Scantool MBR User manual

Industrivej 3-9
DK-9460 Brovst
Tlf.: [phone]
Fax: [phone]
SCANTOOL
Manual Bending Roller
MBR –Models

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EC declaration of conformity
Hereby declares that
SCANTOOL Manual Bending Roller MBR –Models are manufactured in accordance with
the provisions of the European Parliament and Council Directive 2006/42 / EC of 17 May
2006
And also in accordance with:
•Low Voltage
•EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014/35 / EU of 26
February 2014
•EMC
•EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014/30 / EU of 26
February 2014
SCANTOOL A/S
Industrivej 3-9
9460 Brovst
Denmark
www.scantool-group.com
Ph.: [phone]
Fax: [phone]

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Table of Contents
1 SAFETY 3
1.1 SAFETY NOTES 3
1.2 SUITABLE WORKING DIRECTIONS 4
1.3 WORKING AREA 4
1.4 EQUIPMENT DANGER 4
1.5 NOISE 5
1.6 DANGER ZONES 5
1.7 WORKING AREA 5
1.8 PERSONNEL 5
1.9 PERSONNEL PROTECTION 5
1.10 PROTECTION ON SETUP (LOOK FOUNOATION PIAN) 5
1.11 IMRORTANT POINTS 6
2 PROTECT (COVER) ARRANGMENT 7
2.1 PLEASE CONTROL THIS PROTECT ARRANGEMENT: 7
3. SETTING UP 8
3.1 CARRYING AND HAULING 8
3.2 OPENING THE PACKAGE 9
3.3 SETTING UP 9
3.4 FOUNDATION PLAN 9
3.5 ENVIRONMENT CONOITIONS. 10
3.6 CLEANING OF THE RUST COVER. 10
3.7 ADJUSTMENT (SET UP) 10
4. MACHINE DIMENSIONS 11
4.1 MACHINE DIMENSIONS. 11
4.2 BEFORE OPERATING 13
4.3 LUBRICATION 13
5. OPERATION 14
5.1 SHEET BENDING POSITION. 14
6LUBRICATION PLAN 18
6.1 DRAWING FOR BENDING ROLLER MBR 19
6.2 SPARE PARTS LIST FOR BENDING ROLLER MBR 20
7. OPENING TOP ROLL 21

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8 WARRANTY 22
8.1 GUARANTEE 22
1 SAFETY
1.1 SAFETY NOTES
The THREE ROLL BENDING MACHINE is supplied with necessary guards to protect from
injuries by Worm-type Gearbox and other gears. The only other area which needs to be
carefully monitored during use is the rotational area of the roll. Also abuses and misuses
should cause following problems:
•Serious injury of the user
•Serious damage to the machine
All persons who are in charge of the machine should carefully read and fully understand this
manual for the benefit of them.
This is for your safety!
Beware!
Never try to bend very hard or fragile material on the machine (e.g. hard steel, glass) -
it may explode and cause serious injury to the user and to the machine.
Any modification on the machine without written confirmation from the manufacturer is
strictly forbidden as such changes in machine can cause unintended damages and injuries.
All orders and advises in this machine should be strictly obeyed for a safe working
environment.

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1.2 SUITABLE WORKING DIRECTIONS
Primary Operations of the machine: Sheet Plate Bending and Sheet Plate Conical Bending.
Conical Bending is not suitable for serial manufacturing.
1.3 WORKING AREA
Before setting up the machine check the dimensions on the diagram below.
1.4 EQUIPMENT DANGER
When load or unloading the machine, if you use another carrying connection, the protection
arrangement and user equipment can be used position.

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1.5 NOISE
The Noise level for this machine is strictly under 70 db.
1.6 DANGER ZONES
The roiling area of the machine is the most dangerous area as it' cannot be guarded.
Only the user himself is responsible for his safety. Even the danger here is not very
significant and avoidable following points must be done in case of any emergency.
-Never remove any guards before completely stopping the machine.
1.7 Working Area
The user must be careful for third persons entering the operation area of the machine.
Material should be fed only from the front of the machine.
No material should be fed if the machine is running.
1.8 PERSONNEL
Personnel under age of 16 years to operate the machine are strictly forbidden.
The Operator of the machine should carefully read this manual and understand the dangers
he might be in if he misuses or abuses the machine. In case any part of this manual is
unreadable or illegible please contact the dealer and manufacturer.
The owner of the machine should be responsible for operating the machine with qualified
personnel.
1.9 PERSONNEL Protection
No special protection equipment is needed during the normal operation of the machine, only
hand gloves are recommended to avoid minor cuts in the hand which may be caused by the
material.
1.10 Protection ON SETUP (LOOK FOUNOATION PIAN)
The machine must be firmly and rigidly bolted to the ground. Unsteady machines have the
risk of over-dropping and may cause serious personnel injury and can even be fatal. Also
while setting up the machine you must place it so that all caution signs on the machine is
visible and readable. All emergency stops must be easily accessible.

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1.11 IMRORTANT POINTS
The machine must be used by qualified and technical personnel at all times.
All modification and changes on the machine without written confirmation of the
manufacturer is forbidden and if such a case occurs, the responsibilities of the manufacturer
will be out of consideration.
Any such modification is also breaking of European Norms and Laws.
The machine can be stored and used in closed areas however beware not to put it near any
explosive, flammable or in any way dangerous articles.
In case of any use of non-original spares or accessories and in case of injuries then, the
manufacturer will not be responsible of such claims.
Beware of third persons entering the operation area of the machine.
Beware of any obstacles entering the operation area of the machine.
If any damage occurs on the machine whether it is visible or hear able stop the machine and
inform your dealer or manufacturer.

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2 PROTECT (COVER) ARRANGMENT
The protection arrangement of THE MACHINE is showing in the following pages.
Here is the check list for protect arrangement.
2.1 PLEASE CONTROL THIS PROTECT ARRANGEMENT:
•Before working every time
•1 time a week
•After every repair
Control this list too:
•Written directions.
•Written situations.
•Written functions.
•To fixing these.
Please supply all of these controls before working the machine. When you see anything
wrong while working, please stop the machine urgently and supply the thing which is wrong.
Do not change the protecting directions at any time.

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3. SETTING UP
3.1 CARRYING AND HAULING
The following sketch must be used while the machine is transported with a crane. Any
damages occurring during transportation will not be covered by our warranty.

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3.2 OPENING THE PACKAGE
If any visible damage exists on the machine when you receive the machine immediately
inform the dealer or manufacturer. Also never forget to state the visible damage on transport
documents.
The packing material is completely safe and do not consist any environmentally dangerous
articles. However they must be kept out of reach of children as some nylon products in
packing may cause suffocation if used as a toy etc.
3.3 SETTING UP
The machine can be bolted to the ground as shown below. The bolts must be tightly
screwed for the machine not to move under strain. Also check these bolts for breaking
periodically.
•Please drill the ground about 100 mm long.
•Please dean the ground.
•Replace screws machine body to the ground carefully.
•Please check the screws in the ground at every six months.
3.4 Foundation PLAN

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3.5 ENVIRONMENT CONOITIONS.
While setting up the machine dimensions that should be taken as reference are given in the
machines working area.
To get a higher working performance and to lengthen the life time of the machine and for the
security of the environment and the replacement place take care to these:
•Keep away from, the machines that make dust and sawdust.
•Keep away from, the machines that may cause vibration.
•Should be replaced on a concrete surface against vibration.
•Under necessary it is useful to separate the placing surfaces.
3.6 Cleaning OF THE RUST COVER.
Please clean the every part in the rust cover, and use Nitro or Trichlorine-Ethylene for
cleaner.
3.7 ADJUSTMENT (SET UP)
All of machines must adjust goodly and carefully to take smooth working from machine.
Machine adjustment must make with water balance equipment.
Sensitivity: 0.04 mm/m. Adjust the machine from main screws or feed the machine
adduced sensitive and control the adjustment time after time.

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4. MACHINE DIMENSIONS
4.1 Machine Dimensions.
LENGHT
HEIGHT

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4.2 BEFORE OPERATING
Before operating be sure that this manual is thoroughly read and understood by the
personnel who is to directly operate the machine.
4.3 Lubrication
As all mechanical machines this machine is also need to be Iubricated periodically check the
Lubrication Plan for reference to lubrication points.

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5. OPERATION
Up to this point if there is anything you do not understand or do not proceed to the next
pages ask to us or your dealer about any point you did not understand.
It is a responsibility to use this machine as it directly affects your health and safety if you
misuse or abuse the machine aware or not.
If alt is okay you can proceed to the following pages and operate the machine safely.
5.1 SHEET BENDING POSITION.
The sheet bending operation consists of three parts.
•Pre-bending.
•Changing the sheet and bending the end of the sheet.
•Bending and roll bending.
Pre-bending Operation
•3th roll must be at down position.
•1st roll should be used eccentric bar; it must be at the position below.
•Sheet must be replaced on the down rolls as shown in the figure.
•Bending roll must be at up position.

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•Last bending.
•Change the sheet, and do the same things at pre-bending.

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•Bending and Cylinder bending
Start to roll the sheet and bend it since it comes as a cylinder figure as shown at the picture.

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6 LUBRICATION PLAN

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6.1 Drawing for Bending roller MBR