Schlagel EDI-V5 CONTROL User manual

SCHLAGEL, INC.SCHLAGEL, INC. EDI-V5 CONTROL
EDI-V5_Install 1/11/2011
For EDI-V5 Controls Using The Inverter Drive
•Wiring The Control
•Configuring The Control
•Customizing The Display
• Access Code Description
• How To Use The Option Codes
• Screen Alerts And Alarms
• EDI-V5 Accessories
For Controls with firmware revision EDI-V5.100.5 and earlier.
EDI-V5 CONTROL
INSTALLATION MANUAL
WIRING and SETUP INSTRUCTIONS

SCHLAGEL, INC.SCHLAGEL, INC. EDI-V5 CONTROL
Page 2
Figure 1 General wiring layout
Schlagel, Inc.
491 N. Emerson, Cambridge MN 55008
763-689-5991, 800-328-8002 Fax [phone]
[email protected], www.schlagel.com
Failure to comply with the wiring instructions in this document could lead to improper operation,
equipment damage or serious injury or death.
The EDI control should only be installed and wired by experienced electricians. Make sure the wiring
meets all applicable regulations and codes including local and national standards and codes.
High voltage can
kill or seriously injure personnel. All maintenance personnel must be trained and
follow the proper Lockout/Tagout procedures established by the facility management.
Manual
Fwd-Rev
Switches
Inverter Drive

SCHLAGEL, INC.SCHLAGEL, INC. EDI-V5 CONTROL
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WIRING THE CONTROL
Figure 2 High voltage layout.Figure 3 Sensor connections.
This EDI-V5 control is furnished with an inverter drive, therefore a mechanical
reversing starter is no longer used. Since the inverter can stop the motor in a pre-
determined time, regardless of load, it also eliminates the need for a brake motor.
The installation is further simplified by using a 110 volt supply to power both the
control and the inverter. The inverter converts the this single phase supply to the
220 Volt 3 Phase power needed by the motor.
Caution: The inverter drive has been factory adjusted to function properly with any
EDI distributor. Changes to these adjustments will alter the positioning of the
distributor spout.
Figure 1 shows the field wiring required for the 110 volt supply, sensor and motor
connections. Wire these using the following 3-step procedure.
Panel Power
110 Volt Wiring
Motor Power
230 Volt Wiring
Step 1 –Supply Voltage
The 110 Volt supply may come from a fused dis
connect or a panel mounted
circuit breaker and the connections are made to the 3 terminal block. This supply
should be rated for 10 Amps and is connected at the ‘cage clamp’ terminals on
the control backplane. .
Refer to Figure 2. The hot and neutral wire
s are connected to either of the gray
colored terminals. Connect the ground wire to the green/yellow terminal.
Step2 –Motor Connections
The 3 phase distributor motor must be wired for 230 volts.
The motor wires, T1, T2 and T3, are connected to the 3 terminals indicated in
figure 2. The ground wire is attached to the green/yellow terminal. Motor rotation
is not important.
Blue
Brown
Sensor 1
Sensor 2
Ground
Terminal
In 110V 1ph
Out 230V

SCHLAGEL, INC.SCHLAGEL, INC. EDI-V5 CONTROL
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The sensors are part of an intrinsically safe circuit created by the barrier relay.
There are 2, two wire sensors, thus 4 wires required for each drive. Almost any
wire, 26 ga. or heavier, up to 1000' in length can be used. Do not run these wires
in a conduit or cable tray with other power circuits.
Sensor
Intrinsically Safe
Wiring
Step 3 –Wiring the Sensors
Refer to Figure 1 and 3 and route the 4 sensor wires into the upper left section of
the control box as shown.
Conne
ct the 4 sensor wires to the screws labeled 1, 2, 4 and 5 on the barrier
relay as shown in Figures 3 and 4.
Note: Do not run sensor wires in a conduit or cable tray with power wiring.
Note: Sensors are polarity sensitive but will not be damaged by a tempo
rary
reversal. You can't smoke anything by hooking it up backwards...it just won't
work!
Figure 4. Turk IM1-22Ex-T Barrier Relay
Set All 6
Switches
Right
Sensor 2
Blue
Sensor 1
Blue
Sensor 2
Brown
Sensor
1
Brown
Not Used
Lamps 1 & 2

SCHLAGEL, INC.SCHLAGEL, INC. EDI-V5 CONTROL
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Note: The ‘IM1’ barrier relay has 2 lamps marked 1 & 2 and are shown in Figure
4. If either of these lamps are red, it is an alarm indicating either an open circuit or
short circuit in the wiring of the corresponding sensor.
Make sure all of the small switches on the relay are in the rightmost position as
shown in Figure 4.
Apply 110v control power to the panel. At least the green lamp on the relay marked
PWR should light.
There are 2 lamps side-by-side on the relay designated 1& 2. These will be
referred to as the left & right lamps for the rest of the procedure. These lamps
indicate the switched status of each of the 2 sensors and will turn on and off as each
code cluster on the codewheel passes by.
See the diagram on the previous page for the location of the switches that manually
operate the motor. Manually press the Fwd or Rev buttons to begin spout motion. If
you are installing a Flatback or Swingset distributor, the spout may be against one
end or the other so there may be no motion unless the other side of the starter is
engaged.
The RIGHT lamp (#2) on the relay should blink off rapidly in sets of 5 blinks per
burst.
The LEFT lamp (#1) on the relay should blink off intermittently during each burst.
If either one or both sensors do not blink or the blink pattern is the opposite hand,
the wiring must be corrected before proceeding further with the installation.
This completes the wiring of the EDI Control.
The control must now configure itself to operate the distributor it is wired to.
This procedure is covered in the next section of the manual.
Check the Wiring

SCHLAGEL, INC.SCHLAGEL, INC. EDI-V5 CONTROL
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(*) SCHLAGEL, INC.
EDI-V5.001
PRESS ANY KEY TO
INSTALL DISTRIBUTOR
ACQUIRING INFORMATION
SLOTS=5 TYPE=1 DIR=0
DUCTS=8 POSITION=03
=-==-
AUTOTUNE IN PROGRESS
DUCT 2 TRYING 149
=-==-
CONFIGURING THE CONTROL
The EDI-V5 control uses an automated setup routine to recognize the distributor
and configure the control. This is done once, only when installing the control.
The control must be wired and the sensors connected properly as described earlier
in this manual. This setup will fail if those instructions are not followed first.
Note: Some of the information on the sample screens shown may be different than
your screen depending on the type of the distributor being installed.
Upon Power-up or Reset, the control will display the following screen:
To begin the automated setup from this screen, press ‘Enter’
The screen will now display the following information as the automated setup
progresses. This process may take a few minutes depending on the style and size of
the distributor. The control will determine the type of distributor, code pattern,
number of ducts and will correct the motor direction if necessary.
Without user intervention the control begins the Autotune sequence. This attempts
to find, and self adjust, the spout to the best duct centering adjustment.
Starting the Setup
Routine

SCHLAGEL, INC.SCHLAGEL, INC. EDI-V5 CONTROL
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IMPORTANT
It is imp
erative that the spout centering adjustment just described be
physically verified at the distributor. The Autotune process cannot
guarantee that proper centering was accomplished.
If necessary, centering can be improved using the directions
contained later in this manual. (See Access Codes 5992 and 5997)
EVENT TOTALS
Access=1
Sen=0 Pos=0
Alm=0
(*) SCHLAGEL, INC.
<002> POSITION 2
-* ->_
FLATBACK/SWINGSET
V5.001 10 DUCTS
Dir=0 Slt=5 W/2=27
Upon completion of the Autotune process an information screen will appear with
the information it has acquired. Be sure to confirm that these details are correct.
Press ‘Enter’ after confirming this data.
Press ‘Enter’ to finish the setup and begin normal operation.
This is the OPERATING Screen. All operator control begins with this screen.
Customization of captions, spout access numbers, destination names and many
other options may now be made. Information on how to do this can be found in the
next section of this manual.

SCHLAGEL, INC.SCHLAGEL, INC. EDI-V5 CONTROL
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SCHLAGEL, INC.SCHLAGEL, INC. EDI-V5 CONTROL
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CUSTOMIZING THE DISPLAY FORMAT
AND SPEED-DIAL KEYS
During the initial installation, default information is set so that the distributor can
be operated without further changes. However, most operators would like familiar
names and access codes assigned to each position of the distributor. The EDI-V5
control allows customization of Line1 and Line 3 using the control keypad to make
the changes.
Line 1
Line 2
Line 3
Line 4
In the examples above, the default OPERATING screen is shown on the left and a
fully modified display on the right. These changes are made using special 4-digit
access codes. The following changes were made to the default OPERATING screen:
Line 1 The caption on this line has been changed from “SCHLAGEL, INC.” to
“RECEIVING LEG”.
Line 2 This line is used for system alerts and information and cannot be modified.
Line 3 the access code <001> has been changed to <031>. This allows the operator
to move the distributor spout to this position by entering 31, a more logical choice
for accessing this position. Also, the name for the destination has been changed to
the more logical name.
Each distributor position can be individually programmed and displayed on this
line.
Line 4 This line is used for system status and keypad input and cannot be modified.
(*) RECEIVING LEG
<031> BIN 31
-* ->
(*) SCHLAGEL, INC.
<001> POSITION 1
-* ->

SCHLAGEL, INC.SCHLAGEL, INC. EDI-V5 CONTROL
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EDIT DUCT NUMBER 01
ENTER F-KEY NBR <1>
->
Changing the Line 1 caption is a good example of using the special access codes
and character programming so we will explain all of the details here.
At the OPERATING screen press 8004 Enter. That is the access code for changing
the caption. The blinking cursor shows where each character will be entered.
Pressing any numeric key will enter that number and move the cursor right to the
next position.
The Shift key is used to enter an alpha character. Consider the number 7 key. On
the top left of the key is the character A and at the top right is the character B. To
enter an Apress the Shift key once and a ‘-‘ will appear under the cursor. Now
press the 7key and the Acharacter will be entered. If the Shift had been pressed
twice, a “=” would have been shown and after pressing the 7key, a Bwould have
been entered. Pressing the Shift key multiple times changes the cursor background
between “ “, “-“, “=”, and back to “ “.
Up to 16 characters may be entered. A space is entered with a single Shift and
Space. A backspace can be executed by a double Shift and Space. When finished,
press the Enter key. The display will return to the OPERATING screen showing the
new caption. Changing the caption is a good way to build your editing skills
without affecting the operation of the distributor.
Note: To modify duct information, the spout must first be set to the position you
intend to modify.
At the OPERATING screen press 5993 Enter. This displays the first prompt screen
(see below) requesting the access number. This can be any number, 1 thru 255, and
will be the number used to move the spout to this duct from the OPERATING screen.
After entering the access number press Enter.
The next prompt screen asks for the F-KEY number. There are 6 ‘speed-dial’ keys
on the keypad that can be used for frequently accessed positions. Here is where you
can specify the assignment of a function key for this position by entering a number,
1 thru 6. Enter a 0 (zero) if no function key will be assigned to this position. When
finished, press Enter.
Modify Line 1
(Access code 8004)
Modify Line 3
(Access code 5993)
EDIT DUCT NUMBER 01
ACCESS NUMBER <001>
->