Scantool SC 250 AGM User manual

Manual for
SC 250 AGM
SC 250 AGS
Industrial Machinery for Deburring
with or without Exhaust System

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READ THIS MANUAL BEFORE USE

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EU Declaration of Conformity
We hereby declare that
SCANTOOL AGM-AGS 250 industrial grinding machines are manufactured in accordance with the
provisions of the European Parliament and Council Directive 2006/42 / EC of 17 May 2006
And also in accordance with:
•Low Voltage
•EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014/35 / EU of 26 February
2014
•EMC
•EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014/30 / EU of 26 February
2014
DK 9460 Brovst
Claus Nielsen,
Producent
SCANTOOL A/S
3-9, Industrivej
9460 Brovst
Denmark
Website: www.scantool-group.dk
Tel.: [phone]
Fax.: [phone]

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Table of Contents
1TRANSPORTATION AND HANDLING........................................................................................... 4
1.1 TRANSPORTATION ...................................................................................................................... 4
1.2 HANDLING ................................................................................................................................. 4
1.3 SETUP ...................................................................................................................................... 4
1.4 CONNECTION ............................................................................................................................. 4
1.5 INSPECTION BEFORE USE............................................................................................................. 4
2USER'S GUIDE.............................................................................................................................5
2.1 OPERATION ................................................................................................................................5
2.2 SAFETY RULES FOR STATIONARY MACHINE TOOLS. ............................................................................5
2.3 MAINTENANCE ............................................................................................................................8
3SPARE PARTS.............................................................................................................................9
3.1 DEBURRING MACHINE WITH BASE 250 AGM/AGS.............................................................................9
3.2 PARTS FOR AGS 250 EXHAUST SYSTEM ........................................................................................11
4TECHNICAL DATA..................................................................................................................... 12
4.1 TECHNICAL SPECIFICATIONS ....................................................................................................... 12
4.2 CIRCUIT DIAGRAMS .................................................................................................................... 13
5WARRANTY............................................................................................................................... 15

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1Transportation and Handling
1.1 Transportation
The machine is delivered mounted on a pallet and wrapped in protective packaging.
1.2 Handling
The machine can easily be transported in the packaging in which it is delivered. If the machine rests on a
base, make sure that the base is securely bolted to the transport pallet.
1.3 Setup
Set up the machine on a solid, level surface. Fasten the
machine to the floor or to the workshop bench by using the four holes used for fastening the industrial
machine to the pallet.
1.4 Connection
Connect the machine only to the electrical voltage stated on the rating plate. Connect the machine as
displayed on the circuit diagram (see Section 5.3). The electrical connection must be performed by an
authorised fitter. In this connection, check that the motor has the correct direction of rotation (see the
arrow on the shielding).
1.5 Inspection before Use
The machine must be off during the inspection.
Check that the door of the deburring shielding is closed and securely fastened before use. The door must
be securely fastened with screws when the machine is in operation and may only be opened when the steel
brush is replaced. The steel brush must rotate freely; however, without being loose.
Make sure that the grinder is so aligned that it maintains 2 mm from the steel brush.
Make sure that the eye shield is clean and placed correctly and that the spark box is adjusted to approx. 5
mm from the steel brush and is properly fastened.
The first time the machine is started, it should run at max. speed for approx. 5 minutes before use. Make
sure that you keep a safe distance from the machine in the meantime.

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2User's Guide
2.1 Operation
After it is connected and set up as above, the machine is ready for use.
When using the deburring machine, the operator and everyone in the vicinity of the machine should wear
safety goggles as the machine could throw workpieces and threads from the steel brush.
Guide the workpiece steadily towards the steel brush without hard, jerk-like thrusts or strokes. Always
apply a light, steady pressure to prevent ruining the steel brush and overload the motor.
Let the machine run the max. number of turns before deburring. Always try to debur at as high a speed as
possible. If possible, fasten the workpiece with tongs or a clamp; this is more secure than holding the
workpiece in your hands.
Do not stop the rotation of the steel brush by pressing a workpiece against it; always allow the steel brush
to rotate freely until it stops by itself. It is important to have good light.
2.2 Safety rules for stationary machine tools.
Follow these rules to achieve the best result and best use of your new machine.
A good workman must always
respect the tools he works
with. He knows that they
represent a continuously
improved design. He also
knows that incorrect use of
the machine is dangerous.
This is the theme in a new
safety program about use of
machine tools. The safety
rules are based on an approved practice in the
industry and in the workshop.
1. Know your tool.
Read the
instructions
thoroughly.
Get to know its
use and limits
as well as the
specific potential
hazards in
connection with
this tool.
2. Keep the safety shields in place and in proper
condition.
3. There must always be grounding to all machine
tools, which are equipped with a power socket. If
you use an adapter
for a 2-pronged
plug, the adaptor
must always be
connected to a
grounder.
Never remove the
third prong.

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4. Remove adaptor
keys and screws.
Make it a habit of
checking that these are
removed before the
machine is switched
on.
5. Keep the
workbench clean. A
mess can lead to
accidents.
6. Avoid hazardous
working environments.
Never use
machine tools in damp or
wet areas and never
expose them to rain.
Ensure good working
light.
7. Keep children
away. All visitors
ought to keep a good
distance from the
working area.
8. Child-proof the
working area by
using padlocks,
main switches or by
removing the
starting keys.
9. Do not overload the machine. Using the
machine in the way it
was designed is the
better and safer way
to do the job.
10. Use the
correct tools. Do
not force the
tool or unit to do
something it
was not
designed for.
11. Wear proper clothing. Do not wear loose
clothing, gloves, ties,
rings, necklaces or
other jewellery which
can get caught in the
moving parts. Non-
skid footwear is
recommended. Wear
head protection.
12. Always use safety
goggles and possibly ear
defenders. Always use a
face or dust mask when
doing a job that
generates dust. Normal
glasses only act as glass.
Glass does NOT provide
eye protection.
13. Work safely. Use
clamps or vices to hold
the material. This is
safer than using your
own hands and allows
you to operate the
machine with both
hands.

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14. Be
familiar
with your
range.
Maintain a
good
footing and
balance at
all times.
15. Maintain the tool
carefully. The best and
safest results are
achieved by keeping the
tool sharpened and clean.
Follow the instructions for
lubrication and
replacement of parts.
16. Reduce the risk of
unintended start of the
machine. Make sure that the
switch is turned off before
connecting to the power
supply.
17. Disconnect power to
the tool before service
and when you replace
parts, for example,
sanding discs, polishing
discs, blades, mills and
the like.
18. Use recommended spare parts. See
recommended spare parts in the user manual.
Using unapproved spare parts can result in
injuries.

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2.3 Maintenance
Keep the machine dry and make sure that the steel brush does not get wet of vapours or rain.
We recommend that the steel brush be replaced when its wear exceeds 25%. A skew brush leads to
vibrations that over time ruin the machine bearings. Damaged grinder, eye shield and other shielding
should be replaced to prevent personal injuries.
An uneven grinding wheel causes vibration which with time will damage the bearings in the machine.
Damaged tool rests, eye shields and covers must be replaced to avoid personal damage
To replace the steel brush, dismantle the spark box and open the shield's door by unscrewing the bolt.
Unscrew the steel set bolt (pos 18 on the spare parts drawings), then remove the outer flange and the steel
brush. Make sure that the new steel brush does not exceed the dimensions stated on the machine's rating
plate. It is important that the hole dimensions be correct.
Fit the new steel brush between the two flanges, screw on the steel set bolt and tighten. Tighten the screw
as much as to ensure that the steel brush is securely fastened. Do not over-tighten.

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3Spare Parts
3.1 Deburring Machine with Base 250 AGM/AGS
Figure 3.1.1 Spare parts drawing SC 250 AGM

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Pos. no.
Designation
Identification No.
1
Scantool Base 2500 AGM
0110196
2
Eye shield for PSD5 kpl
1311964
3
Grinder holder
0150248
4
Grinder
0150257
5
Spark arrester
0150252
6
Deburring shield raw
0150263
7
Installation plate
0150253
8
Motor 2.2 kW
20600631
9
Fan blade
20600632
10
Fan cover
20600633
11
Steel brush 250x40x24
1531420
12
Grinding wheel flange, ext. 76x20x6
1105183
13
Distance piece for BEG
1055776
14
Hex bolt M6x20 UH
4345678
15
Hex bolt M6x12
0120621
16
Finger screw M5x10mm
0296371
17
Star knob M8 Ø40 DIN 6336
1443593
18
Steel set bolt M8x20
0233020
19
Nut M10
5438761
20
Set screw 6kt hole 45 H M8x12
0105026
21
Spring washer 10 mm
0132306
22
Spring washer 8 mm
0132594
23
Washer Ø40xØ8x2
6540984
24
Washer 8mm
5437850
25
Washer 10mm
0101491
26
Emergency stop
0233899
27
DISA M1630 BR 6,3 T2U
0188815
Figure 3.1.2 Spare parts list for SC 250 AGM

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3.2 Parts for AGS 250 Exhaust System
This section comprises a list of parts for the VFCB 121 exhaust unit (item no. 1022350) that is an integral
part of AGS.
Figure 3.2.1 Spare parts drawing SC 121 AGM

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Pos. no.
Designation
Identification
No.
12
Washer 8mm
5437850
46
Motor MO71 VFCB 121
1043064
47
Spring 5x5x14
0100609
48
Flange
0300310
52
Base for VFCB holder
2006726
53
Machine screw M4x16 w/ pan
head
2006480
54
Fan housing, int.
0781258
55
Hex bolt M5x16
0120626
56
Spring washer 5mm
0737666
57
Washer 5mm
0233030
58
Fan wheel VFCB, alu
0995703
59
Fan housing, ext.
0785636
60
Spring washer 6mm
1323060
61
Hex bolt M5x10
0120628
62
Washer 120x9
2006728
63
Exhaust socket
1444190
65
Hex bolt M5x10
0120628
66
Collar band 58/75
0233058
67
Suction hose
7891012
68
Dust bag
0811793
69
250 AGM installation place
-
Figure 3.1.1 Spare parts VFCB 121
4Technical Data
4.1 Technical Specifications
Model
AGM 250
AGS 250
Motor output in W
2200
2200
Rpm
2800
2800
Steel brush
250x40x24
250x40x24
IP class
54
54
Class
F
F
Amp
8.7/5.0
8.7/5.0
Cos 
0.81
0.81
Weight
24
30
The noise level for these machines is measured at 76 dB(A) according to the measuring instructions in the
Danish Working Environment Authority's Executive Order no. 561 on the Design of Technical Equipment.

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4.2 Circuit Diagrams
The motor of a Scantool AGM 250/AGS 250 industrial machine can be connected for both 3 x 400/440 V,
50/60 Hz and 3 x 230 V, 50 / 60 Hz cycles. See the circuit diagrams below. The circuit diagram for a DISA
switch is available at the bottom.
Figure 4.2.1 Circuit diagram for motor with 3 x 400/440 V, 50/60 Hz
Figure 4.2.2 Circuit diagram for motor with 3 x 230 V 50/60 Hz

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Figure 4.2.3 Circuit diagram for DISA switch w/ emergency stop

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5Warranty
If this machine becomes defective due to defective materials or manufacturing within 2 years of the date
of purchase, we will guarantee its repair or replacement provided that:
1. The product is returned in whole to one of our service departments or official service
agents.
2. The product has not been abused or used incorrectly.
3. Repairs have not been attempted by other persons than our own service staff or the staff
of our official service agents.
4. Proof of the purchase date is attached when the machine is sent for repair.
5. Wearing parts do not fall within the scope of the warranty.
SCANTOOL A/S offers you five years guarantee on the electrical motor if the motor becomes defective
or even burns-out within the first 5 years from date of invoice.