Screw a coupling piece of the cover profile onto the base
L using a DIN 933 A2 M6x10 screw. (3)

8
1.3 Positioning of the reinforcement brackets
Once the column has been bolted to the base, fit the reinforcement bracket, dropping it on top of the column.
Then screw a coupling piece of the cover profile onto the reinforcement bracket using a DIN 933 A2 M6x25 screw. Finally, place the
column in its position in the assembly.
Check that the closing beam is level to the base, its height from the plan and that all markings form a 90º angle with the base brackets.
The correct installation of the beam and the bases is critical for the optimum operation of the pergola.
Instructions
Assembly video
Scan the QR code with your
mobile device or click to
access.

9
BIOCLIMATIC PERGOLA P-190 CR 2 COLUMNS PERPENDICULAR TO THE WALLASSEMBLY INSTRUCTIONS
2,60
2.1 Beam to column assembly
Screw 2 DIN (ISO 7978) A2 M8x50 screws with DIN 125 A2 M8 washers to the two upper screw holders at both ends of the beams, leav-
ing a gap of 3 cm between the screw head and the start of the beam.
With two columns in position in the assembly, rest the bolts of the beams on the columns. Loosely insert the remaining screws to fix the
position of the beam and tighten to the specified torque.
2. Installation of the beams
Before tightening the screws, check that the beam is paral-
lel to the edge of the column and that there is a gap of 2.5
mm between the beam and the column for fitting the trim
profile.
It is not necessary to unscrew the gutters from the beams to assemble the structure. Except for a gutter the length of the pergola for
laying the slats.
Important
Important
DIN 933 M8x16 A-70 screws
Thread M8
MA tightening torque (Nm) 24
Do not tighten the upper right screw; the top cover fitting
will be fixed here later.
Important

10
Cableado interior
2.2 Electrical pre-installation
Screw two DIN (ISO 7978) A2 M8x50 screws with DIN 125 A2 M8 washers to the two upper screw holders at both ends of the beams,
leaving a gap of 3 cm between the screw head and the start of the beam.
With two columns in position in the assembly, support the beam screws on the columns. Loosely insert the remaining screws to fix the
beam in place and tighten to the specified torque.
All the wiring (motor, LEDs, Bluetooth, etc.) that needs to be routed through the beams to the columns should be taken into account
at this point in the assembly and the outlets should be cleared before continuing with the rest of the assembly.
Verify the position of the LED slats in order to pre-install the cabling all the way to the holes.
Remember this step before continuing with the assembly. For a greater safety, it will be necessary to ground the pergola.
Important
Important

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BIOCLIMATIC PERGOLA P-190 CR 2 COLUMNS PERPENDICULAR TO THE WALLASSEMBLY INSTRUCTIONS
2.3 Assembly of the side beams with the closure beam
When the two sides have been assembled, they will be joined to the closure beam fixed to the wall. The closure beam has brackets on
the ends, where the right and left beams are to be inserted and fixed in place with USL (ISO 7380) A2 M6x16 mm screws (line up the
mitres correctly when tightening the screws).
As mentioned in the previous point, before installing the side beams, make sure you run the wiring through the beams and out to the col-
umns to make the connections.
DIN 933 M8x16 A-70 screws
Thread M8
MA tightening torque (Nm) 24

12
2.4 Installation of the opening beam
Install the front beam using DIN 933 A2 M8x40 screws and DIN 125 A2 M8 washers. Also fit the cover fitting and tighten the screws.
Check that beams and columns are level. If so, carry out the final tightening of all the bolts in the structure, according to the specifi-
cations provided in this manual.
Important
Finally, fix the structure to the ground according to the specifications in section 1.1 “Installation of fixings”.
If the beams are not level, see section 2.5 “Levelling the structure”.

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BIOCLIMATIC PERGOLA P-190 CR 2 COLUMNS PERPENDICULAR TO THE WALLASSEMBLY INSTRUCTIONS
ULS (ISO 7380) A2 M6x16
Cod. 051103
DIN 933 A2 M8x40
Cod. 051166
2.4.1 Combination with closed column
1. Assembly of beams and columns.
The beams are connected to the closed columns by means of four washers, four DIN 933 A2 M8x40 screws and two ULS (ISO 7380) A2
M6x16 screws.
To do this, unscrew the gutters that are screwed to closed columns.
Follow the screwing sequences indicated in the image.
Screw two ULS ISO 7380 M6x16 screws into the column fitting at the
top of the beam before fitting the other screws

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BIOCLIMATIC PERGOLA P-190 CR 2 COLUMNS PERPENDICULAR TO THE WALLASSEMBLY INSTRUCTIONS
ULS (ISO 7380) A2
M6x16
Cod. 051103
2. Fixing the inverted "U" profile to the floor
With the inverted "U" profile already mounted, fix it to the column bases of the foundation using the (ISO 7380) a2 M6x16mm screws.
Follow the screwing sequences indicated in the image.
3. Installation of cover fittings
With the structure assembled, we will install the fittings for the top covers of the closed columns.
Tighten and do the final adjustment of all the screws in the framing brackets.
Do not install the internal reinforcement until the entire gutter has been installed through the foundations, if necessary.
Important

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BIOCLIMATIC PERGOLA P-190 CR 2 COLUMNS PERPENDICULAR TO THE WALLASSEMBLY INSTRUCTIONS
2.5 Levelling the structure
If, once the structure is anchored, the beams are not level,
loosen the 8 screws connecting the base to the column, so that
the column slides over the base. It is important not to remove the
screws.
Screw in the M12 screw to raise the column until the beam is
level and retighten the 8 base screws.
At the end of the assembly after section 7.1 Trim cover. When the
height of the column is adjusted, two trim pieces are attached to
the base. To fix the trims, they are sealed with silicone.

16
2.6 Joining the surface manifolds
Manifold
clipping
closure
Apply the provided sealant between the contact sides of the opening and closing beams and their corresponding surface manifolds.
Then clip the opening and closing manifolds. You will possibly need to use clamps (jacks) or wooden plugs to help you with the clipping.
Before continuing the installation, create a groove for the
water run-o at each end of the opening manifold (use a
hammer and a flat screwdriver).
Important
Manifold
clipping
closure

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BIOCLIMATIC PERGOLA P-190 CR 2 COLUMNS PERPENDICULAR TO THE WALLASSEMBLY INSTRUCTIONS
Opening Closing
130 125

18
16
When the structure has been assembled, and before installing the slats, place the 16,3 mm plastic rimmed caps in the machined beam
holes where no LEDs are going to be installed.
Start the slat installation from the opening side.
When reaching a hole for LED slats, connect the connector and insert it inside the beam (as shown in the images below). Then install the
16,3 mm rimmed plastic cap.
Prepare the fixed axles for the left side of the slats and the mobile axles for the right side.
3. Installing the slats
3.1 Installing the slats

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BIOCLIMATIC PERGOLA P-190 CR 2 COLUMNS PERPENDICULAR TO THE WALLASSEMBLY INSTRUCTIONS
To install the slats, they must be tilted with the end caps facing down, inserting the fixed axle first (left) and then the mobile one (right).
Using a Nº 4 Allen key, pull back the axle until it stops in the grooved hole.
When it stops, fasten the screw of the cap.
Turn the axle 180º and insert the safety screw.

20
Al ir instalando la pletina a las lamas, no apretar demasiado las tuercas de los tornillos, que queden ajustadas pero sin apretar,
para que la pletina realice los movimientos de apertura y cierre manualmente sin ningún tipo de fricción.
Importante
Rimmed cap 6,3
Cód. 051033 ULS (ISO 7380) A2 M6x16
Cód. 051103
Nut M6 A2 DIN 985
Cód. 051033
BOTTOM
Respect the transmission
plate position
3.2 Installing the transmission plate
With the slats already in the structure, install the two transmission plates in the slat end caps. One of the slats will include an integrated
support with a motor fixing stud. It is necessary to know the side of the pergola where the motor will be installed, so the plate can be
mounted on that side.
Install the two plates simultaneously if possible. Start by fixing the first, the last and the centre slats to the transmission plate. This facili-
tates the rest of the installation.
Join the plates to the end caps with their corresponding USL (ISO 7380) A2 M6x16 screws, 6,3 mm rimmed plastic caps and M6 DIN 985 nut.