Schlagel EDI-V5 CONTROL User manual
SCHLAGEL, INC.SCHLAGEL, INC.
EDI-V5 CONTROL
EDI-V5_Install 1/11/2011
For EDI-V5 Controls Using The Inverter Drive
•Wiring The Control
•Configuring The Control
•Customizing The Display
• Access Code Description
• How To Use The Option Codes
• Screen Alerts And Alarms
• EDI-V5 Accessories
For Controls with firmware revision EDI-V5.100.5 and earlier.
EDI-V5 CONTROL
INSTALLATION MANUAL
WIRING and SETUP INSTRUCTIONS
SCHLAGEL, INC.SCHLAGEL, INC.
EDI-V5 CONTROL
Page 2
Figure 1 General wiring layout
Schlagel, Inc.
491 N. Emerson, Cambridge MN 55008
763-689-5991, 800-328-8002 Fax 763-689-5310
Failure to comply with the wiring instructions in this document could lead to improper operation,
equipment damage or serious injury or death.
The EDI control should only be installed and wired by experienced electricians. Make sure the wiring
meets all applicable regulations and codes including local and national standards and codes.
High voltage can
kill or seriously injure personnel. All maintenance personnel must be trained and
follow the proper Lockout/Tagout procedures established by the facility management.
Manual
Fwd-Rev
Switches
Inverter Drive
SCHLAGEL, INC.SCHLAGEL, INC.
EDI-V5 CONTROL
Page 3
WIRING THE CONTROL
Figure 2 High voltage layout.Figure 3 Sensor connections.
This EDI-V5 control is furnished with an inverter drive, therefore a mechanical
reversing starter is no longer used. Since the inverter can stop the motor in a pre-
determined time, regardless of load, it also eliminates the need for a brake motor.
The installation is further simplified by using a 110 volt supply to power both the
control and the inverter. The inverter converts the this single phase supply to the
220 Volt 3 Phase power needed by the motor.
Caution: The inverter drive has been factory adjusted to function properly with any
EDI distributor. Changes to these adjustments will alter the positioning of the
distributor spout.
Figure 1 shows the field wiring required for the 110 volt supply, sensor and motor
connections. Wire these using the following 3-step procedure.
Panel Power
110 Volt Wiring
Motor Power
230 Volt Wiring
Step 1 –Supply Voltage
The 110 Volt supply may come from a fused dis
connect or a panel mounted
circuit breaker and the connections are made to the 3 terminal block. This supply
should be rated for 10 Amps and is connected at the ‘cage clamp’ terminals on
the control backplane. .
Refer to Figure 2. The hot and neutral wire
s are connected to either of the gray
colored terminals. Connect the ground wire to the green/yellow terminal.
Step2 –Motor Connections
The 3 phase distributor motor must be wired for 230 volts.
The motor wires, T1, T2 and T3, are connected to the 3 terminals indicated in
figure 2. The ground wire is attached to the green/yellow terminal. Motor rotation
is not important.
Blue
Brown
Sensor 1
Sensor 2
Ground
Terminal
In 110V 1ph
Out 230V
SCHLAGEL, INC.SCHLAGEL, INC.
EDI-V5 CONTROL
Page 4
The sensors are part of an intrinsically safe circuit created by the barrier relay.
There are 2, two wire sensors, thus 4 wires required for each drive. Almost any
wire, 26 ga. or heavier, up to 1000' in length can be used. Do not run these wires
in a conduit or cable tray with other power circuits.
Sensor
Intrinsically Safe
Wiring
Step 3 –Wiring the Sensors
Refer to Figure 1 and 3 and route the 4 sensor wires into the upper left section of
the control box as shown.
Conne
ct the 4 sensor wires to the screws labeled 1, 2, 4 and 5 on the barrier
relay as shown in Figures 3 and 4.
Note: Do not run sensor wires in a conduit or cable tray with power wiring.
Note: Sensors are polarity sensitive but will not be damaged by a tempo
rary
reversal. You can't smoke anything by hooking it up backwards...it just won't
work!
Figure 4. Turk IM1-22Ex-T Barrier Relay
Set All 6
Switches
Right
Sensor 2
Blue
Sensor 1
Blue
Sensor 2
Brown
Sensor
1
Brown
Not Used
Lamps 1 & 2
SCHLAGEL, INC.SCHLAGEL, INC.
EDI-V5 CONTROL
Page 5
Note: The ‘IM1’ barrier relay has 2 lamps marked 1 & 2 and are shown in Figure
4. If either of these lamps are red, it is an alarm indicating either an open circuit or
short circuit in the wiring of the corresponding sensor.
Make sure all of the small switches on the relay are in the rightmost position as
shown in Figure 4.
Apply 110v control power to the panel. At least the green lamp on the relay marked
PWR should light.
There are 2 lamps side-by-side on the relay designated 1& 2. These will be
referred to as the left & right lamps for the rest of the procedure. These lamps
indicate the switched status of each of the 2 sensors and will turn on and off as each
code cluster on the codewheel passes by.
See the diagram on the previous page for the location of the switches that manually
operate the motor. Manually press the Fwd or Rev buttons to begin spout motion. If
you are installing a Flatback or Swingset distributor, the spout may be against one
end or the other so there may be no motion unless the other side of the starter is
engaged.
The RIGHT lamp (#2) on the relay should blink off rapidly in sets of 5 blinks per
burst.
The LEFT lamp (#1) on the relay should blink off intermittently during each burst.
If either one or both sensors do not blink or the blink pattern is the opposite hand,
the wiring must be corrected before proceeding further with the installation.
This completes the wiring of the EDI Control.
The control must now configure itself to operate the distributor it is wired to.
This procedure is covered in the next section of the manual.
Check the Wiring
SCHLAGEL, INC.SCHLAGEL, INC.
EDI-V5 CONTROL
Page 6
(*) SCHLAGEL, INC.
EDI-V5.001
PRESS ANY KEY TO
INSTALL DISTRIBUTOR
ACQUIRING INFORMATION
SLOTS=5 TYPE=1 DIR=0
DUCTS=8 POSITION=03
=-==-
AUTOTUNE IN PROGRESS
DUCT 2 TRYING 149
=-==-
CONFIGURING THE CONTROL
The EDI-V5 control uses an automated setup routine to recognize the distributor
and configure the control. This is done once, only when installing the control.
The control must be wired and the sensors connected properly as described earlier
in this manual. This setup will fail if those instructions are not followed first.
Note: Some of the information on the sample screens shown may be different than
your screen depending on the type of the distributor being installed.
Upon Power-up or Reset, the control will display the following screen:
To begin the automated setup from this screen, press ‘Enter’
The screen will now display the following information as the automated setup
progresses. This process may take a few minutes depending on the style and size of
the distributor. The control will determine the type of distributor, code pattern,
number of ducts and will correct the motor direction if necessary.
Without user intervention the control begins the Autotune sequence. This attempts
to find, and self adjust, the spout to the best duct centering adjustment.
Starting the Setup
Routine
SCHLAGEL, INC.SCHLAGEL, INC.
EDI-V5 CONTROL
Page 7
IMPORTANT
It is imp
erative that the spout centering adjustment just described be
physically verified at the distributor. The Autotune process cannot
guarantee that proper centering was accomplished.
If necessary, centering can be improved using the directions
contained later in this manual. (See Access Codes 5992 and 5997)
EVENT TOTALS
Access=1
Sen=0 Pos=0
Alm=0
(*) SCHLAGEL, INC.
<002> POSITION 2
-* ->_
FLATBACK/SWINGSET
V5.001 10 DUCTS
Dir=0 Slt=5 W/2=27
Upon completion of the Autotune process an information screen will appear with
the information it has acquired. Be sure to confirm that these details are correct.
Press ‘Enter’ after confirming this data.
Press ‘Enter’ to finish the setup and begin normal operation.
This is the OPERATING Screen. All operator control begins with this screen.
Customization of captions, spout access numbers, destination names and many
other options may now be made. Information on how to do this can be found in the
next section of this manual.
SCHLAGEL, INC.SCHLAGEL, INC.
EDI-V5 CONTROL
Page 8
SCHLAGEL, INC.SCHLAGEL, INC.
EDI-V5 CONTROL
Page 9
CUSTOMIZING THE DISPLAY FORMAT
AND SPEED-DIAL KEYS
During the initial installation, default information is set so that the distributor can
be operated without further changes. However, most operators would like familiar
names and access codes assigned to each position of the distributor. The EDI-V5
control allows customization of Line1 and Line 3 using the control keypad to make
the changes.
Line 1
Line 2
Line 3
Line 4
In the examples above, the default OPERATING screen is shown on the left and a
fully modified display on the right. These changes are made using special 4-digit
access codes. The following changes were made to the default OPERATING screen:
Line 1 The caption on this line has been changed from “SCHLAGEL, INC.” to
“RECEIVING LEG”.
Line 2 This line is used for system alerts and information and cannot be modified.
Line 3 the access code <001> has been changed to <031>. This allows the operator
to move the distributor spout to this position by entering 31, a more logical choice
for accessing this position. Also, the name for the destination has been changed to
the more logical name.
Each distributor position can be individually programmed and displayed on this
line.
Line 4 This line is used for system status and keypad input and cannot be modified.
(*) RECEIVING LEG
<031> BIN 31
-* ->
(*) SCHLAGEL, INC.
<001> POSITION 1
-* ->
SCHLAGEL, INC.SCHLAGEL, INC.
EDI-V5 CONTROL
Page 10
EDIT DUCT NUMBER 01
ENTER F-KEY NBR <1>
->
Changing the Line 1 caption is a good example of using the special access codes
and character programming so we will explain all of the details here.
At the OPERATING screen press 8004 Enter. That is the access code for changing
the caption. The blinking cursor shows where each character will be entered.
Pressing any numeric key will enter that number and move the cursor right to the
next position.
The Shift key is used to enter an alpha character. Consider the number 7 key. On
the top left of the key is the character A and at the top right is the character B. To
enter an Apress the Shift key once and a ‘-‘ will appear under the cursor. Now
press the 7key and the Acharacter will be entered. If the Shift had been pressed
twice, a “=” would have been shown and after pressing the 7key, a Bwould have
been entered. Pressing the Shift key multiple times changes the cursor background
between “ “, “-“, “=”, and back to “ “.
Up to 16 characters may be entered. A space is entered with a single Shift and
Space. A backspace can be executed by a double Shift and Space. When finished,
press the Enter key. The display will return to the OPERATING screen showing the
new caption. Changing the caption is a good way to build your editing skills
without affecting the operation of the distributor.
Note: To modify duct information, the spout must first be set to the position you
intend to modify.
At the OPERATING screen press 5993 Enter. This displays the first prompt screen
(see below) requesting the access number. This can be any number, 1 thru 255, and
will be the number used to move the spout to this duct from the OPERATING screen.
After entering the access number press Enter.
The next prompt screen asks for the F-KEY number. There are 6 ‘speed-dial’ keys
on the keypad that can be used for frequently accessed positions. Here is where you
can specify the assignment of a function key for this position by entering a number,
1 thru 6. Enter a 0 (zero) if no function key will be assigned to this position. When
finished, press Enter.
Modify Line 1
(Access code 8004)
Modify Line 3
(Access code 5993)
EDIT DUCT NUMBER 01
ACCESS NUMBER <001>
->
SCHLAGEL, INC.SCHLAGEL, INC.
EDI-V5 CONTROL
Page 11
EDIT DUCT NUMBER 01
NAME: POSITION 1
->
The last screen allows the assignment of a logical name for this duct. Use the same
procedure as explained above for editing the caption. Up to 14 characters may be
entered. When finished, press the Enter key. The display will return to the
OPERATING screen showing the new information.
Hint: The position of the distributor can always be moved to the desired position,
regardless of which access number was programmed, by pressing the Minus key
and then the ‘absolute’ position required. The ‘absolute’ position is the physical
number of the duct, 1 through the total number of ducts on the distributor.
SCHLAGEL, INC.SCHLAGEL, INC.
EDI-V5 CONTROL
Page 12
ACCESS CODE DESCRIPTION
Two access codes have been explained previously, 8004 and 5993. Using these
codes allowed changes to the configuration and operation of the EDI-v5 control.
There are other access codes used to change the operation of the distributor. Most
of these must be used with caution because they can adversely affect reliable
operation of the distributor.
Below is a list of access codes and a brief description of each. These are available
to the user that is familiar with the use of these codes. Please contact our technical
support group if you are unsure of any modification you wish to make.
Note: The following codes are for controls with firmware revision EDI-V5.100.5 or
earlier. It is possible that some may be elimitated or changed in future revisions.
Access
Code Name Description
5991 New Configure the EDI Control to a new distributor.
5992 Global Spout
Adjustment Manually input the stop position adjustment numbers for
any duct. This number will then be used for all spout
positions.
5993 Define Duct
Data Assign Access numbers, Function numbers and Names
for any duct.
5994 Erase
Memory Erase all duct names, numbers and definitions and
replace them with default information.
5995 Display EDI
Data Displays 3 screens of critical setup and operation
information.
5996 Set Options Used to set various modes of operation and
communication. See the 'Options' table for details.
5997 Individual
Spout
Adjustment
Manually input the stop position adjustment numbers for
the current spout position. This number will then be used
for this spout to duct position only.
8002 Auto Mode Starts operation of the distributor in a random mode.
Distributor then runs continuously until any key is
pressed.
8003 Reset
Counters Zeros all Access, Alarm and Position Error counters.
8004 Edit Caption Change the Line 1 distributor name.
8005 Edit Net Addr Allows a change to a network address letter.
9001 Auto Tune
Full Auto tune every spout to duct position in the distributor
9002 Auto Tune
Limited Auto tune only one spout position in the distributor and
use this number for all positions.
SCHLAGEL, INC.SCHLAGEL, INC.
EDI-V5 CONTROL
Page 13
HOW TO USE OPTION CODES
Some accessories and operating functions of the EDI-V5 control require software
switches to be turned on or off. These switches are called Options and are made
accessible by the special access code 5996. To change an option, press 5996 Enter
at the OPERATING screen. The following example screen will appear.
The Ones and Zeros on Line 2 signify which of 16 option switches are on and
which are off. Starting from the left, Options 1-3 are on, 4-11 are off, 12 is on and
13-16 are off. Refer to the EDI-V5 OPTIONS chart on the next page to determine
the action for each switch.
As an example, option 16 turns the motor heater on or off. In the screen above it is
shown as being off. To turn it on, press 16 Enter. The following screen then
appears showing the present status of this option and requests a 0 or 1 input to
change it, or Enter to leave it unchanged.
Press 1 (for on) and the first screen will re-appear, showing the change and
awaiting the selection of another option. Pressing Enter without entering a number
will return the control to the OPERATING screen.
Many of the options shown in the chart are used for enabling auxiliary devices to
the EDI-V5 control. Most of these must be used with caution because they can
adversely affect reliable operation of the distributor. Please contact our
technical support group if you are unsure of how to use these options.
See the chart on the following page for a complete list of options.
MODIFY OPTIONS
1110000000010000
OPTION NBR TO CHANGE
->_
MODIFY OPTIONS
1110000000010000
HEATER ON=0
0=Off, 1=On ->
SCHLAGEL, INC.SCHLAGEL, INC.
EDI-V5 CONTROL
Page 14
Note: The following codes are for controls with firmware revision EDI-V5.100.5 or
earlier. It is possible that some may be elimitated or changed in future revisions.
EDI-V5 OPTIONS
Option Name Range Default
1Boot Prompt 0=Base, 1=Alternate 1
2In Position check 0=Off, 1=On 1
3Position Alarm 0=Off, 1=On (a) 1
4N/A 0
5I/O Discrete (c) 0=Off, 1=On (b) 0
6I/O Binary (c) 0=Off, 1=On (b) 0
7I/O Network (d) 0=Off, 1=On (b) 0
8N/A 0
9Auto Mode Speed 0=1 Sec, 1=4 Sec 0
10 N/A Options 0
11 Simulator Mode 0=Off, 1=On 0
12 10 Second Timeout 0=Off (5 Sec.), 1= On 1
13 N/A 0
14 N/A 0
15 N/A 0
16 Motor Heater 0=Off, 1=On 0
Notes
(a) Special relay option hardware must be added.
(b) Only one of Options 5, 6 or 7 can be on at any time. Others
will be automatically turned off.
(c) Must be off when using the UIO interface.
(d) Must be off when using the UIO interface in Digital mode.
Must be on when using the UIO interface in Network mode.
SCHLAGEL, INC.SCHLAGEL, INC.
EDI-V5 CONTROL
Page 15
SCREEN ALERTS AND ALARMS
The EDI-V5 control continuously monitors the distributor for abnormal behavior
and will notify the operator when a detectable error occurs. The notification is
displayed on Line 2 of the display. Various interfaces are available to activate
audible or visual alarms, or to notify PLCs or other computer equipment of the
error. Please contact us if you are interested in any of these accessories.
Reason: The control has attempted to move the spout but has not received any
feedback that it is moving. If it does not receive feedback for 10 seconds, the
control will turn off the motor and display this error message.
Cause: The spout is jammed, the clutch is slipping or the sensor circuit is not
functioning.
Remedy: This is a fatal error. Press Enter and the control will return to the RESET
screen. This is almost always a mechanical obstruction at the distributor.
Reason: When the control was positioning the spout over a duct, it was not able to
set it to the exact predetermined position.
Cause: The spout adjustment number may be off or there is some mechanical
difficulty preventing proper final positioning.
Remedy: This is not a fatal error but the alarm will stay in the screen until a
successful position has been achieved. To clear the alarm, re-enter the access
number so the spout can reset itself to the correct position.
Reason: This error message indicates that the spout has been moved out of
position after a successful stop. EDI-V5 controls continuously monitor spout
position and raise this alarm if the spout moves out of position.
Cause: Something has electrically or mechanically disturbed the spout position
over the duct.
Remedy: This is a fatal error. Press Enter and the control will return to the RESET
screen. Check for a loose clutch or loose drive chains in the drive assembly.
Reason: While the control is moving the spout it continuously anticipates the next
code it will encounter. If the next code does not match the anticipated code, the
control will attempt to re-read it up to 3 times. If it fails on the 3rd try, the control
will issue this error.
Cause: An improperly positioned sensor block in the distributor usually causes this
error.
Remedy: This is a fatal error. Press Enter and the control will return to the RESET
screen. Position and shim the sensor block properly. Clean the surface of the
codewheel.
TIMEOUT
POSITIONING
ERROR
SPOUT MOVED
SENSOR ERROR
SCHLAGEL, INC.SCHLAGEL, INC.
EDI-V5 CONTROL
Page 16
EDI-V5 Accessories
UIO Interface Module
The UIO is a multi-function interface to the EDI control. It can act as a
digital I/O device or a network scanner to combine multiple EDI controls
and communicate with a PLC via protocols such as Ethernet/IP, Modbus-
RTU, Modbus/TCP and DF1. It can also directly operate motor starters,
push buttons, lamps and alarms. This DIN rail mounted module can be
placed up to 4000’ from the nearest EDI control, next to a PLC or MCC.
UCOM Adaptor Board
This adaptor board provides the connection from each EDI control to the
UIO interface module. One UCOM is used on each EDI control that will
connect to a UIO interface module..
Remote Keypad/Display Kit
Remote keypad/displays allow operation of an EDI control from multiple
locations. The display can be furnished loose or installed in a 8 x 10 x 5
NEMA 12 cabinet.
Alarm Relay
Several relay options are available to indicate when a error occurs or to
confirm that the distributor is in the indiated position. In addition to the
relay, these accessories can include audible or lamp indicators.
Please contact us if you need custom enclosurers for multiple EDI controls,
UL/CSA labeling, special interfaces or other options that are necessary to meet
specific site requirements.
Schlagel, Inc.
491 N. Emerson, Cambridge MN 55008
763-689-5991, 800-328-8002 Fax 763-689-5310
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