SEW-Eurodrive MOVITRAC LTE-B User manual

Drive Technology \ Drive Automation \ System Integration \ Services
MOVITRAC
®
LTE-B
Operating Instructions
Edition 11/2008
16752813 / EN

SEW-EURODRIVE – Driving the world

Operating Instructions – MOVITRAC® LTE-B 3
1 Important Notes................................................................................................. 4
1.1 Structure of the safety notes ..................................................................... 4
1.2 Application environment............................................................................ 5
1.3 Waste disposal.......................................................................................... 5
2 Safety Notes ...................................................................................................... 6
2.1 Installation and startup.............................................................................. 6
2.2 Operation and servicing ............................................................................ 7
3 General specifications...................................................................................... 8
3.1 Input voltage ranges ................................................................................. 8
3.2 Product designation .................................................................................. 8
3.3 Overload capability ................................................................................... 9
3.4 Protection features.................................................................................... 9
4 Mechanical Installation................................................................................... 10
4.1 Dimensions ............................................................................................. 10
4.2 IP20 housing: mounting and dimensions of switch cabinet..................... 13
5 Electrical Installation ...................................................................................... 15
5.1 Prior to installation .................................................................................. 16
5.2 Installation............................................................................................... 17
5.3 Signal terminals overview ....................................................................... 21
5.4 RJ45 Communication Socket.................................................................. 22
5.5 UL-compliant installation......................................................................... 23
5.6 Electromagnetic compatibility.................................................................. 24
6 Startup.............................................................................................................. 26
6.1 User interface.......................................................................................... 26
6.2 Easy startup ............................................................................................ 27
7 Operation ......................................................................................................... 32
7.1 Drive status ............................................................................................. 32
8 Service and fault codes .................................................................................. 33
8.1 Troubleshooting ...................................................................................... 33
8.2 Fault history ............................................................................................ 33
8.3 Fault codes ............................................................................................. 34
8.4 SEW electronics service ......................................................................... 35
9 Parameters....................................................................................................... 36
9.1 Standard parameters .............................................................................. 36
9.2 Extended parameters.............................................................................. 37
9.3 P-15 Digital inputs function select........................................................... 40
9.4 Real-time monitoring parameters (read-only) ......................................... 42
10 Technical Data................................................................................................. 44
10.1 Conformance .......................................................................................... 44
10.2 Environmental ......................................................................................... 44
10.3 Output power and current ratings............................................................ 45
11 Index................................................................................................................. 50

4Operating Instructions – MOVITRAC® LTE-B
1 Structure of the safety notes
Important Notes
Operating Instr uctions
1 Important Notes
1.1 Structure of the safety notes
The safety notes in these operating instructions are structured as follows:
Unless the information in the operating instructions is adhered to, it will be impossible to
ensure:
• Trouble-free operation
• Fulfillment of any rights to claim under guarantee
Consequently, read the operating instructions before you start working with the
unit!
The operating instructions contain important information about servicing. Therefore,
keep the operating instructions close to the unit.
Symbol SIGNAL WORD
Nature and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to avoid the hazard.
Symbol Signal Word Meaning Consequences if
disregarded
Example:
General hazard
Specific hazard,
e.g. electric shock
HAZARD Imminent hazard Severe or fatal injuries
WARNING Possible hazardous situation Severe or fatal injuries
CAUTION Possible hazardous situation Minor injuries
STOP Possible damage to property Damage to the drive system or its environ-
ment
NOTE Useful information or tip
Simplifies drive system handling

Operating Instructions – MOVITRAC® LTE-B 5
1
Application environment
Important Notes
1.2 Application environment
The following applications are forbidden unless measures are expressly taken to make
them possible:
• Use in explosion-proof areas.
• Use in environments with harmful substances:
– Oils
–Acids
– Gases
– Vapors
–Dust
– Radiated interference
– Other harmful environments
• Use subject to mechanical vibration and shock loads in excess of the requirements
in EN 50178.
• If the inverter performs safety functions which have to guarantee the protection of
machinery and people.
1.3 Waste disposal
Please follow the current instructions: dispose in accordance with the regulations in
force:
• Electronics scrap (printed-circuit boards)
• Plastic (housing)
• Sheet metal
• Copper

6Operating Instructions – MOVITRAC® LTE-B
2 Installation and startup
Safety Notes
2 Safety Notes
MOVITRAC®LTE-B drive inverters may not perform safety functions without higher-
level safety systems.
Do not use MOVITRAC®LTE-B drive inverters for any safety functions in conjunction
with hoist applications.
2.1 Installation and startup
•Never install damaged products or take them into operation. Please submit a
complaint to the transport company immediately in the event of damage.
•Installation, startup and service work on the unit only by trained personnel.
The personnel must be trained in the relevant aspects of accident prevention
and must comply with the regulations in force (e.g. EN 60204, VBG 4,
DIN-VDE 0100/0113/0160).
• Follow the specific instructions during installation and startup of the motor and
the brake!
• Make sure that preventive measures and protection devices correspond to the
applicable regulations (e.g. EN 60204 or EN 50178).
Grounding the unit is a necessary protective measure.
Overcurrent protection devices are a necessary protective measure.
•The unit meets all requirements for reliable isolation of power and electronics
connections in accordance with UL508. All connected circuits must also satisfy
the requirements for reliable isolation so as to guarantee reliable isolation.
• Take suitable measures to ensure that the connected motor does not start up
automatically when the inverter is switched on. To do this, you can connect binary
inputs DI01 through DI03 to GND.
•Integral solid state short circuit protection does not provide branch circuit pro-
tection. Branch circuit protection must be provided in accordance with the National
Electrical Code and any additional local codes.

Operating Instructions – MOVITRAC® LTE-B 7
2
Operation and servicing
Safety Notes
2.2 Operation and servicing
•Dangerous voltages are present in the output terminals and the cables and
motor terminals connected to them when the unit is switched on. Dangerous
voltages may also be present when the unit is inhibited and the motor at a standstill.
• The unit is not necessarily deenergized when the LEDs and the 7-segment
display are off.
•Safety functions inside the unit or a mechanical blockage may cause the motor
to stop. The removal of the source of the malfunction or a reset can result in an
automatic restart of the drive. If, for safety reasons, this is not permissible for the
driven machine, disconnect the unit from the supply system before correcting the
fault.
WARNING
Danger of electrical shock. High voltages are present in the terminals and in within the
drive for up to 10 minutes after the electrical supply has been disconnected.
Severe or fatal injuries.
• Disconnect and isolate the MOVITRAC®LTE-B from the electrical supply at least
10 minutes before commencing any work on it.

8Operating Instructions – MOVITRAC® LTE-B
3 Input voltage ranges
General specifications
3 General specifications
3.1 Input voltage ranges
Depending on model and power rating the drives are designed for direct connection to
the following supplies:
MOVITRAC®LTE-B sizes 1, 2 (115 V input):
115 V ± 10 %, 1-phase, 50 … 60 Hz ± 5 %
MOVITRAC®LTE-B sizes 1, 2 and 3s (200 – 240 V):
200 V ... 240 V ± 10 %, 1-phase* / 3-phase, 50 … 60 Hz ± 5 %
MOVITRAC®LTE-B sizes 1, 2 and 3s (380 – 480 V):
380 V ... 480 V ± 10 %, 3-phase, 50 … 60 Hz ± 5 %
Products used with a 3-phase supply are designed for a maximum supply imbalance of
3 % between phases. For input supplies which have a supply imbalance greater than
3 % (typically the Indian subcontinent and parts of Asia Pacific including China) we
recommend that input chokes are used.
3.2 Product designation
NOTE
*It is also possible to connect 1-phase MOVITRAC®LTE-B units to 2-phases of a
200 ... 240 V, 3-phase mains.
MC LTE 1 B 0015 2 0 1 1 00 (60 Hz)
60Hz American Version only
Type
00 = Standard IP20 housing
10 = IP55 / NEMA 12 housing
20 = IP55 / NEMA 12 housing with switch
Quadrants 1 = 1Q (without brake chopper)
4 = 4Q
Connection type 1 = 1-phase
3 = 3-phase
Interference
suppression on
the supply side
0 = class 0
A = class A
B = class B
Mains voltage
1 = 115 V
2 = 200 ... 240 V
5 = 380 ... 480 V
Recommended
motor power 0015 = 1.5 kW
Version B
Motor 1 = single phase motors only
Product type MC LTE

Operating Instructions – MOVITRAC® LTE-B 9
3
Overload capability
General specifications
3.3 Overload capability
All MOVITRAC®LTE-B units have a possible overload of:
• 150 % for 60 seconds
• 175 % for 2 seconds
The overload is reduced to 150 % for 7.5 seconds if the output frequency is below
10 Hz.
For motor overload adjustment see parameter P-08 in chapter "Standard parameters"
(page 36).
3.4 Protection features
• Output short-circuit, phase-to-phase, phase-to-ground
• Output over-current
• Overload protection
– Drive delivers 150 % of rated motor current for 60 seconds.
• Over-voltage trip
– Set at 123 % of drive maximum rated supply voltage.
• Under-voltage trip
• Over temperature trip
• Under temperature trip
– Drive will trip if enabled below –10 °C
• Supply phase loss
– A running drive will trip if one phase of a 3-phase supply is lost for more than
15 seconds.

10 Operating Instructions – MOVITRAC® LTE-B
4 Dimensions
Mechanical Installation
4 Mechanical Installation
• Inspect the MOVITRAC®LTE-B carefully prior to installation to ensure it is undam-
aged.
• Store the MOVITRAC®LTE-B in its box until required. Storage should be clean and
dry and within the ambient temperature range –40 °C to +60 °C.
• Install the MOVITRAC®LTE-B on a flat, vertical, flame-resistant, vibration-free
surface, within a suitable switch cabinet. This should be according to EN 60529 if
specific Ingress Protection (IP) ratings are required.
• Do not place flammable material close to the drive.
• The entry of conductive or flammable foreign bodies should be prevented.
• The maximum ambient operating temperature is 50 °C and the minimum is 0 °C.
Please observe the specific ratings employed in chapter "Environmental" (page 44).
• Relative humidity must be less than 95 % (non-condensing).
•MOVITRAC
®LTE-B units can be installed side-by-side. This gives adequate venti-
lation space between them. If the MOVITRAC®LTE-B is to be installed above anoth-
er drive or any other heat-producing device, the minimum vertical spacing is 150 mm.
The switch cabinet should either be force-ventilated or large enough to allow natural
cooling (see chapter "IP20 housing: mounting and dimensions of switch cabinet" on
page 13).
4.1 Dimensions
MOVITRAC®LTE-B is available in 2 housing versions:
• Standard IP20 housing for use in switch cabinets
•IP55/NEMA12K
The IP55 / NEMA 12 K housing is protected against moisture and dust. Therefore, the
drives can be operated indoors under harsh conditions. Electronically, the drives are
identical and the only differences are the dimensions of the housing and the weight.