schildknecht DATAEAGLE X-treme IO 2730 Guide

Installation and commissioning manual
Wireless Data System
SET DATAEAGLE® X-treme IO 2730
Schildknecht AG
D -71711 Murr – Haugweg 26
Phone [phone] - Fax [phone]
Email: [e-mail] - Internet: www.schildknecht.ag
DATAEAGLE X-treme IO 2730
Version: 15.02.2019

Installation and commissioning SET DATAEAGLE X-treme IO 2730
© Copyright
Schildknecht AG
All rights reserved.
No part of this publica-
tion may be reproduced
or translated in full or in
part without prior written
permission.
Right to make changes
Changes may be made
at any time to the form,
equipment and technol-
ogy of items covered in
this documentation. For
this reason, no claims
relating to the aforemen-
tioned may be derived
from the information,
illustration and descrip-
tions provided in these
operating instructions for
appliances or systems
manufactured after the
date of issue of these
operating instructions.
Warranty
Schildknecht AG can
accept no liability for in-
direct damage or direct
damage, incidental
damage, consequential
damage or compensa-
tion for expenses in-
curred by performance
of contract which arise
from delivery, provision
and use of this material.
Introduction
The technical description of the wireless data systems from
Schildknecht AG consists of an operating instruction for all
product families and an installation and commissioning
manual for each product family. Please read both documents
carefully before you start working with the wires data
systems. Both documents should be considered as a single
entity.
You are here
The operating instruction is intended to help you familiarize
yourself with the structure and function of wireless data sys-
tems.
Here you get general information about the complete prod-
uct family. Please read the operating instructions first if you
are not familiar with the structure and function of wireless da-
ta systems.

Installation and commissioning SET DATAEAGLE X-treme IO 2730
Next, read the installation and commissioning manual of the
wireless data system.
To start with, we have a few important things to say about
safety. Please observe these instructions without fail, in order
to avoid property damage and personal injury.
We show you step by step how to install the system, put it in-
to operation and how to operate it.
Any questions? First, have a look in the table of contents.
You will quickly find what you are looking for.
If you do need us in person: just call us or send a fax:
Schildknecht AG
Haugweg 26
D -71711 Murr
Phone
+49 / (0) 7144 89718-0
Fax
+49 / (0) 7144 8971829
Internet
www.schildknecht.ag
e-mail
[email protected]
WWW
e-mail
FAX

Installation and commissioning SET DATAEAGLE X-treme IO 2730
List of contents
Subject Page no.
Introduction 1-1
1. General information 1-2
1.1. Guide to symbols 1-2
1.2. Copyright and brand names 1-2
1.3. Declaration of conformity and EC directives 1-2
2. Safety instructions 2-3
2.1. Intended use 2-3
2.2. General information 2-3
2.3. Installations instructions 2-4
2.4. Safety instructions for operation 2-4
2.5. Personnel qualification 2-5
3. Structure 3-1
3.1. System description 3-1
3.2. Radio module 3-2
3.3. Structure and connections of the radio module: 3-3
4. Installation of new devices 4-1
4.1. Overview Installation 4-1
4.2. Mounting the radio module 4-2
4.3. Connecting sensors/actuators 4-3
4.3.1. Assignment of sockets X1-X8 by device type 4-3
4.4. Closing the M12 sockets 4-5
4.5. Connecting the power supply (X0) 4-6
5. Extension and exchange 5-1
6. Tips and Tricks 6-1
6.1. Improving the EMC safety 6-1
6.1.1. Introduction 6-1
6.1.2. Basic guidlines 6-1
6.2. Guidelines for optimized installation of antennas 6-4
6.3. Advices for troubleshooting 6-6
7. Technical specifications 7-1

Installation and commissioning SET DATAEAGLE X-treme IO 2730


Chapter 1 – General information
1. General information
1.1. Guide to symbols
This section contains an explanation of the symbols used in
this manual.
Indicates an imminently hazardous situation which, if not
avoided, may result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
Indicates sections which contain important information.
Indicates work operations which need to be carried out.
This symbol is followed by a description about how the status
of the system changes after an operation has been carried
out.
1.2. Copyright and brand names
Brand names and product names mentioned in this manual
are trademarks or registered trademarks of their respective
owners.
Microsoft Windows 7, Windows Vista, Windows 2000, Win-
dows XP and Microsoft Internet Explorer are registered
trademarks of Microsoft Corp.
Adobe Reader is a registered trademark of Adobe Systems
Corp.
DATAEAGLE® is a registered trademark of Schildknecht AG.
1.3. Declaration of conformity and EC direc-
tives
Information about the declaration of conformity and about EC
directives can be found under:
http://www.schildknecht.ag/download/dataeagle-konformitaetserklaerung
CAUTION

Installation and commissioning SET DATAEAGLE X-treme IO 2730
Chapter 2 - Safety instructions
2. Safety instructions
2.1. Intended use
Information about the intended use can be found in the oper-
ating instructions wireless data systems DATAEAGLE.
2.2. General information
In order to guarantee safe use and fault-free operation, the
according safety instructions have to be observed under all
circumstances.
Safety instructions which apply to all product families are de-
scribed in the operating instructions for wireless data sys-
tems DATAEAGLE. This manual is part of the system docu-
mentation. Read these instructions before installation and
commissioning of the wireless data system.
Safety instructions which apply only to an individual wireless
data system are described below and in the according sec-
tion of this installation and commissioning manual.

Installation and commissioning SET DATAEAGLE X-treme IO 2730
Chapter 2 - Safety instructions
2.3. Installations instructions
Country licenses can be found in the attached declara-
tion of conformity.
Risk of electrical shock.
Always disconnect the modules from the power source
when working on the modules (installation, etc.)!
Risk of injury.
Comply with the local regulations and safety instruc-
tions during installation!
Static charges can damage electronic devices.
Remove electrostatic discharge from your body before
touching the device!
The modules must not be opened or modified (except
the steps described in this manual). Do not repair the
module yourself, replace it with an equivalent module.
Repairs may only be carried out by the Schildknecht AG.
The Schildknecht AG is not liable for damage resulting
from a failure to comply.
2.4. Safety instructions for operation
Electromagnetic radiation.
Keep at least a distance of 20 cm to the antennas when
the devices are in operation.
CAUTION
CAUTION

Installation and commissioning SET DATAEAGLE X-treme IO 2730
An external current fuse up to a maximum of 10A must
be provided unconditionally!
Kapitel 2 – Sicherheitshinweise
2.5. Personnel qualification
Only qualified personnel may carry out the following tasks:
 Installation
 Commissioning
 Operation
 Maintenance
Within the context of safety regulations, qualified personnel
are individuals authorized to commission, to ground, and to
identify equipment and systems in accordance with the safe-
ty-engineering standards.
All operating personnel must be trained accordingly.
Personnel involved with operating the unit in conjunction with
controllers must possess sound programming skills for the
individual controller and programming language in question.
CAUTION

Installation and commissioning SET DATAEAGLE X-treme IO 2730
Chapter 3 – Structure
3. Structure
3.1. System description
The SET DATAEAGLE X-treme IO 2730 system is used for
bidirectional transmission of digital or analog signals via ra-
dio. It consists of a radio master and a radio slave module.
Depending on the device version, the following signals can
be transmitted:
Art.No. 12200 8 DI --- 8 DO
Art.No. 12201 4 DI/DO --- 4 DI/DO
Art.No. 12202 4 AI/AO 4-20mA --- 4 AI/AO 4-20mA
Art.Nr. 12203 4 AI/AO 0-10V --- 4 AI/AO 0-10V
Art.No. 12204 4 DI --- 4 DO
DI : digital input (24V,3-Leiter-Anschluss)
DO : digital output (24V,MOSFET)
AI : analog input (0-10V bzw. 4-20mA)
AO : analog output (0-10V bzw. 4-20mA)

Installation and commissioning SET DATAEAGLE X-treme IO 2730
Chapter 3 – Structure
3.2. Radio module
The radio module is used for the transmission of signals via
radio and is available in the following radio technologies.
Art-No. Radio technology Transmitting
power
Antenna
12200 2,4 GHz Bluetooth LE 4.2 2,5 mW internal
12201 2,4 GHz Bluetooth LE 4.2 2,5 mW internal
12202 2,4 GHz Bluetooth LE 4.2 2,5 mW internal
12203 2,4 GHz Bluetooth LE 4.2 2,5 mW internal
12204 2,4 GHz Bluetooth LE 4.2 2,5 mW internal

Installation and commissioning SET DATAEAGLE X-treme IO 2730
Chapter 3 – Structure
3.3. Structure and connections of the radio
module:
Status LEDs
Power, RX, Link
Poewr supply
+24V,GND,PE
plug X0
Digital / analog
Inputs /Outputs,
sockets X1-X8

Installation and commissioning SET DATAEAGLE X-treme IO 2730
Status LEDs
DIL switch
Chapter 3 – Structure
The table shows the meaning of the LEDs on the radio mod-
ule:
Under the transparent cover there is a DIL switch for select-
ing a certain operating behaviour.
To remove the cover, remove the 3 cover screws and care-
fully remove the cover. Please make sure that no foreign
matter or moisture enters the module when the cover is
open.
To close the cover, press on the cover firmly and screw in
the 3 screws as well.
Name
Colo
ur
Func
tion
ON green
red static
red flashing
Power ok
Input voltage too low (<9Volt)
Input voltage too high (>30Volt)
RX yellow Radio data reception
LINK blue Bluetooth connection established
„ON“
„RX“
„LINK“
Name
Position
Func
tion
DIL 1 „off“
„on“
Outputs switch off in case of radio interruption
>2s.
Outputs are held.
DIL 2-5 „off“ no function
DIL 6-8 „off“ reserved, position "off" mandatory
„DIL1- DIL8“

Installation and commissioning SET DATAEAGLE X-treme IO 2730
Connections for
power supply
and in-
puts/outputs
Chapter 3 – Structure
Connection "X0" Power supply
The illustrations show the pin assignment of the connectors /
Sockets (view of the module):
Power supply (plug) M12 A coding
Wire colour
Pin 1: + 24VDC brown
Pin 2: white
Pin 3: GND blue
Pin 4: „RX“ Output 24V black
Pin 5: PE green/yellow
Connection "X1-X8" Inputs/outputs
Input/output (socket) M12 A coding
Wire colour
Pin 1: Vout (+24VDC) brown
Pin 2: ---- (leave open) white
Pin 3: GND blue
Pin 4: Dig.IN/ OUT Analog IN/OUT
(0-10V bzw. 4-20mA)
black
Pin 5: PE green/yellow

Installation and commissioning SET DATAEAGLE X-treme IO 2730
Schematic dia-
gram digital
iputs X1-X8
Chapter 3 – Structure
Internal Supply
External
Supply
Vout
Pin
4
Pin 3
Pin
1
GND
=
+
-
Vout
Pin 4
Pin 3
Pin
1
GND

Installation and commissioning SET DATAEAGLE X-treme IO 2730
Schematic dia-
gram analog
iputs X1-X8 0-
10V
Chapter 3 – Structure
Intern
al Supply
External Supply
Vout
Pin 4
Pin 3
Pin
1
GND
+
-
Vout
Pin 4
Pin 3
Pin
1
GND
=
+
-
0-
10V
Vbat
+
-
0-
10V
Vbat
=

Installation and commissioning SET DATAEAGLE X-treme IO 2730
Schematic dia-
gram analog
iputs X1-X8 4-
20mA
Chapter 3 – Structure
Internal Supply
External Supply
Vout
Pin 4
Pin 3
Pin
1
GND
+
-
Vout
Pin 4
Pin 3
Pin
1
GND
500
Ω
4-20mA
Vbat
Iout
4-20mA
500
Ω
Vbat
Iout
GND
GND

Installation and commissioning SET DATAEAGLE X-treme IO 2730
CAUTION
CAUTION
Schematic dia-
gram digital
outputs X1-X8
Iout < 200mA !
∑Iout < 1 A !
Schematic dia-
gram analog
outputs X1-X4 0-
10V bzw.
4-20mA
Iout <= 20mA !
Chapter 3 – Structure
Vout
Pin 4
Pin 3
Pin
1
GND
Last
+
-
S D
Iout
Vout
Pin 4
Pin 3
Pin
1
GND
Last
+
-
Iout

Installation and commissioning SET DATAEAGLE X-treme IO 2730
Chapter 4 – Installation of new devices
4. Installation of new devices
Please be certain to read the guidelines in chapter 6
„Tips and Tricks – improvement of the electromagnetic
compatibility (EMC)“. Observe these guidelines during
the complete installation procedure. Thereby you avoid
electromagnetic interferences and you improve the data
transmission quality.
New devices are pre-configured in the factory.
Further settings are not necessary.
4.1. Overview Installation
The installation is very easy and is carried out according to
the procedure shown below:
Mounting the radio module

Connecting sensors/actuators

Closing unused M12 sockets (X1-X8)

Connecting power supply (X0)

Installation and commissioning SET DATAEAGLE X-treme IO 2730
Chapter 4 – Installation of new devices
4.2. Mounting the radio module
The radio module should be installed in the desired position
with at least 3 fixing screws (M4 flat head screw).
o Select the position of the radio modules so that
there is ideally a line of sight between the mod-
ules.
o Ensure that the mounting surface is level for
voltage-free mounting.
o Provide suitable earthing.
o If necessary, drill mounting holes.

Installation and commissioning SET DATAEAGLE X-treme IO 2730
Chapter 4 – Installation of new devices
4.3. Connecting sensors/actuators
Connect your sensors/actuators to the M12 sockets X1-X8
(X1-X4). When tightening the fixing nuts of the M12 connect-
ors, please ensure the correct tightening torque of 0.6 Nm.
4.3.1. Assignment of sockets X1-X8 by device type
The function and assignment of the connector sockets of a
Dataeagle X-treme IO 2730 set depends on the set configu-
ration. Depending on its function, a set can consist of differ-
ent hardware modules.
The type plate on the back of a module provides information
about the configuration of the respective individual module.
Configuration X1-X8