Scell-it E-500RA User manual

PNEUMATIC BLIND
RIVETSETTINGTOOL
E-500RA
USER MANUAL
FR
IT
EN
GAMME PREMIUM
Ø2.4mm - Ø5.0mm
ALUMINIUM - STEEL - STAINLESS STEEL

2 • E-500RA - User Manual
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ENGLISH
READ THIS MANUAL CAREFULLY BEFORE USING THE TOOL !
It is IMPORTANT to follow the safety instructions for adequate
protection against injuries.
GENERAL SAFETY INSTRUCTIONS AND PRINCIPLES
• The tool must not be used for other
purposes than those for which it was
designed and in a different manner
than that recommended by the
manufacturer.
•Any alterations of the tool, its
accessories or spare parts remain in
sole responsibility of the customer.
•The tool must be kept in top
condition and regularly tested for
damage and proper operation.
The tool must be repaired only by an
authorized technician or by a person
trained by the manufacturer or
supplier. Should you have any
•demand for training, please contact
your sales agent.
•The tool must always be operated in
accordance with respective sanitary
and safety regulations.
•All queries regarding proper and
safe operation of the tool should be
addressed to your sales agent.
•Safety principles that must be
adhered to in connection with
operation of this tool must be known
to all workers who operate the tool.
•When handling the tool take extra
care to avoid unwanted activation
and possible injury.
•The tool must be during any kind
of maintenance or repair (does not
apply to replacing nose-pieces and
emptying the mandrel container)
disconnected from the source of
compressed air.
•Before operating the tool always take
up firm posture and steady position.
•It is necessary to prevent break-away
shanks endangering safe operation
of the tool.
•Never aim with the tool at another
person.
•Always check that the vent holes are
not blocked or covered and that the
supply hose are in good condition.
•Working pressure must not exceed
0.7 MPa.
•Oxygen or other flammable gasses
from pressure cylinders must not
serve as a driving agent.
•When operating the tool it is
recommended to use safety glasses
and utility gloves.
•If the continuous cycle of riveting
exceeds 8 hours per day, it is
recommended that the operators use
ear protectors.
•When working with the tool the
operator must not have loose parts
of wear as e.g. a tie, long hair,
jewellery etc. to avoid getting caught
by the tool.
•Same safety instructions apply for
persons standing close to the tool.
•Avoid unnecessary contact with the
hydraulic fluid to prevent possible
allergy reaction of the skin.
•The tool is equipped with permanent
magnet, the magnetic pole may
influence electronic and even
some mechanic machines. So it
is necessary to warn about the
possibility of the influence on the
operation of electronic implants (e.g.
pacemakers, insulin pumps etc.) with
potential fatal effect for the users
of these implants. The magnetic
pole may also damage information
on magnetic appliances (audio and
video cassettes, diskettes, credit
cards etc.) and it can destroy the
forever. While using (and storing) the
tool, please, keep distance with these
sensitive appliances, in this case 0.5
m is considered as the save distance.
•The tool is not designed for outdoor
and explosive environment.
•After the service life, discard the tool
according to the Disposal Act no.
185/01 Coll.
WARNING

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DESCRIPTION OF THE TOOL
1. BASIC CHARACTERISTICS
2. TOOL OPERATION
Lenght: 272 mm
Height: 264 mm
Width (over the angle valve) : 99 mm
Weight: 1,25 kg
Stroke: 17 mm
Stroke force at 0.6 MPa: 7.3 kN
Air consumption: 1.5 L / stroke
Working pressure: 5 to 7 bars
Front nozzle diameter: 22.5 mm
Front nozzle length: 64 mm
Capacity:
Occasional use or small seriesIntensive use
Description of the tool:
1 - Nose-piece
2 - Mandrel tube
3 - Trigger
4 - Revolvable air supply
5 - Mandrel container
6 - Ring relief
7 - Unscrewing button
Replacement of nose-pieces:
Connect the tool to the source of compressed air, depress the
trigger and screw out the nose-piece /figure 1 - pos. 1/ with a
spanner no. 12. Screw on a new nose-piece /ace.te the chart/
and tighten it.
Now you can release the trigger of the tool.
Recommended numbers of nose-pieces with respect to rivet
diameters (does not apply for all types of rivets).
FIG.1
The manufacturer equipped the tool with an nose-piece /fig. 1 - pos.1/ for a rivet Ø4.8-5.0.
Riveting with blind rivets of different diameters (further on referred to as BR) requires use of
appropriate nose-pieces /figure 1 - pos. 1/ that are located in the accessories casing of the
tool.
Ø RIVET 2.4 3.0 3.2 4.0 4.8 5.0
ALUMINIUM
STEEL
STAINLESS
STEEL
Ø Rivet Marking of nose-piece
4.8 - 5.0 nose-piece no. 5
4.0 nose-piece no. 4
3.0 - 3.2 nose-piece no. 3
2.4 nose-piece no. 2.4
The tool is equipped with revolving air supply /fig. 1 - pos.4/ which enables manipulation with air
supply before as well as during tool operation, air hose does not obstruct riveting in any position.
The tool is equipped with a trigger /fig.1 - pos.3/. Released trigger enables pushing a rivet into the
tool (the tool is ready for riveting), depressing the trigger shall fix the rivet.

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1. Mounting the mandrel container:
Push the mandrel container /fig.1 - pos.5/ into the ring relief /fig.1 - pos.6/ end-to-end, thus
you depress the arrestment element, and turn to position 1 or 2. The mandrel container shall
thus be in place. Suction shall initiate in position 2. It is possible to fix up relative positon of the
mandrel container /fig.1-pos.5/ and the ring /fig.1-pos.6/ so that the outcoming compressed air
comes out in a suitable direction (e.g. away from the operator of the tool)
2. Removing the mandrel container:
Turn the mandrel container end-to-end to position o and pull it out fig.1/1A of the ring relief.
The suction shall thus switch off
The tool is equipped with a multifunctional mandrel container /fig.1 - pos.5/ which has the
following three positions (see fig.1/1A):
• Position 0 - mandrel container removed
• Position 1 - mandrel container mounted, suction is switched off
• Position 2 - mandrel container mounted, suction is switched on
1. with the mandrel container removed in position 0: Suction switches off by turning and
removing the mandrel container /fig.1 - pos.5/. Insert BR into the riveting tool through the
nose-piece hole. Depress the trigger to move the jaws offward the BR head. The movement
ends when reaching max. stroke, correct BR with respect for material gauge shall tear off the
shank (riveting) for one stroke of the tool. Releasing the trigger shall return the jaws to initial
position and released torn-off shank can be removed from the nose-piece by tilting the tool.
/fig.1 - pos.1/
2. with the mandrel container mounted in position 1: Mounting and turning the mandrel
container /fig.1 - pos.5/ to position 1 shall arrest it. Insert BR into the riveting tool through
the nose-piece hole. Depress the trigger to move the jaws offward the BR head. The
movement ends when reaching max. stroke, correct BR with respect for material gauge shall
tear off the shank (riveting) for one stroke of the tool. Releasing the trigger shall return the
jaws to initial position and the released torn-off shank can be transported into the mandrel
container by tilting the tool /fig.l - pos.5/.
3. with the mandrel container mounted in position 2: Suction switches on by turning the
mandrel container /fig.1 - pos.5/ to position 2. In this position the suction holds BR in the
nose-piece /fig.1 - pos. 1/ which enables riveting in any position without danger of BR falling
out of the nose-piece of the tool. Depressing the trigger shall perform riveting. Releasing the
trigger shall transport the shank into the mandrel container. If the mandrel container is full
with shank to appx. 70%, it is necessary to remove and empty it in a specified manner (e.g.
to a prepared container). Overfill of the mandrel container may result in failure of the riveting
tool.
The tool can be operated in the two following manners:
FIG.1/1BFIG.1/1A

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TOOL MAINTENANCE
During maintenance the tool must be disconnected from the source of compressed air.
1. DAILY MAINTENANCE
Daily, before starting work, apply several drops of lubricating oil (we recommend hydraulic
oil grade HLP ISO VG 32) into the air inlet of the tool, on condition there is no lubricating
device connected in the air distribution. If the tool is in continuous operation, it is necessary to
disconnect the air hose from the main air supply and lubricate the tool every 2 or 3 hours.
Check the tool for air leakage, if necessary replace damaged hoses and clasps.
If the pressure regulator is not equipped with a filter, blow through the air hose before its
connection to the tool in order to get rid of impurities and water. If the pressure regulator has a
filter, dry it out.
Check whether the fixed nose-piece corresponds to the BR diameter and that all screw threads
and joints are tightened properly.
Check whether the air outlets are really empty. If it is not so, it is necessary to remove the
damaged part, clean the hole or replace the damaged part with a new one, see paragraph 2
weekly maintenance.
2. WEEKLY MAINTENANCE
Cleaning of the tool and replacement of worn or non-functional parts.
Disassembly:
Disconnect the tool from the source of compressed air, unscrew the adjustable front nozzle /fig.2
- pos.2/ by means of a spanner no. 23, set the spanner no.15 onto the clamping sleeve /fig.2 -
pos.3/, set the spanner no. 17 on the backnut /fig.2 - pos.9/ and loosen. Unscrew the clamping
sleeve, replace the jaws /fig.2 - pos.4/ and jaw pusher /fig.2 - pos.5/. Then screw the clamping
sleeve back on and shift out the suction pipe /fig.2 - pos.7/ by means of short connection of the
tool to compressed air. The suction pipe can be removed after disconnection of compressed air
and unscrewing the clamping sleeve. Ali used threads are righthanded. Clean the dismounted
parts thoroughly and check them visually, especially the following:
1. Jaws /fig.2 - pos.4/ - if worn or damaged, replace it, if dirty, clean it with a wire brush.
2. Nose-piece, jaw pusher /fig.2 - pos.1,5/ - for wear of functional surfaces of the taper.
3. Completed tube /fig.2 - pos.7/ - blow air through, if not clear (congested with shanks of BR), replace it.
4. «O» ring/ fig.2 - pos.6/ - if damaged, replace it with a new one.
5. Adjustable front nozzle / fig.2 - pos.2/ - check for damage of the internai surface (Ø20).
6. Scraper ring /fig.2 - pos.8/ - if damaged or worn, replace it with a new one.
7. Mandrel container /fig.2 - pos.10/ - if the mandrel container or its bottom are worn or damaged, replace
them with new ones, otherwise there is danger of the torn-off shank popping out.
FIG.2

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STORAGE
COMPLETE TOOL EQUIPMENT
The pneumatic-hydraulic tool embedded in a shipping container must be stored in
environment with relative humidity to 70% and temperature ranging from +5°C to +40°C,
without aggressive evaporation of salts, acids and caustics.
3. GENERAL MAINTENANCE
General maintenance should be performed after about 500 000
strokes or once every three years. The whole tool must be completelly disassembled and all seals
and worn parts must be replaced. This repair may be carried out by an authorized technician only
or a person trained by the manufacturer or supplier.
Replaceable nose-pieces located in a plastic reservoir (Ø3.0/3.2, 4.0 and 4.8/5.0), jaws set,
Operations manual.
We recommend the customer to check completeness according the the above stated list (2.
LIST OF QUICKLY EXPENDABLE PARTS).
SPARE PARTS
1. ORDERING
Order the spare parts exlusively from the manufacturer or from your sales agents.
The order must contain:
a) tool serial number
b) number of ordered part
c) number of pieces
d) name of your company and precise address
e) your tax identification number and identification number
2. LIST OF QUICKLY EXPENDABLE PARTS
Assembly:
Mount the parts (see par. disassembly) in a reverse order. On the
outer surface of the jaws /fig.2 - pos.4/ apply a drop of lubricating
oil ( we recommend hydraulic oil grade HLP ISO VG 32), apply
thin layer of plastic lubricant MOGUL LV 2-3 to the suction
pipe and «O» ring /fig.2 - pos.7,6/. Basic set-up of the jaws is
performed as in fig. no. 3.
FIG.3
Designation Reference
Nose-piece 2.4 D-06400124
Nose-piece 3.2 E-NEZ-RA-32
Nose-piece 4 E-NEZ-RA-40
Nose-piece 5 E-NEZ-RA-50
Clamping sleeve D-1100103
Jaws E-MORS-RA
Conduit suction complete S-1100500
Front nozzle D-1100600
Scraper ring D-1100300
Nut HP D-1100400
Mandrel container S-1201402
Jaw pusher E-POUSS-500-RA

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OPERATIONS AND WARRANTY CONDITIONS
Operation data: For reliable and safe function of the tool it is necessary to adhere to instructions
and principles stated above. Immediately before the tool there must be a regulation valve set to
maximum outlet pressure of 0.7 MPa, air filter and lubrication in the circuit of compressed air.
Final level of exposure to noise standardized for regular working day of 8 hours is LAeq,T = 81
dB(A), against which during continuous and long-term operation it is recommended to use ear
protectors. Average total weighted level of vibration acceleration is Lahv,T = 120.3 dB re 10-6 ms-2.
Average total weighted effective value of vibration acceleration is ahv,T = 1.039 m.s-2 .
The trigger enables safe control of the tool with a force max. 10 N < 50 N without releasing the
grip-handle according to the health regulation.
For the warranty period the customer must not perform any alterations other than
those permitted by the manufacturer. Other nondetachable
parts are secured with paint. In case of neglecting this protection the
manufacturer shall not admit possible warranty repairs. To admit warranty repair
the customer must submit confirmed warranty certificate of the tool, Certificate of
quality and completeness or proof of purchase. The warranty period is 12 months
from the day of purchase confirmed in the Warranty certificate if the purchase
contract does not state otherwise.
1. OPERATION CONDITIONS
2. WARRANTY CONDITION
QUALITY CERTIFICATE OF E-500RA TOOL
The provisions of the Product Technical Specifications Act 22/97 Coll. including the respective
Decree of the Goverment specifying individual products criteria apply to the hydraulic/ air- operated
riveting tongs. Under this Act, the product was tested by the accredited testing laboratory for the
hand-operated tools of State Testing Laboratory No. 214 WUÛ Ostrava-Radvanice. When testing the
product pursuant to Governmental Instruction No.24/2003 Coll. Coincident with direction EU 98/37/
EC, CSN EN 792 - 1 and the connected paragraphs of Decree No.48/82 Coll. issued by the CÛBP,
the laboratory has found out that the product meets the abovementioned regirements.
The producer declares the meeting of the legal obligations including the determined quality of the
product by the written DECLARATION OF CONFORMITY attached to each dispatched shipment.
Warranty is valid provided that the following:
- «GENERAL SAFETY INSTRUCTIONS AND PRINCIPLES» p.2
- «2. TOOL OPERATION» p.3
- «1. DAILY MAINTENANCE» p.5
- «2. WEEKLY MAINTENANCE» p.5
- «STORAGE» p.6
- «OPERATIONS AND WARRANTY CONDITIONS» p.7
The warranty does not apply to quickly expendable parts (see paragraph «2. LIST OF QUICKLY
EXPENDABLE PARTS» p.6).
For reliable function of the tool
we recommend to use treated
compressed air.
Treated compressed air means
compressed atmospheric air
bare of solid particles and water,
reduced to required pressure and
lubricated with anti-corrosive oil.

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FRANÇAIS
CONSIGNES GÉNÉRALES DE SÉCURITÉ ET PRINCIPES
•Ne pas utiliser l‘outil pour d‘autres
utilisations que celle qui est prévue.
•L‘outil doit être utilisé en respectant
le mode d’emploi indiqué par le
fabricant.
•Aucune modification quelle qu‘elle
soit ne doit être effectuée sur l‘outil
ou ses accessoires.
•L‘outil doit être entretenu
régulièrement conformément aux
consignes de nettoyage et d’entretien
afin d’éviter tout problème de
détérioration ou de fonctionnement.
Les réparations ne doivent être faites
que par un personnel qualifié ou par
des personnes spécialement formées
chez le fabricant ou son représentant.
•Toujours utiliser cet outil en
respectant les consignes générales
de sécurité.
•Pour toute question concernant
l‘utilisation de l‘outil et la sécurité
du fonctionnement, consulter un
représentant du fabricant.
•Les règles et consignes de sécurité
lors de l‘utilisation de cet outil
doivent être parfaitement connues de
l‘utilisateur.
•Pendant l’utilisation éviter les
manœuvres imprévues pour
supprimer les risques d‘accident.
•Avant toute opération d‘entretien ou
de maintenance (ne concerne pas le
remplacement de l‘embout), couper
l‘alimentation en air comprimé de la
sertisseuse.
•Assurez-vous d’une position stable
avant l’utilisation.
•Prenez garde lors de la cassure de
la tige du rivet pour ne pas mettre en
cause la sécurité du fonctionnement.
•Ne jamais diriger l‘outil contre soi ou
contre des tiers.
•S‘assurer que les orifices de
ventilation restent dégagés et que
les conduites souples d‘arrivée d‘air
soient toujours en bon état.
•Une pression de 0,7 MPa ne doit pas
être dépassée.
•Ne pas utiliser d‘oxygène ou d‘autres
gaz inflammables (bouteilles de gaz
comprimé par exemple) comme
fluide à la place de l‘air.
•Le port de lunettes et de gants de
sécurité est obligatoire.
•Porter une protection auditive si
l‘outil est utilisé plus de 8 heures par
jour en continu.
•Porter une tenue adéquate : cravates,
cheveux longs, bijoux, etc. pourraient
se prendre dans l‘outil.
•Ces consignes s‘appliquent aussi aux
personnes se trouvant à proximité
de l‘outil.
•Éviter tout contact inutile avec
le fluide hydraulique : risque de
réactions allergiques.
•L’outil étant équipé d’aimants, le
pôle magnétique peut dérégler
certaines machines électroniques
et même mécaniques. Il existe donc
une possibilité d’influence de l’outil
sur le fonctionnement d’implants
électroniques (ex : pacemaker,
pompe à insuline etc.) avec des
conséquences fatales pour les
utilisateurs de ces implants. Le pôle
magnétique peut aussi endommager
des informations contenues dans des
appareils magnétiques (cassettes
audio et vidéo, disquettes, cartes de
crédit etc.) et également les détruire
définitivement. Lors de l’utilisation de
l’outil ainsi que durant son stockage,
veillez à garder une distance avec
ces appareils sensibles. 0.5m est la
distance de sécurité à respecter.
•Ne pas utiliser cet outil dans des lieux
à risque d’explosion ou en extérieur.
•Lorsque l’outil ne sera plus utilisable,
recycler le conformément à la
législation en vigueur. (n°185/01)
CE MANUEL D’UTILISATION DOIT ÊTRE LU ATTENTIVEMENT
AVANT TOUTE UTILISATION DE LA MACHINE !
Il est IMPORTANT de suivre les instructions de sécurité pour une bonne
utilisation de la machine sans prise de risque :
ATTENTION

E-500RA - Manuel d’utilisation • 9
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Usage occasionnel ou petites sériesUsage intensif
DESCRIPTION DE L’OUTIL
1. SPÉCIFICATIONS TECHNIQUES
2. UTILISATION DE LA RIVETEUSE
Longueur : 272 mm
Hauteur : 264 mm
Largeur (avec la valve coudée) : 99 mm
Poids : 1,25 kg
Course : 17 mm
Force de traction à 6 bars : 7,3 kN
Consommation d‘air : 1,5 L / cycle
Pression : 5 to 7 bars
Logement embout (diamètre) : 22,5 mm
Logement embout (longueur) : 64 mm
Capacité d’usage :
Description de la riveteuse :
1 - Embout
2 - Tige
3 - Gâchette
4 - Alimentation d’air amovible
5 - Bol collecteur
6 - Logement annulaire du bol collecteur
7 - Couvercle en silicone du bol collecteur
Changement d‘embout :
Raccorder la riveteuse à l‘air comprimé, appuyer sur la gâchette et dévisser l‘embout avec une
clé de 12 (figure 1 – repère 1).
Visser le nouvel embout (voir le tableau) et revisser. Relâcher
ensuite la gâchette.
Numéros d‘embout recommandés en fonction du diamètre
des rivets (ne s‘applique pas pour tous les types de rivet).
FIGURE 1
La riveteuse est montée au départ usine avec un embout (figure 1 – repère 1) pour des rivets
de Ø4,8-5,0.
Des rivets aveugles de diamètre différent (dénommé RA par la suite) nécessitent l‘utilisation
d‘un embout de pose approprié (figure 1 – repère 1) que vous trouverez dans le coffret
d‘accessoires de la riveteuse.
Ø RIVET 2,4 3,0 3,2 4,0 4,8 5,0
ALUMINIUM
ACIER
INOX
Ø Rivet Marquage embout
4,8 - 5,0 embout no. 5
4,0 embout no. 4
3,0 - 3,2 embout no. 3
2,4 embout no. 2.4
L‘outil est équipé d‘un dispositif tournant d‘admission d‘air de type “révolver“ (figure 1 – repère 4),
permettant le réglage en position de la conduite souple d‘air avant et pendant les opérations. La
conduite souple d‘air ne gêne jamais l‘opération de rivetage quelle que soit sa position.
L‘outil est pourvu d‘une gâchette (figure 1 – repère 3). Relâcher cette gâchette pour engager un rivet
dans l‘outil (l‘outil est alors prêt pour la pose du rivet). Actionner la gâchette pour insérer le rivet.

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1. Montage du bol collecteur :
Pousser le bol collecteur (figure 1 – repère 5) jusqu‘à la butée dans le logement annulaire
(figure 1 – repère 6) pour faire pression sur le verrou de blocage et tourner le collecteur dans
la position 1 ou 2. Le bol collecteur est maintenant en place. L‘aspiration doit commencer en
position 2.
la position du couvercle en silicone du bol collecteur peut être modifiée de façon à orienter ou
éloigner le jet d‘air de l‘opérateur. (Figure 1/1)
2. Retirer le bol collecteur :
Tourner le bol collecteur sur la position 0 pour le retirer de son logement (figure 1/1).
L‘aspiration s‘arrête automatiquement.
L‘outil est pourvu d‘un bol collecteur multifonctionnel (figure 1 – repère 5), à trois positions (voir
figure 1/1A) :
• Position 0 – Le bol collecteur est enlevé
• Position 1 – avec bol collecteur, sans aspiration
• Position 2 – avec bol collecteur, avec aspiration
1. Sans le bol collecteur (position 0) : La fonction d’aspiration est inactive lorsque le bol
collecteur est retiré (figure 1 – repère 5). Placer le rivet aveugle dans l‘embout de la
riveteuse. Pour cela, presser la gâchette afin d’éloigner les mâchoires de serrage de la tête
du rivet. Le mouvement s‘arrête à la course maximale. Si un rivet adapté a été posé dans
l‘embout, le clou du rivet (après le rivetage) sera coupé. Relâcher la gâchette pour permettre
aux mâchoires de serrage de revenir à la position initiale. Le clou de rivet peut être sorti de
l‘embout en basculant la riveteuse (figure 1 – repère 1).
2. Avec bol collecteur (position 1) : Monter et tourner le bol collecteur (figure 1 – repère 5) en
position 1 pour le verrouiller. Poser le rivet aveugle dans l‘embout de la riveteuse. Actionner
la gâchette pour éloigner les mâchoires de serrage de la tête du rivet. Le mouvement s‘arrête
à la course maximale. Si un rivet adapté a été posé dans l‘embout, le clou de rivet (après
le rivetage) sera coupé. Relâcher la gâchette pour permettre aux mâchoires de serrage de
revenir à la position initiale. Le clou du rivet sera évacué dans le bol collecteur en inclinant la
riveteuse (figure 1 – repère 5).
3. Avec bol collecteur (position 2) : Tourner le bol collecteur (figure 1 – repère 5) sur la
position 2 pour mettre en marche l‘aspiration. Dans cette position l‘aspiration maintient le
rivet dans l‘embout (figure 1 – repère 1), ce qui permet de travailler dans n‘importe quelle
position sans risque de perte du rivet. Appuyer sur la gâchette pour riveter. En relâchant
la gâchette, le clou de rivet sera aspiré dans le bol collecteur. Vider le collecteur quand il
atteint un taux de remplissage d’environ 70%. Un bol collecteur trop rempli peut entraîner un
dysfonctionnement de la riveteuse.
Deux manières de se servir de l’outil :
FIGURE.1/1A FIGURE.1/1B