Schebler eVent Operation and maintenance manual

1
I
INSTALLATION
INSTRUCTIONS
OPERATION
AND MAINTENANCE M
ANUAL
Models eVent, eVent Plus, eVent
Plus2 and eVent SW
(Condensing Boiler
Systems)
A MAJOR CAUSE OF VENT RELATED FIRES IS FAILURE TO
MAINTAIN REQUIRED CLEARANCES (AIR SPACES) TO
COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE
THAT THIS VENT BE INSTALLED ONLY IN ACCORDANCE WITH
THESE INSTRUCTIONS.
IMPORTANT: DO NOT INSTALL VENTING
SYSTEM WITHOUT F
I
RST READING THESE
INS
T
RUCTIONS.
USC

2
TABLE OF CONTENTS
General 2
ULListingUSAandCanada 3
VentingApplications 3
VentingEnvironment 3
PartIdentification 3
ClearancesandEnclosures 3&4
Termination Height Requirements 4
ClearancetoCombustibles 4
Horizontal Support & Vertical Guide Limits 8
VerticalSupportLimits 10
Individual Part Installation 5
Basic Pipe and Fitting Assembly for models eVent, eVent SW, eVentPlus & eVentPlus2 5
VariableStraight(VS) 6
WallTermination(WT) 7
Elbows (30L, 45L and 90L) 7
DrainTeeCap(DTC) 7
45DegreeLateralTee(45LT) 7
90DegreeWye(90Y) 7
90DegreeTee(90T) 8
FullAngleRing(FR) 8
Hanger(HG) 8
WallSupport(WS) 8
WallGuide(WG) 9
FloorRoofGuide(FRG) 9
SupportPlate(SP) 10
InsulatedThimble(IT) 10
RainCap(CC) 10
Flashing(FL) 11
RainCollar(RC) 11
EndCap(EC) 11
TopSection(TS) 11
ExitCone(EXC) 11
HorizontalTermination(HT) 11
GuySection(GS) 12
Operating Precautions 13
Maintenance 13
GENERAL
Theseinstructionscoverinstallationrequirementsforthe
Scheblerlistedsingleanddoublewallspecialstainlesssteel
ventingsystems:eVent,eVent,eVentSW,eVentPLUSand
eVentPLUS2.ScheblermodelseVent,eVentPLUSand
eVentPLUS2mustbeinstalledinaccordancewithlocal
buildingcodeandaswellasnationalcodes.
Examineallcomponentsforpossibledamagepriorto
installation.ContactyourlocalScheblerdistributorwithany
questions.
Properjointconstructionisessentialforasafeinstallation.
Followtheseinstructionsexactlyaswritten.
Theventingsystemmustbefreetoexpandandcontract.This
ventingsystemmustbesupportedinaccordancewiththese
instructions.
Checkforproperjointconstructionwhenjoiningpipetofittings.
Checkforunrestrictedventmovementthrough,walls,ceiling,
androofpenetrations.
Differentmanufacturershavedifferentjointsystemsand
adhesives.Donotmixpipe,fittingsorjoiningmethodsfrom
differentmanufacturers.

3
ULLISTING
AllScheblereVentseriesModelsarelistedtoUL1738and
ULC5636‐95forinstallationsmanufacturedinevenandodd
diameters.
TheScheblerModelseVent,eVentSW,eVentPLUS,and
eVentPLUS2maybeutilizedinthesamesystem.Proper
installationmethodsmustbefollowedascalledforinthese
instructions.
Theventingsystemshallterminateinaccordancewiththe
requirementsofCAN/CGA‐b149.1,NaturalGasInstallation
code,orCAN/CGA‐B149.2PropaneInstallationcode.
RefertoTheScheblerCompanyVentingSystemcatalogfor
thedescriptionofallnecessaryparts.
VENTINGAPPLICATIONS
ModeleVentSWisasinglewallventingsystemwhileeVent,
eVentPLUSandeVentPLUS2aredoublewallspecialstainless
steelventingsystemsforgasfiredapplianceslistedas
CategoryII,III,&IVwithamaximumfluegastemperatureof
550°F,and40"W.C.positivepressure.Gasvent‐BH,Class
I/ClassII‐245°C.ModelseVent,eVentPLUSand
eVentPLUS2arealsosuitableforotherapplicationsthatcall
foranAL29‐4Cvent.
ModelseVent,eVentSW,eVentPLUSandeVentPLUS2areto
beinstalledasacompletesystemconnectingthe
appliance(s)totheoutdoors,whileoperatingunderpositive
forceddraft,negativeinduceddraft,orneutralgravityflow
internalpressureconditionsusingonlyScheblermodels
eVent,eVentPLUSandeVentPLUS2ventparts.Noventpart
fromanothermanufacturershouldeverbemixedwith
modelseVent,eVentSW,eVentPLUSandeVentPLUS2.
Ifadrainfittingisrequiredbytheappliancemanufacturer,it
mustbelocatedasclosetotheflueoutletaspossible.
MultiplecategoryII,III&IVappliancesmaynotbecommon
ventedunlessapprovedbythemanufacturers.Donotmix
naturaldraftandforceddraftappliancestogether.
Ventingsystemsaretobesizedinaccordancewiththe
ASHRAEHandbook,EquipmentVolume,theappliance
manufacturer’sinstructions,orbycontactingTheSchebler
Company.
ModelseVent,eVentSW,eVentPLUSandeVentPLUS2shall
notberoutedinto,through,orwithinanyotherventsuch
asanexistingmasonryorfactory‐builtventthatis
connectedtoanotherappliance.
Itisrecommendedthatventingsystemsbeenclosedbelow
therooflinetolimitcondensationandprotectagainst
mechanicaldamage.Methodsofprovidingadditional
insulationmaybespecified.
Itisrequiredtocheckthejointsandseamsforgastightness
whenusingtheventingsystemwithaCategoryIIIorIV
appliance.
Donotexceedthemaximumratedpressureforwhichthe
ventingsystemisintendedtobeused.
Note:Horizontallyterminatedsystemsmustbepitched
¼"perfootbacktowardtheappliancebeingvented.
Ensureanycondensateiscollectedbystrategically
placingdrains,ortheapplianceitselfifpermittedbythe
appliancemanufacturer.
Note:Forverticallyterminatedsystemsitis
recommendedthatlongerhorizontalrunsbepitched¼"
perfootbacktowardtheappliancebeingvented.
Ensureanycondensateiscollectedbystrategically
placingdrains,ortheapplianceitselfifpermittedbythe
appliancemanufacturer.
VENTINGENVIRONMENT
Itissuggestedthataventbeinginstalledinacorrosive
atmospherebeconstructedofType304,430or316
stainlesssteelfortheoutershellmaterial.
PARTIDENTIFICATION
Theseinstructionsandthecatalogidentifypartsbyname
followedbyapartcode.Partnumbersaremadeupof
themodel,partcode,flueinsidediameterandmaterial
code.ThepartnumberisshownontheULlabel.
EXAMPLE:ThepartnumberforaModeleVent(EVD),47”
longStraightSection(47S),8”ID(08),withaAL29‐4C
stainlesssteellinerandan430stainlesssteelshell(R)
wouldbeEVD‐47S‐08R.eVentSeriesmaterialcodesare
showninthefollowingchart:
CLEARANCESANDENCLOSURES
CAUTION–DONOTPLACEANYTYPEOFINSULATIONOR
COMBUSTIBLEMATERIALSINTHEREQUIRED
CLEARANCESPACESSURROUNDINGTHEVENT.
Thisventistobeinstalledunenclosedorwithenclosures.
Iftheventpassesthroughanyzoneorstoryofabuilding
abovethatonwhichtheconnectedapplianceislocated,
itistobeenclosedinconstructionhavingafirerating
equaltoorgreaterthanthatofthefloororroof
assembliesthroughwhichitpasses.
CODE LINER/SHELL MATERIAL
K AL 29-4C Stainless Steel / Aluminized Steel
L AL 29-4C Stainless Steel / 304 Stainless Steel
M AL 29-4C Stainless Steel / 316 Stainless Steel
R AL 29-4C Stainless Steel / 430 Stainless Steel
T AL 29-4C Stainless Steel

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NOTE:AlwayscheckwiththeAuthorityHavingJurisdictionfor
materialwithanappropriatefirerating.Ifaportionofthevent
passesbetweenadroppedceilingandroof,thatportionisto
beenclosedinafireratedenclosureorproperclearanceto
combustiblesaremaintained.Ventsarenotintendedto
passthroughcombustiblewalls.Anywallthroughwhichthe
ventpassesmustbeofnon‐combustibleconstructionunless
properclearancestocombustiblesaremaintained.
Ventsinstalledinopenroomsorfullyventilatedareasonthe
samestoryastheequipmentconnectedtoitshallhavea
minimumclearancetocombustiblesasshowninthefollowing
tables:
SYSTEMSTERMINATINGVERTICALLY
SYSTEMSTERMINATINGHORIZONTALLY
Clearancestonon‐combustiblesshallbenecessaryfor
installation,inspectionandmaintenance.
Asystemisdeterminedtobehorizontalorverticalbased
solelyontheorientationofthesystemstermination,notthe
individualrunswhichmakeupthesystem.
Forhorizontalterminationrequirementscheckwithlocal
codes,NFPAguidelinesandtheinstallationinstructionsof
thespecificappliancebeingvented.
TERMINATIONHEIGHTREQUIREMENTS
Ventsaretoterminateaminimumof3‐ft.(0.92m)above
thehighestpointoftheroofpenetrationand2‐ft.(0.61m)
minimumaboveanyportionofabuildingwithin10‐ft(3.1
m)horizontally.ConsulttheAuthorityHavingJurisdiction
aboutrestrictionsinyourarea.SeeNFPA211.
Figure1–PitchedRoofTerminationHeight
Figure2–FlatRoofTerminationHeight
44 - 48 1118 - 1219 5" (127mm)
381 - 508 1.5" (38mm)
21 - 24 533 - 610 2" ( 51mm)
eVent Double Wall Series Vent Clearances
Vertically Terminating Systems
550° F (288° C)
127 - 356 1" (25mm)
15 - 20
Inside Diameter
34 - 43 864 - 1092 4" (102mm)
25 - 33 635 - 838 3" (76mm)
inches mm
5 - 14
38-46 965-1168 5" (127mm)
47-48
inches
1194-1219 6" (152mm)
27-36 686-914 4" (102mm)
mm
11-16 279-406 2" ( 51mm)
17-26 432-660 3" (76mm)
5 - 6 127 - 152 1" (25mm)
7-10 178-254 1.5" (38mm)
Inside Diameter 550° F (288° C)
eVent Double Wall Series Vent Clearances
Horizontally Terminating Systems
45 - 48 1143 - 1219.2 12"
(
304mm
)
37 - 40 939.8 - 1016 10"
(
254mm
)
41 - 44 1041.4- 1117.6 11"
(
279.4mm
)
25 - 28 635 - 711.2 7"
(
177.8mm
)
29 - 32
inches
736.6 - 812.8 8"
(
203.2mm
)
21 - 24 533.4 - 609.6 6"
(
152mm
)
mm
13 - 16 330.2 - 406.4 4"
(
102mm
)
17 - 20 431.8 - 508 5"
(
127mm
)
33 - 36 838.2 - 914.4 9"
(
228.6mm
)
5 - 8 127 - 203.2 2"
(
51mm
)
9 - 12 228.6 - 304.8 3"
(
76mm
)
Inside Diameter 550° F (288° C)
eVent Single Wall Series Vent Clearances
Horizontally or Vertically Terminating Systems

5
Figure3
Figure3–StraightSection
Figure4
Figure5
Figure6–FinalAssembly
VARIABLESTRAIGHT(VS)
Theinnerlineriscompletedbyusingthe(2)innerliner
sections,gasketandjointsecuringcollar.Theinnerlinersection
canbecuttolength.Theflangedendsoftheinnerlinerwill
connectthesameasstandardstraightsections.Theouter
comesintwohalves.Theoutercanbecuttolengthorslipped
overtheadjacentsection.Thetwohalvesaredrawntogether
onthesideswiththesuppliedhardware.
Step1:
Joinflangedendsoftwomatingsections(seefigure3).Jointgaskets
arepre‐installedflueendswithinnerflangecollarsonly.Installinner
bandaroundthetwoflanges(seefigure4)thenrotateflangedbolts
intothecorrespondingnotchoftheclip(seefigure4).
Step2:
Usea3/8”nutdrivertotighteninnerbandaroundsections(see
figure5)andtightenbothflangeboltsevenlyuntilsecure.Tapon
innerbandwithrubberorrawhidemallettoensureapropertight
joint.
Step2a:
ForeVentPLUS2Wrapinnerbandtightlywith4”wideinsulationstrip
providedwiththesystem.
ModelseVentSW,eVent,eVentPLUSandeVentPLUS2INDIVIDUALPARTINSTALLATION
ThissectionidentifiesModelseVentSW,eVent,eVentPLUSandeVentPLUS2bynameandpartnumberorpartcode.Seethe
sectiontitled“PartIdentification”onpage3oftheseinstructionsforpartnumberdetails.Whenreferringtopartsalwaysinclude
themodelandfluesizetoavoidconfusion.
TheseinstructionscomprisebothgeneralandspecificrequirementsforallpartsintheeVentSW,eVent,eVentPLUSand
eVentPLUS2seriesproductlines.
NOTE:FAILURETOFOLLOWTHESEINSTRUCTIONSMAYRESULTINGASORCONDENSATELEAKS.
NOTE:
Onlytheflangewithainternalflangecollarwillhavea
pre‐installedredhightemperaturegasket.Ifagasketis
missingforanyreasonpleasecontactyourlocal
Scheblerdistributorforreplacementgaskets.
Step3:
Placeouterbandaroundbothsectionscoveringthespace
betweentheshells.Theflangesontheouterbandfitintothe
groovesontheshells.Rotateflangeboltintothe
correspondingnotchoftheclipandtightenbothflangebolts
evenlyuntilsecure(seefigure6).
Note:Foroutdoorinstallations,orinstallationsinareasof
moisture,applyabeadofsiliconesealantinthegrooveat
upperendoftheouterbandandatthebandoverlap.
Beforebeginningan
installation,
thoroughlyreview
theseinstructions.
This manual suits for next models
3
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