SBM 262 XLA Owner's manual

1312
Manufacturer :
SBM Service Commercial France Export Department
3, cottages de la Norge Tél : [phone] Tel : [phone]
21490 CLENAY Fax : [phone] Fax : [phone]
FRANCE e-mail : [e-mail] e-mail : [e-mail]
http://www.sbm.fr http://www.sbm-international.net
1
GAS CERAMIC HEATING
XLA BROODERS
TECHNICAL INSTRUCTIONS
N° 05000300/6
GAS HEATING FOR POULTRY AND LIVESTOCK
1. TECHNICAL SPECIFICATIONS
2. INSTALLATION
3. LIGHTING THE BROODERS
4. SHUT-OFF
5. MAINTENANCE
6. GAS CONVERSION
7. SPARE PARTS

2
1. TECHNICAL SPECIFICATIONS
Refer to the rating plate on the filter box holder
(see example opposite)
Power supply
230V (+10% -15%) / 50Hz - 60Hz / 2 x 0.1A
G31 (Propane)
-
Inlet pressure
6
0 to 180 mbar (nominal 148 mbar)
208
212
216
certificate number 1312 AR 1201
Nominal capacity (inlet pressure = 148 mbar) ∑Qn (Hs)
8.100
1
1.500
15.500
kW
(Nominal heat input) ∑Qn (Hi) 7.452 10.580 14.260 kW
Maximum capacity (inlet pressure = 180 mbar) ∑Qm (Hs) 8.932 12.682 17.093 kW
(Maximal heat input) ∑Qm (Hi) 8.218 11.668 15.726 kW
Gas consumption (inlet pressure = 148 mbar) M
0
.
588
0
.
827
1
.
122
kg/h
(Mass flow rate) (inlet pressure = 180 mbar) M 0.649 0.912 1.237 kg/h
Ø orifices (1/100e mm) primary orifice (restrictor) none none
none
secondary orifice (injector) 2 x 70 2 x 78 2 x 95
Combustion air 7.452 10.580 14.260 m
3
/h
G20 (Natural gas)
-
Inlet pressure 60 to 180 mbar (nominal 148 mbar)
208
212
216
certificate number 1312 AR 1201
Nominal capacity (inlet pressure = 148 mbar) ∑Qn (Hs)
8.100
1
1.500
15.500
kW
(Nominal heat input) ∑Qn (Hi) 7.293 10.355 13.957 kW
Maximum capacity (inlet pressure = 180 mbar) ∑Qm (Hs) 8.932 12.682 17.093 kW
(Maximal heat input) ∑Qm (Hi) 8.043 11.420 15.392 kW
Gas consumption (inlet pressure = 148 mbar) V
0
.
773
1.098
1
.477
m
3
/h
(Volumetric flow rate) (inlet pressure = 180 mbar) V 0.852 1.210 1.629 m
3
/h
Ø orifices (1/100e mm) primary orifice (restrictor) 1 x 135 1 x 180
1 x 200
secondary orifice (injector) 2 x 115 2 x 135 2 x 150
Combustion air 7.293 10.355 13.957 m
3
/h
Hi = Net calorific value - Hs = Gross calorific value
The proper operation of the heaters requires the renewal of 1 m3/h fresh air per kW of
operating capacity.
208
212
216
X (mm) 272 398 522
Weight (kg) 7.00 8.00 9.00
3
08
mm
575 mm
X

3
2. INSTALLATION
2.1 RULES AND REGULATIONS
 The brooders must be installed in compliance with current local regulations,
by a qualified installer.
 The brooders must be installed in sufficiently ventilated premises.
 The brooders are not authorised for use in domestic premises.
2.2 ASSEMBLING OF BROODER
1
2
3

4
2.3 INCLINATION OF BROODER
2.4 MINIMUM SAFETY CLEARANCES
Ceiling S (m)
Inflammable ceiling (plastic)
(max. surface temperature : 70°C) 0.80
Non inflammable ceiling (metal) 0.30
Brooder size 208 212 216
h (m) 0.80 1.00 1.00
For recommended hanging heights H, please contact your local SBM specialist.
CEILING
FLOOR
WALL
S
h
0.6m MINIMUM
(see table below)
(see table below)
208 : 0.28m to 0.32m
212 : 0.34m to 0.38m
216 : 0.40m to 0.44m
25° to 30°

5
3. LIGHTING THE BROODERS
3.1 STANDARD INSTALLATION
3.2 IGNITION
IMPORTANT : preheat the building 24 hours before the animals arrive.
 Set the G6A-G10A MINI gas regulator to position 1.
 Set the G6A-G10A MAXI gas regulator to position 8 (Summer)
or position 10 (Winter).
 Open the main gas valve.
 Open the individual gas valves.
 Switch on the power supply.
 Adjust the VisioLon Elv-T set point to the temperature required by the animals.
Ignition of the brooders is automatically activated by the VisioLon Elv-T.
4. SHUT-OFF
 Close the main gas valve.
 Switch off the power supply.
Valve B10F
or valve NPT
2 chains 2.5m
Sensor cable
RP32 + 2 x 0.25A fuses
XL
A
brooder
Optional plugs
(not supplied)
Clik CL10
or CLT
230V AC
RCD 16A - 30mA
(Residual Current Device)
KIT MODULE ENCLOSURE 2 ZONES
VisioLon Elv-T
Ground terminal
Sensor A1
(supplied with VisioLon)
G31 (Propane) - 1.5 bar
G20 (Natural gas) - 1.5 bar
Enclosure
Main gas valve
Gas filter
G6A or G10A

6
5. MAINTENANCE
ONCE A WEEK (or whenever a blue flame appears), CLEAN THE AIR FILTER.
 Take out the metal filter
 Blow out the metal filter with compressed air
 Replace the metal filter in the filter holder
Compressed
air jet
Compressed
air jet
Compressed
air jet

7
ONCE A YEAR (or whenever a blue flame appears), CLEAN THE BROODER.
 Remove the injector block.
 Clean the injector block  Remove the filter box holder and
with compressed air. blow it with compressed air.
 Blow the inside of the 2 burners  Blow the surface of the ceramic
with compressed air. plaques with compressed air.
Unscrew thermocouples (completely)
Unplug igniters
1
2
Unscrew (completely)
the locking screws
Pull the
injector block
Compressed air jet
(3 to 5 bar max.)
Pull the filter
box holder
Compressed
air jet
(3 to 5 bar max.)
Compressed
air jet
(3 to 5 bar max.)
Joints
Do not aim at the joints
between the ceramic plaques.
3
4

8
 After cleaning the brooder, make sure that the brooder (surface of the ceramic
plaques, hanging bracket) has not experienced mechanical damage.
ONCE A YEAR, PERFORM A VISUAL INSPECTION OF ALL FLEXIBLE GAS HOSES,
ESPECIALLY AROUND THE HOSE CLAMPS.
6. GAS CONVERSION
The brooders are designed to operate with the following gases :
CATEGORY : GAS : PRESSURE :
I3P GB/IE/TR G31 (LPG propane) 148 mbar
I2H GB/IE/TR G20 (Natural gas) 148 mbar
The equipment is adjusted for the type of gas and the pressure as displayed on the
rating plate.
For any change of the gas used, please contact your local SBM specialist.
7. SPARE PARTS
REP. SPARE PARTS
BR 208XL LEFT
BR 212XL LEFT
BR 216XL LEFT
BR 208XL RIGHT
BR 212XL RIGHT
BR 216XL RIGHT
METAL FILTER 300
METAL FILTER HOLDER 300
THERMOCOUPLE FA
10 LOCKING SCREW 6X100/30 (supplied by packs of 10)
INJECTOR BLOCK CAP
MAGNETIC HEAD 11.5
BLOCK 200 XLA T10
BLOCK 200 XLA 14G
BLOCK 200 XLA T11
BLOCK 200 XLA 12G
PRIMARY ORIFICE M9x1 (please specify the number marked on the end of the orifice)
ORIFICE (please specify the number stamped on the side of the orifice)
IGNITER
EARTH PIN L3-NUT
BA BRACKETS (2)
BA BLOCK
BA NUT
A
B
E
F
G
H
I
J
J'
K
K'
L
M
N
C
D

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For any spare part order, please specify :
- brooder type and serial number
- type of gas
- operating pressure
These informations are displayed on the rating plate, attached to each brooder.
C
B
D
A
E
G
H
I
J
F
N
L
M
J'
K'
K

TO BE DISPLAYED
NEXT TO THE CONTROL UNIT

GAS CERAMIC HEATING
XLA BROODERS
INSTRUCTIONS FOR USE
No. 05000300/6
(TO BE DISPLAYED NEXT TO THE CONTROL UNIT)
A U T O M A T I C C O N T R O L
VisioLon Elv-T module and G6A or G10A gas regulation
LIGHTING THE BROODERS :
 Set the G6A / G10A MINI gas regulator to position 1.
 Set the G6A / G10A MAXI gas regulator to position 8 (Summer) or position 10 (Winter).
 Open the main gas valve.
 Open the individual gas valves.
 Switch on the power supply.
 Adjust the VisioLon Elv-T set point to the temperature required by the animals.
Ignition of the brooders is automatically activated by the VisioLon Elv-T.
SHUT-OFF :
 Close the main gas valve.
 Switch off the power supply.
OPERATION IN CASE OF POWER FAILURE : A SBM AUTOMATIC SYSTEM CAN OPERATE WITHOUT ELECTRICITY
BROODERS OPERATING AT MINI
 Adjust the heating level manually using the MINI regulator of the G6A / G10A.
 After the power comes back, reset the MINI regulator to its original position.
BROODERS "OFF"
 Set the MINI regulator of the G6A / G10A to 10.
 Press the push-button while holding a flame against the ceramic surface of one burner.
Keep pressing the push-button during 30 seconds.
 Repeat this operation for the second burner.
 After the power comes back, reset the MINI regulator to its original position.
MAINTENANCE :
ONCE A WEEK (or whenever a blue flame appears), CLEAN THE AIR FILTER :
 Take out the metal filter  Blow out the metal filter with compressed air

Do not hold your face close to
the ceramic plaques during
ignition.
Compressed
air jet
Compressed
air jet
Compressed
air jet

Manufacturer :
SBM
3 cottages de la Norge
21490 CLENAY
FRANCE
Installer's stamp :
1312
GAS CERAMIC HEATING
 Replace the metal filter in the filtre holder
ONCE A YEAR (or whenever a blue flame appears), CLEAN THE BROODER :
 Remove the injector block.  Clean the injector block with
compressed air
 Remove the filter holder box  Blow the inside of the 2 burners  Blow the surface of the ceramic plaques
and blow it with compressed air. with compressed air. with compressed air.
 After cleaning the brooder, make sure that the brooder (surface of the ceramic plaques, hanging bracket) has not
experienced mechanical damage.
ONCE A YEAR, PERFORM A VISUAL INSPECTION OF ALL FLEXIBLE GAS HOSES, ESPECIALLY AROUND
THE HOSE CLAMPS.

Unscrew thermocouples
(completely)
Unplug igni
ters
1
2
Unscrew (completely)
the locking screws
Pull the
injector block
Compressed air jet
(3 to 5 bar max.)
Pull the filter
box holder
Joints
Compressed
air jet
(3 to 5 bar max.)
Compressed
air jet
(3 to 5 bar max.)
Do not aim at the joints
between
the ceramic plaques.
3
4