scandia 240 User manual

SCANDIA MANUFACTURING
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INSTALLATION GUIDE
ULTRA-SAUNA HEATER
Proudly made in USA since 1964
Gas Heaters - 40,000-80,000 BTU
Installation Instructions & User Manual

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TABLE OF CONTENTS
1. Disclaimer........................................................................................................................................................... 3
2. Gas Consumption information.......................................................................................................................... 4
3. Gas Sauna Heater Order Form ....................................................................................................................... 5
4. Safety Warning ................................................................................................................................................. 6
5. Before You Start Please Read Carefully .......................................................................................................... 7
6. Heater Component List...................................................................................................................................... 8
7. Your Heater Should Include.............................................................................................................................. 9
8. Heater Sizing..................................................................................................................................................... 9
9. Sauna Heater Sizing.......................................................................................................................................10
10. Rough-in Sizing guidelines ............................................................................................................................. 11
11. Rough-in control box and interior back panel .............................................................................................. 12
12. View – Exterior View....................................................................................................................................... 14
13. Finishing the sauna room ................................................................................................................................ 15
14. Scandia Ultra-Sauna Heater Guard Rail ...................................................................................................... 16
15. Gas Burner Overview - Standing Pilot Version............................................................................................. 17
16. Piezo Ignitor Overview ................................................................................................................................... 17
17. Pilot Light Warning .......................................................................................................................................... 18
18. 60 Minute Control Wiring Overview ............................................................................................................ 19
19. 24 Hour Control Wiring Overview................................................................................................................ 19
20. Sauna Maintenance........................................................................................................................................20
21. Heater Care .....................................................................................................................................................20
22. Ultra Sauna - Warranty .................................................................................................................................. 21
23. Gas Heater - Technical Service Ticket...........................................................................................................22
24. Troubleshooting guidelines – Gas Fired Heaters..........................................................................................23
25. Gas Heaters and burner maintenance guidelines........................................................................................25

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Congratulations on your purchase of your Scandia Ultra-Sauna gas fired heater!
Since 1964 Scandia Manufacturing has been making the best sauna heaters in the industry. Each heater is
hand crafted and individually made by an expert technician. They are not mass-produced; we consider each
heater a work of art.
To ensure your satisfaction with our heater we suggest you read through this guide and familiarize yourself with:
1. Installation Instructions
2. Gas Heater Component List
3. Warranty Information
4. Troubleshooting Guide
**Safety First**
You must consult a certified plumber or HVAC professional to assist you with regulating gas line pressure, installation
and connection of your Scandia Ultra-Sauna. Self-installations will void your warranty.
When you receive your heater you should inspect it within 48 hours to verify all parts, materials and instructions are
there. Scandia is not responsible for replacing or warranting items that are not reported within 5 days of receipt of
your shipment.
*If your shipment is damaged please retain all packaging and call us im-
mediately*
Prior to installation, the installer (certified professional) should check all connections and parts to ensure proper fitting.
These items may have come loose in shipping. You can rest assured knowing that your unit was fired and tested in our
production facility prior to shipping to ensure proper working order. Loose connections and/or improper installation
are the most common reasons for your unit not firing up right away. Do not call the manufacturer until a licensed
professional has checked to ensure proper connection.
The heater must be installed with a heater guard rail – see instruction for proper clearances.
Your heater comes standard with a flue cap (for through-wall venting) or an elbow and draft-hood (for through-ceiling
venting). We recommend one 90 degree turn in venting if needed as additional turns can cause heat to become
trapped in the unit itself and result in improper functioning of the heater. Straight through the wall venting (flue cap)
typically does not use an elbow and it is not recommended unless approved by a certified professional. We highly
recommend consulting with a venting specialist or engineer if you are planning venting runs longer than 7 ft as this
may require a power vent.
Scandia is not a venting company. Please consult a venting specialist for your venting needs.
Caution signs are included for your safety.

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GAS CONSUMPTION INFORMATION
FOR SCANDIA ULTRASAUNA
The gas consumption for the Ultra-Sauna heater can be different for every
room and will vary depending on the following conditions:
• Properly built sauna room
• Seven foot ceiling height
• Adequate room insulation
• All cedar wood interior
• Tightly fitting door
• Outside (for outdoor saunas) temperature 50 def F or higher
• Correct heater sizing
• Correct heater venting configuration
THE HEATER WILL PERFORM AS FOLLOWS:
• Heat the room to temp (170 deg F) within 10-15 minutes
• After reaching temp (with minimal door traffic) the heater should maintain that
temp on a 50% on/off basis.
• A one hour run –time should result in 25-40 minutes of heater run time.
• Door traffic, outside temp and other conditions listed above will influence efficiency.
CALCULATION NOTES TO REFERENCE AGAINST LOCAL UTILITY PRICING:
1 BTU = 0.03 Watt hours
100,000 BTUs = 1 therm
Please provide this information to your local gas supplier and they will be able to provide you with the gas
consumption calculations for your sauna room.
Sincerely,
Scandia Manufacturing
Technical Dept

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GAS SAUNA HEATER ORDER FORM
(This Form must be included with each gas heater order)
The following information is necessary when ordering a gas heater.
Customer Name/Project Name: _______________________________
1. Size of the sauna room including height: _______ L X _______ W X _______ H
2. Wall Composition:
■Framing Material: ____________________________ Type of Insulation: ___________________________
■Interior Finish (Material) ____________________ Exterior Finish (Material) __________________
3. The sauna room must be vented to the outside, not inside the sauna. How will it be vented
(circle one)?
■Is it vented out the back wall? Horizontally, Flue cap attachment (240/280 models)
■Is it vented out the back wall? Vertically, elbow/drafthood attachments (245/285 models)
4. Natural Gas or Liquid Propane (choose one): ________________________________________
5. 60 Minute Timer or 24 Hour Commercial Timer: ______________________________________
NOTE: 60-min timer is standard. 24-hour is for commercial use only and is available at additional cost.
6. Thickness of exterior wall: ________________________________________________________
NOTE: A set of extensions must be purchased for walls thicker that 5 ½ “
7. What is the elevation above sea level?
NOTE: Location where the heater will be installed
■What is the gas line pressure?
NOTE: Standard gas lines are 3-1/2” water column for Natural Gas and 11” for LP (Propane).
Natural gas requires a minimum 1/8 lb PSI, maximum ½ lb PSI.
8. Style of burner: Standing Pilot or Electronic PIEZO Style (upgrade): ____________________
NOTE: Standard burner comes with standing pilot generator. Upgrade to PIEZO style burner is available for and
additional cost.

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WARNING
IF THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY,
A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY
DAMAGE, PERSONAL INJURY, OR DEATH.
FOR YOUR SAFETY: This product must be installed and serviced by a contractor who is licensed and qualified in HVAC equipment
by the jurisdiction in which the product will be installed where such state or local requirements exists. In the event no such state or local
requirement exists, the installer or maintainer must be a professional with sufficient experience in pool equipment installation and main-
tenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning
notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage,
personal injury, or death. Improper installation and/or operation can create carbon monoxide gas and flue gases which can cause
serious injury, property damage, or death. For indoor installations, as an additional measure of safety, Scandia Manufacturing strongly
recommends installation of suitable carbon monoxide detectors in the vicinity of this appliance and in any adjacent occupied spaces.
Improper installation and/or operation will void the warranty.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Immediately switch off main gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate
combustion and ventillation air.
WARNING: Operation of this furnace when not connected to a properly installed and maintained venting system can result in Carbon
Monoxide (C.O.) poisoning and possible death.
WARNING: Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with
the vent safety shutoff system can result in Carbon Monoxide (C.O.) poisoning and possible death.

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BEFORE YOU START PLEASE READ CAREFULLY
• Heater and controls must be installed by a licensed professional
• Heater must be vented to the outside of the sauna. Please consult a licensed professional for ventilation
requirements in your area.
• Heater controls must never be installed inside the sauna room
• Heater controls should never be placed near water
• Heater must be installed according to local codes.
• Ensure all factory connections are tight. Wires may have come loose in shipping.
• Heater should not be operated without recommended amount of rocks
• Sauna door must always open outward.
• Sauna door can never include a lock.
• Sauna should be constructed of soft wood (i.e. clear western red cedar)
• Sauna room should never have tile walls or benches
• Do not treat or varnish sauna wood
• Use only Scandia high density sauna rocks
• The warning signs and sauna usage plaque must be displayed
• Sauna room sizing is based on standard 7 foot ceiling
• Do not touch the heater while in operation
• Do not cover the heater
• Never hose down the sauna
• Never leave children unattended
• Sauna bathing is not suitable for those with health problems
• Sauna room must be vented according to manufacturers specifications or Scandia installation instructions
• Heater guard must be installed

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HEATER COMPONENT LIST

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YOUR HEATER SHOULD INCLUDE
●Control Panel
●Main Heater Unit
●Sauna Rocks
●Thermostat sensor wall cover – No picture
●Saun rock plate – No picture
●Installation Instructions
●Warning Signs – No picture
●Back panel assembly
●Back panel flashing
●Flue cap or elbow/draft hood set
HEATER SIZING
Ultra Sauna Gas Fired Heaters
Model BTU Output Minimum Room Size Maximum Room Size
240 40,000 BTU 84 cu ft (25.6 cu m) 616 cu ft (187.76 cu m)
245 40,000 BTU 84 cu ft (25.6 cu m) 616 cu ft (187.76 cu m)
280 80,000 BTU 450 cu ft (137.16 cu m) 1680 cu ft (512.01 cu m)
285 80,000 BTU 450 cu ft (137.16 cu m) 1680 cu ft (512.01 cu m)
Warranty Disclaimer – Not valid if room is over 8ft.

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SAUNA HEATER SIZING
●Minimum and maximum room sizes are based on a 7 foot ceiling height
●Properly sized heater will bring room temperature to desired level in approximately 30 to 60 minutes
●An undersized heater may experience instances of the heater unit overheating and a longer time to bring
the room up to temperature
●Sauna room must be properly vented for heater to work effectively

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ROUGHIN SIZING GUIDELINES

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ROUGHIN CONTROL BOX AND INTERIOR BACK PANEL
40,000 BTU Heater (240/245)
Installing the back panel
●Back panel should be installed when sauna room is framed in prior to the finishing steps of the sauna
room
●Back panel is mounted directly to the face of the studs
●Insulate area between back panel and exterior wall in accordance with local codes
●Centerline of the flue opening must be a minimum of 17 1/2” from the side wall.
●Metal tabs at the bottom of the back panel must rest on the finished floor.
●If the interior wall material is more than 3/4” thick spacers should be placed between the stud and the
back panel
●Adjust intake box and flue collar to wall thickness. Walls thicker than 5 1/2” will require extensions
Installing the control box
●Control box should be installed when sauna room is framed in prior to the finishing steps of the sauna
room
●Control box is mounted to the studs facing outside the room at the farthest point away from the heater
●Control box should be 42” from the floor to center of the timer knob
●Place a nail 10” below the interior ceiling on the stud facing the sauna room. String a pull wire from the
nail to the control box.
●25 ft of low voltage two lead wire is supplied in the control box. Run this wire from the control box to the
heater intake box and through the opening in the side of the box

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80,000 BTU Heater (280/285)
Installing the back panel
●Back panel should be installed when sauna room is framed in prior to the finishing steps of the sauna
room.
●Back panel is mounted directly to the face of the studs.
●Insulate area between back panel and exterior wall in accordance with local code.
●Centerline of the flue opening must be a minimum of 26 1/2” from the side wall.
●Metal tabs at the bottom of the back panel must rest on the finished floor.
●If the interior wall material is more than 3/4” thick spacers should be placed between the stud and the
back panel.
●Adjust intake box and flue collar to wall thickness. Walls thicker than 5 1/2” will require extensions.
Installing the control box
●Control box should be installed when sauna room is framed in prior to the finishing steps of the sauna
room.
●Control box is mounted to the studs facing outside the room at the farthest point away from the heater.
●Control box should be 42” from the floor to center of the timer knob.
●Place a nail 10” below the interior ceiling on the stud facing the sauna room. String a pull wire from the
nail to the control box.
●25 ft of low voltage two lead wire is supplied in the control box. Run this wire from the control box to the
heater intake box and through the opening in the side of the box.
Placing Sauna Rocks
●Wash rocks with water before placing in sauna.
●Insert rock plate in heater cone/basin before loading rocks into sauna.

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VIEW EXTERIOR VIEW
40.000 BTU HEATER (240/245)
THROUGH WALL ROUGHIN:
A) Exhaust vent (9 inX 9in)
B) Intake vent (13 1
/
8in X 8 1
/
4in)
C) Please allow 1
/
4inch tolerance in
these dimensions.
After intake and exhaust openings are roughed
in, and interior back panel is installed, place flue
collar in the exhaust vent opening adjusting to the
wall thickness.
Repeat with intake box cover.
Walls thicker than 5 1
/
2inches will
require extensions.
80,000 BTU HEATER (280/285)
THROUGHWALL ROUGHIN.
A) Exhaust vent (12 1
/
2in X 12 1
/
4in)
B) Intake vent (16 1
/
2in X 8 1
/
4in)
C) Please allow 1
/
4inch tolerance in
these dimensions.
After intake and exhaust openings are roughed
in, and interior back panel is installed, place flue
collar in the exhaust vent opening adjusting to the
wall thickness.
Repeat with intake box cover.
Walls thicker than 5 1
/
2inches will
require extensions.

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FINISHING THE SAUNA ROOM
Finish
1. Insulate the space between the backpanel and the exterior wall per local codes
2. Ensure wall material rests behind the lip on the back panel
3. Place 1” fiberglass insulation against the interior side of the back panel
4. Remove paper from stainless flashing and start screws to galvanized (do not tighten)
5. Remove butterfly nut from bottom of intake box and slide burner assembly out of the
unit.
6. Slide heater into place, guide insulated high-limit wires through the hole on the intake
bracket. Secure heater to stainless steel flashing with two screws.
7. Tighten screws on the corners of the flashing.
8. Slip burner inside heater through the intake box allowing the burner lip to fit under the
burner bracket. Replace the butterfly nut and screw to secure the burner.
9. Place caution sign on flashing above heater.
10. Carefully uncoil the thermostat probe and using the pull wire previously placed gently
pull the probe into the sauna room.
11. Attach the thermostat probe ten inches below ceiling as far away from heater as possible.
The probe must be placed horizontally in the provided thermostat probe cover.
12. Install heater guard rail.
Chassis 240/245 280/285
AWidth Of Heater Shell 18 1/2” 29”
Wall to Face of Heater 21” 33”
BSide of Heater to Wall (Min.) 8” 12”
Height of Heater Shell 28” 40”
Wall to Inside of Guard (Min.) 29” 41”
Floor to Bottom of shell 4” 6”

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SCANDIA ULTRASAUNA HEATER GUARD RAIL
Components for 3-sided heater
guard:
●2x 2x2 corner posts / legs
●3x 1x4 rails long piece rails for front
●6x 1x4 short piece rails for each side
●2x Wall brackets
●Misc. screws
** 2-sided heater guard will have 1 post and one side only.**
Heater guard rail installation:
●All components come ready to be assembled
●Observe distances a round heater for guard
rail, walls, benches and other obstructions
●Follow the heater manufacturer’s clearances
recommendations.
●Do not cut down heater guard to fit!

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GAS BURNER OVERVIEW STANDING PILOT VERSION
PIEZO IGNITOR OVERVIEW

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WARNING
Outline of Lighting Instructions for Appliances Equiped with and Intermittent Pilot
or Interrupted Pilot System
1. Turn gas valve knob to the “Pilot” position.
2. Press knob in and hold
3. With knob pressed in, using a lighting device, place flame under the hood of the pilot
4. Once pilot ignites, release the knob
5. Turn knob to the “on” position

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60 MINUTE CONTROL WIRING OVERVIEW
24 HOUR CONTROL WIRING OVERVIEW

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DAILY
• Wait for the sauna to cool before entering the sauna to conduct a cleaning
• Use a bucket of warm water with a mild detergent (a liquid soap is sufficient) and clean
sponge or rag to wipe the bench surfaces.
• Do not use petroleum-based detergents. They can discolor your wood and will leave a residue
which could emit irritating fumes.
• Wet mop the tile or cement floor.
• If something unpleasant other than ladled water is applied to the heater’s rocks, clean them after
they have completely cooled. Soak them in a soapy (light detergent) mixture of warm water. Wash
off with a sponge, then rinse in clean water. Allow the rocks to dry, then re-apply rocks to the
heater trough. Clean the heater and trough of the foreign substance. Gradually build heat in the
sauna to totally dry the rocks.
WEEKLY
Take a rag and soapy water and wipe down benches and heavily used wall areas. (Do not take hose to sauna at
any time.) Inspect benches for broken boards, tighten loose screws and make sure benches are firm.
There should be a thermometer/hygrometer in the sauna room at all times to show temperature and humidity for
members safety.
EVERY 6 MONTHSONE YEAR (depending on usage)
Take an orbital sander and lightly sand benches and walls to take off thin layer of discolored wood. Directly
after use Scandia Essential Wood Oil and apply to sanded area. Wood oil comes in gallon jugs and can be
purchased through Scandia’s website.
WEEKLY
Remove and inspect all stones and clean the trough. If a stone is broken throw it away. If broken stones are al-
lowed to remain inthe trough they will break down into a sandy grit. That grit will eat a hole in the stainless steel.
This damage is not covered by the warranty.
MONTHLY
Wipe down the heater shell to clean up any water stains.
NEVER EVER TURN A HOSE ON THE SAUNA TO WASH IT DOWN.
IT WILL DAMAGE THE HEATER’S ELECTRIC COMPONENTS.
SAUNA MAINTENANCE
HEATER CARE
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