schildknecht DATAEAGLE X-TREME 3 Series Guide

Installation and commissioning manual
Wireless Profibus System
DATAEAGLE® 3XXX X-treme
Schildknecht AG
D -71711 Murr –Haugweg 26
Phone [phone] - Fax [phone]
Email: [e-mail] - Internet: www.schildknecht.ag
DATAEAGLE 3XXX X-treme
Version: 14.04.2020

Installation and commissioning DATAEAGLE 3XXX X-treme
© Copyright
Schildknecht AG
All rights reserved.
No part of this publication
may be reproduced or
translated in full or in part
without prior written per-
mission.
Right to make changes
Changes may be made
at any time to the form,
equipment and technol-
ogy of items covered in
this documentation. For
this reason, no claims re-
lating to the aforemen-
tioned may be derived
from the information,
illustration and descrip-
tions provided in these
operating instructions for
appliances or systems
manufactured after the
date of issue of these op-
erating instructions.
Warranty
Schildknecht AG can ac-
cept no liability for indi-
rect damage or direct
damage, incidental dam-
age, consequential dam-
age or compensation for
expenses incurred by
performance of contract
which arise from deliv-
ery, provision and use of
this material.
Introduction

Installation and commissioning DATAEAGLE 3XXX X-treme
To start with, we have a few important things to say about
safety. Please observe these instructions without fail, in order
to avoid property damage and personal injury.
We show you step by step how to install the system, put it
into operation and how to operate it.
Any questions? First, have a look in the table of contents.
You will quickly find what you are looking for.
If you do need us in person: just call us or send a fax:
Schildknecht AG
Haugweg 26
D -71711 Murr
Phone
+49 / (0) 7144 89718-0
Fax
+49 / (0) 7144 8971829
Internet
www.schildknecht.ag
e-mail
[email protected]
WWW
e-mail
FAX

Installation and commissioning DATAEAGLE 3XXX X-treme
Table of contents
Page
Introduction 1-1
1. General information 1-1
1.1. Guide to symbols 1-1
1.2. Copyright and brand names 1-1
1.3. Declaration of conformity and EC directives 1-1
2. Safety instructions 2-2
2.1. Intended use 2-2
2.2. General information 2-2
2.3. Installations instructions 2-3
2.4. Safety instructions for operation 2-3
2.5. Personnel qualification 2-4
3. Structure 3-1
3.1. System description 3-1
3.2. Radio module 3-2
4. Installation of new devices 4-1
4.1. Overview Installation 4-1
4.2. Install radio module 4-2
4.3. Install antenna cable 4-3
4.4. Connect PROFIBUS plug 4-4
4.5. Connect power supply 4-4
5. Extension and exchange 5-1
5.1. Preparation 5-1
5.1.1. System requirements 5-1
5.1.2. Create a new folder 5-1
5.1.3. Microsoft Internet Explorer 5-2
5.1.4. Install USB drivers 5-3
5.1.5. Install Dataeagle Wizard 5-7
5.2. Extension 5-9
5.2.1. Additional Profibus Slave to existing or new Radio Slave 5-9
5.2.2. Additional Radio Slave 5-9
5.2.3. Start Dataeagle Wizard 5-11
5.2.4. Configure Radio Master 5-12
5.2.5. Configure Radio Slave 5-17
5.3. Exchange 5-20
5.3.1. Remove wiring 5-21
5.3.2. Remove old module 5-21

Installation and commissioning DATAEAGLE 3XXX X-treme
5.3.3. Install new module 5-21
5.3.4. Start Dataeagle Wizard 5-22
5.3.5. Procedure for exchanging radio modules 5-23
5.3.6. Example 1: Exchange of a Radio Slave 5-24
5.3.7. Example 2: Exchange of a Radio Master 5-31
5.4. Profibus-Slave-Addresses 5-47
5.4.1. Procedure for exchanging a Radio Master before de-installation 5-48
5.4.2. Profibus-Slave-Address at system extension 5-53
5.4.3. Profibus-Slave-Address when Radio Master is exchanged 5-55
6. Increasing the system availability 6-57
6.1. Function 6-57
6.2. Setting of the filter time 6-57
6.3. Typical values for the filter time 6-61
6.3.1. Default 6-61
6.3.2. Recommendation for operation 6-61
6.3.3. Recommendation for commissioning 6-61
6.3.4. Recommendation for applications with Profisafe 6-61
7. Working with the diagnostic slave 7-1
7.1. General information 7-1
7.2. Mode of operation 7-2
7.3. Integrate the diagnostic slave into a Profibus network 7-3
7.3.1. Integrate GSD file of diagnostic slave in Step 7 7-3
7.3.2. Data exchange between PLC program and diagnostic slave 7-10
7.3.3. Data structure 7-11
7.4. Examples of applications 7-18
8. Dismantling and disposal 8-1
9. Tips and Tricks 9-1
9.1. Improving the EMC safety 9-1
9.1.1. Introduction 9-1
9.1.2. Basic guidelines 9-1
9.2. Guidelines for optimized installation of antennas 9-5
9.3. Advices for troubleshooting 9-7
10. Technical specifications 10-2

Installation and commissioning DATAEAGLE 3XXX X-treme


Chapter 1 –General information
1. General information
1.1. Guide to symbols
This section contains an explanation of the symbols used in
this manual.
Indicates an imminently hazardous situation which, if not
avoided, may result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
Indicates sections which contain important information.
Indicates work operations which need to be carried out.
This symbol is followed by a description about how the status
of the system changes after an operation has been carried
out.
1.2. Copyright and brand names
Brand names and product names mentioned in this manual
are trademarks or registered trademarks of their respective
owners.
Microsoft Windows 7, Windows Vista, Windows 2000, Win-
dows XP and Microsoft Internet Explorer are registered
trademarks of Microsoft Corp.
Adobe Reader is a registered trademark of Adobe Systems
Corp.
DATAEAGLE® is a registered trademark of Schildknecht AG.
1.3. Declaration of conformity and EC
directives
Information about the declaration of conformity and about EC
directives can be found under:
http://www.schildknecht.ag/download/dataeagle-konformitaetserklaerung
CAUTION

Installation and commissioning DATAEAGLE 3XXX X-treme
Chapter 2 - Safety instructions
2. Safety instructions
2.1. Intended use
Information about the intended use can be found in the oper-
ating instructions wireless data systems DATAEAGLE.
2.2. General information
In order to guarantee safe use and fault-free operation, the
according safety instructions have to be observed under all
circumstances.
Safety instructions which apply to all product families are de-
scribed in the operating instructions for wireless data sys-
tems DATAEAGLE. This manual is part of the system docu-
mentation. Read these instructions before installation and
commissioning of the wireless data system.
Safety instructions which apply only to an individual wireless
data system are described below and in the according sec-
tion of this installation and commissioning manual.

Installation and commissioning DATAEAGLE 3XXX X-treme
Chapter 2 - Safety instructions
2.3. Installations instructions
Country licenses can be found in the attached declara-
tion of conformity.
Risk of electrical shock.
Always disconnect the modules from the power source
when working on the modules (installation, etc.)!
Risk of injury.
Comply with the local regulations and safety instruc-
tions during installation!
Static charges can damage electronic devices.
Remove electrostatic discharge from your body before
touching the device!
The modules must not be opened or modified (except
the steps described in this manual). Do not repair the
module yourself, replace it with an equivalent module.
Repairs may only be carried out by the Schildknecht AG.
The Schildknecht AG is not liable for damage resulting
from a failure to comply.
2.4. Safety instructions for operation
Electromagnetic radiation.
Keep at least a distance of 20 cm to the antennas when
the devices are in operation.
CAUTION
CAUTION

Installation and commissioning DATAEAGLE 3XXX X-treme
Chapter 2 - Safety instructions
2.5. Personnel qualification
Only qualified personnel may carry out the following tasks:
Installation
Commissioning
Operation
Maintenance
Within the context of safety regulations, qualified personnel
are individuals authorized to commission, to ground, and to
identify equipment and systems in accordance with the
safety-engineering standards.
All operating personnel must be trained accordingly.
Personnel involved with operating the unit in conjunction with
controllers must possess sound programming skills for the in-
dividual controller and programming language in question.

Installation and commissioning DATAEAGLE 3XXX X-treme
Chapter 3 –Structure
3. Structure
3.1. System description
The system is used for the wireless Profibus transmission.
It consists of a radio master and up to 4 radio slaves (de-
pending on the device type). The module can have up to 8
Profibus slaves (depending on the device type).
The radio links work like a Profibus cable. Each radio module
is identified by its address.

Installation and commissioning DATAEAGLE 3XXX X-treme
Chapter 3 –Structure
3.2. Radio module
The radio module transmits the signals via radio and is avail-
able in two radio technologies.
Radio modules are configured with the software Dataeagle
Wizard (see chapter 5.3.8)
New devices are pre-configured in the factory.
Further settings are not necessary.
Type
Radio technology
Transmission
power
Profibus
Profibus
Slaves
Radio
Slaves
3712
2,4 GHz Bluetooth
100 mW
bis 1,5 MBit
max. 8
max. 4
3713
2,4 GHz Bluetooth
100 mW
bis 1,5 MBit
max. 4
max. 3
3715
2,4 GHz Bluetooth
100 mW
bis 1,5 MBit
max. 4
max. 1
3717
2,4 GHz Bluetooth
100 mW
bis 187,5 kBit
max. 1
max. 1
3333
869 MHz
500 mW
bis 1,5 MBit
max. 4
max. 4

Installation and commissioning DATAEAGLE 3XXX X-treme
Chapter 3 –Structure
Structure and connections of the radio module:
Antenna
connection
Power supply
+24V,GND,PE
USB
connection
(configuration)
Status-LEDs
PROFIBUS- IN
PROFIBUS-
OUT

Installation and commissioning DATAEAGLE 3XXX X-treme
Status-LEDs
USB connection
Chapter 3 –Structure
Die Tabelle zeigt die Bedeutung der LEDs am Funkmodul:
The USB connection is lo-
cated behind a screw cap.
Best you use a coin for
opening or closing.
Pay attention to tightness
when closing (hand-tight).
Name
Colour
Function
ON
Green
Power ok
RADIO
Blue
DE37XX:
Bluetooth connection established
DE33XX:
On or flashing when connected
RX
Yellow
Receiving radio data
STAT
Red
Status display at Dataeagle Master
On: no reception of PROFIBUS telegrams
Flashing:
Error (one of the connected DP participants is
not exchanging data)
Off: everything ok (all connected DP participants
are exchanging data)
USB
connection

Installation and commissioning DATAEAGLE 3XXX X-treme
Connection of
power supply
and PROFIBUS
Kapitel 3 –Aufbau
The figure shows the pin assignment of the plugs
(view towards the module):
Power supply (plug)
M12 A coding
Pin 1:
+9-33VDC
Pin 2:
Pin 3:
GND
Pin 4:
Pin 5:
PE
PROFIBUS IN (plug)
M12 B coding
PROFIBUS OUT (sleeve)
M12 B coding
Pin 1:
VCC
Pin 1:
VCC
Pin 2:
A
Pin 2:
A
Pin 3:
GND
Pin 3:
GND
Pin 4:
B
Pin 4:
B

Installation and commissioning DATAEAGLE 3XXX X-treme
Chapter 4 –Installation of new devices
4. Installation of new devices
Please be certain to read the guidelines in chapter 7
„Tips and Tricks – improvement of the electromagnetic
compatibility (EMC)“. Observe these guidelines during
the complete installation procedure. Thereby you avoid
electromagnetic interferences and you improve the data
transmission quality.
New devices are pre-configured in the factory.
Further settings are not necessary.
4.1. Overview Installation
The installation is very easy and is carried out according to
the procedure shown below:
Install module

Connect antenna cable

Connect Ethernet/Profinet plug

Connect power supply

Installation and commissioning DATAEAGLE 3XXX X-treme
Chapter 4 –Installation of new devices
4.2. Install radio module
The radio module should be fastened with 4 screws at the
desired position.
Drill the fastening holes.
Use therefore the drill template
(not drawn to scale):
You may find the true-to-scale drill template on the provided
CD ROM:
http://www.schildknecht.ag/download/x-treme-drill-template-bohrschablone/
Fasten the radio module.

Installation and commissioning DATAEAGLE 3XXX X-treme
CAUTION
Chapter 4 –Installation of new devices
4.3. Install antenna cable
Connect the antenna cable to the antenna connection
of the radio module.
The radio module may be damaged if the antenna cable
is fastened too tight.
Connect the antenna cable only hand-tight.
Install the antenna at the designated place.
Observe the guidelines for an optimum antenna installa-
tion in chapter 7 „Tips and Tricks“.

Installation and commissioning DATAEAGLE 3XXX X-treme
Chapter 4 –Installation of new devices
4.4. Connect PROFIBUS plug
Connect the PROFIBUS plug.
4.5. Connect power supply
Connect the power supply.
For an optimum tightness it is recommended to tighten
the plugs with a torque of 0.6 Nm (use a suited torque
wrench).

Installation and commissioning DATAEAGLE 3XXX X-treme
CAUTION
Chapter 4 –Installation of new devices
PE has to be connected with control cabinet round! If the
PE is not connected the noise filter cannot filter interfer-
ences on 9-33V DC power supply line. These may cause
malfunctions, errors or the destruction of the device.
Supply source needs to be in compliance with SELV and
LPS output according UL/IEC 60950-1 or ES1 and PS2
output according UL/IEC 62368-1.
A self-healing 0,7A fuse is integrated into the input
circuit. This fuse cannot be exchanged. The device has
to be disconnected from the power supply for approx. 2
minutes after the fuse has been triggered. Ensure that
the power supply provides 9 to 33 V DC before you
switch on the supply voltage.

Installation and commissioning DATAEAGLE 3XXX X-treme
Chapter 5 –Extension and exchange
5. Extension and exchange
If the system is extended or if modules are exchanged the
modules must be newly configured after installation. There-
fore the USB drivers and the software Dataeagle Wizard
must be installed on your PC and the radio module has to be
connected to the PC.
Do not yet connect the USB cable to the PC!
5.1. Preparation
5.1.1. System requirements
You need a PC with:
Operating system Windows 7, Vista, XP oder 2000.
Microsoft Internet Explorer.
Acrobat Reader.
Decompression program (WinRAR, WinZIP or similar).
One free USB interface.
5.1.2. Create a new folder
Create a new folder (e.g. Dataeagle).
Store the data which you will download in the next steps
into this folder.