SCANMASKIN World Series User manual

SCANMASKIN
32 PROPANE
MANUAL
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BY SCANMASKIN

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Dear Customer!
Thank you for choosing Scanmaskin as your supplier.
We wish you all the best with your new Scanmaskin 32 World Series Propane and hope that it meets
your expectations.
Scanmaskin Sverige AB
Per-Anders Bardh
CEO
Address:
Scanmaskin Sweden AB
Box 187
SE-437 22 Lindome / Gothenburg
Sweden
Telephone: [phone]
Fax: [phone]
www.scanmaskin.com

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SCANMASKIN World Series 32 Propane
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IMPORTANT INFORMATION!
This Manual only concerns the oor grinding machines “SCANMASKIN 32 World Series Propane” hereby
referred to as “SCANMASKIN 32 WS PROPANE”. SCANMASKIN 32 WS PROPANE may only be used for
grinding horizontal surfaces approved by Scanmaskin Sweden AB.
If SCANMASKIN 32 WS PROPANE is used for other purposes or handled in ways other than that des-
cribed in this Manual, Scanmaskin Sweden AB disclaims all responsibility.
Especially note the section “2Safety Regulations”. Read the Manual before using the oor grinding
machine SCANMASKIN 32 WS. The spare parts, grinding discs used on SCANMASKIN 32 WS PROPA-
NE must be approved by Scanmaskin Sweden AB.

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TABLE OF CONTENTS
1 Specications ...................................................................................................................................5
1.1 Power specications ........................................................................................................................5
1.2 Mechanical specications...............................................................................................................5
1.3 Water tank.........................................................................................................................................6
1.4 Tools ..................................................................................................................................................7
1.5 Range of application .......................................................................................................................8
1.6 Scope of supply ...............................................................................................................................8
1.7 Overview ...........................................................................................................................................9
2 Safety Regulations .........................................................................................................................10
2.1 Legend ............................................................................................................................................10
2.2 Safety precautions .........................................................................................................................10
2.3 Propane safety................................................................................................................................11
2.4 Fire Safety........................................................................................................................................11
2.5 Emissions ........................................................................................................................................11
2.6 Hazard Communication ................................................................................................................11
2.7 Local agencies and regulations....................................................................................................12
2.7.1 • NFPA .............................................................................................................................................12
2.8 Organizational measures ..............................................................................................................13
2.9 Personnel qualication ..................................................................................................................15
2.10 Safety regarding operation of machine .....................................................................................15
2.11 Propane tanks ...............................................................................................................................16
2.12 Relling propane tanks.................................................................................................................16
2.13 Storage propane tanks.................................................................................................................17
2.14 Denition of the “Safety off position”.........................................................................................17
2.15 Safety regarding maintenance ....................................................................................................17
2.16 Safety regarding transport..............................................................................................................18
2.16.1 Manual transport...........................................................................................................................18
2.16.2 Lifting..............................................................................................................................................18
2.16.3 Inside vehicles ...............................................................................................................................18
2.16.4 Inside vehicles ...............................................................................................................................18
3 Transport .........................................................................................................................................19
3.1 Precautions .....................................................................................................................................19
3.2 Manual transport............................................................................................................................19
3.3 Lifting...............................................................................................................................................19
3.4 Inside vehicles ................................................................................................................................19
3.5 Transporting propane tanks .........................................................................................................20
4 Operation........................................................................................................................................20
4.1 Preparation ....................................................................................................................................20
4.2 Precautions .....................................................................................................................................20
4.3 Operation of machine ...................................................................................................................21
4.4 Control panel..................................................................................................................................21
4.5 Throttle ...........................................................................................................................................22
4.7 Stop.................................................................................................................................................23
4.8 Emergency Stop ...........................................................................................................................23
4.9 Adjusting grinding speed............................................................................................................23
4.10 Safety off position .........................................................................................................................24

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4.11 Grinding .........................................................................................................................................24
4.12 Adjusting the grinding pressure ..................................................................................................24
4.13 Changing tools...............................................................................................................................25
5 Maintenance...................................................................................................................................26
5.1 Precautions .....................................................................................................................................26
5.2 Daily inspection prior to operation..............................................................................................26
5.3 Maintenance and inspection list ..................................................................................................27
5.4 Grinding head replacement / assembly .....................................................................................29
5.5 Cleaning the machine ...................................................................................................................29
5.6 Trouble shooting............................................................................................................................30
5.6.1 Common faults...............................................................................................................................30
6 Spare Parts ......................................................................................................................................32
6.1 General parts..................................................................................................................................32
6.2 Actuator, Hydraulic ........................................................................................................................33
6.3 Front Wheel SM-32 ........................................................................................................................35
6.4 Floating Cover................................................................................................................................36
6.5 Engine mounting ...........................................................................................................................37
6.6 Engine assembles .........................................................................................................................38
6.7 Central centrifugal clutch assembly ...........................................................................................39
6.8 Upper Machine House Centrifugal clutch shaft .........................................................................40
6.9 Upper Machine House Belt system .............................................................................................42
6.10 Upper Machine House SM-32 ......................................................................................................43
6.11 Machine house lower end SM-32 ................................................................................................44
6.12 Machine House Belt System SM-32.............................................................................................45
6.13 Center Shaft Assembly .................................................................................................................46
6.14 Machine House Lower .................................................................................................................48
6.15 Grinding Shaft with bushed gear wheel (2 per machine) .......................................................49
6.16 Grinding Shaft with locked gear wheel (1 per machine) ........................................................50
6.17 Grinding Head SM-32 ..................................................................................................................51
6.18 Wheel System SM-32 Propane ....................................................................................................52
6.19 Kick Stand SM-32 WS PROPANE.................................................................................................53
6.20 Handle SM-32 WS PROPANE .......................................................................................................54
7 Warranty..........................................................................................................................................56
8 EC Declaration................................................................................................................................57
9 Alphabetical reference..................................................................................................................58
10 Contact information.......................................................................................................................59

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1 SPECIFICATIONS
1.1 Power specifications
To nd the specications that apply to your machine, check the information plate at the back of the
machine
Engine Kawasaki FX751 25hp / 18,5kW
Start battery 12VDC 45Ah
Fuse Next to start motor 20Amp
Propane tank Steel 20lbs / 9kg
Table 1–1 Power specications
1.2 Mechanical specifications
Model SCANMASKIN 32 WS PROPANE
Grinding width 785 mm (31”)
Grinding head diameter 280 mm (11”)
Grinding head speed 350 – 850 Rpm
Mass 610kg (1345 lbs)
Water tank 20 liter / 5.2 gal
Gear barrel Synchronized
Table 1–2 Mechanical specications

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Measurements of SCANMASKIN 32 WS PROPANE
Width 800 mm (32”)
Height 1250 mm (49.2”)
Length 1550 mm (61”)
Measurements of shipping box
Width 850 mm (33.5”)
Height 1500 mm (59”)
Length 1600 mm (63”)
Ambient temperature range during operation -10°C to +50°C (14°F to 122°F)
Ambient temperature range during storage -40°C to +70°C (-40°F to 158°F)
When using water, the ambient temperature must never fall below 0°C (32°F).
1.3 Water tank
Figure 1 SCANMASKIN 32 WS PROPANE
SCANMASKIN 32 WS PROPANE has a built-in water tank (1.) that can be used to keep the grinding
tools at the lower temperature and in those occasions where it´s not possible to use a dust collector
together with the machine.
The water tank has a built-in system that prevents the water from getting out while the machine is til-
ted back for grinding tool exchange. It also has a lter that prevents larger debris to get into the tank.
System in general:
Inside the oating cover over the machine house there is a sprinkler system connected to the water
tank. To engage the water ow after lling he water tank set the control on the operation panel Water
to “1”. To stop the ow, turn the control nub to “0”
At the backs lower end of the machine chassis underneath the electrical cabinet there is a valve to
adjust the ow of water.
1.

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1.4 Tools
The machine must be equipped with tools approved by Scanmaskin Sweden AB before opera-
tion. Failure to follow the directions in this Manual will void the warranty
See “Grinding guide” for information about available tools and “4.13 Changing tools”
” for information about how to change the tools.
The tools are tted using the Scan-On system for easy tting.
Figure 2 Scan-On plate with tools tted.

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1.5 Range of application
SCANMASKIN 32 WS PROPANE is exclusively designed to process horizontal surfaces. SCAN-
MASKIN 32 WS PROPANE must not be used for other purposes than stated in this Manual. The
manufacturer will not be liable for damage or injury resulting from incorrect usage of SCAN-
MASKIN 32 WS PROPANE. Failure to follow the directions in this Manual will void the warranty.
Typical applications
• Removal of old coatings, carpets, putty from hard surfaces
• Removal of undulated concrete surfaces
• Preparation of the surface for coatings
• Polishing of the surface
• Removal of coating defects
• Removal of glue residues
1.6 Scope of supply
The following parts are included with the standard SCANMASKIN 32 WS PROPANE grinding machine:
• Start key
• Propane tank
• Manual

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1.7 Overview
Figure 3 Overview of SCANMASKIN 32 WS PROPANE
Item Description Reference
1 Control panel 4.4Control panel
2 Handle
3 Dust collector connection 6 Spare Parts
4 Release Handel 6 Spare Parts
5 Propane tank 581072
6 Wheel 6 Spare Parts
7 Front wheel hydraulic pump 6 Spare Parts
8 Water inlet
9 Throttle 6 Spare Parts
10 Motor 1.1Power specications
11 Lifting points 3.3 Lifting
12 Front wheel 6 Spare Parts
13 Floating Cover 6 Spare Parts
Table 1–3 Machine parts overview