SEW-Eurodrive MOVITRAC LTE-B User manual

Drive Technology \ Drive Automation \ System Integration \ Services
MOVITRAC
®
LTE-B
Operating Instructions
Edition 11/2008
16752813 / EN

SEW-EURODRIVE – Driving the world

Operating Instructions – MOVITRAC® LTE-B 3
1 Important Notes................................................................................................. 4
1.1 Structure of the safety notes ..................................................................... 4
1.2 Application environment............................................................................ 5
1.3 Waste disposal.......................................................................................... 5
2 Safety Notes ...................................................................................................... 6
2.1 Installation and startup.............................................................................. 6
2.2 Operation and servicing ............................................................................ 7
3 General specifications...................................................................................... 8
3.1 Input voltage ranges ................................................................................. 8
3.2 Product designation .................................................................................. 8
3.3 Overload capability ................................................................................... 9
3.4 Protection features.................................................................................... 9
4 Mechanical Installation................................................................................... 10
4.1 Dimensions ............................................................................................. 10
4.2 IP20 housing: mounting and dimensions of switch cabinet..................... 13
5 Electrical Installation ...................................................................................... 15
5.1 Prior to installation .................................................................................. 16
5.2 Installation............................................................................................... 17
5.3 Signal terminals overview ....................................................................... 21
5.4 RJ45 Communication Socket.................................................................. 22
5.5 UL-compliant installation......................................................................... 23
5.6 Electromagnetic compatibility.................................................................. 24
6 Startup.............................................................................................................. 26
6.1 User interface.......................................................................................... 26
6.2 Easy startup ............................................................................................ 27
7 Operation ......................................................................................................... 32
7.1 Drive status ............................................................................................. 32
8 Service and fault codes .................................................................................. 33
8.1 Troubleshooting ...................................................................................... 33
8.2 Fault history ............................................................................................ 33
8.3 Fault codes ............................................................................................. 34
8.4 SEW electronics service ......................................................................... 35
9 Parameters....................................................................................................... 36
9.1 Standard parameters .............................................................................. 36
9.2 Extended parameters.............................................................................. 37
9.3 P-15 Digital inputs function select........................................................... 40
9.4 Real-time monitoring parameters (read-only) ......................................... 42
10 Technical Data................................................................................................. 44
10.1 Conformance .......................................................................................... 44
10.2 Environmental ......................................................................................... 44
10.3 Output power and current ratings............................................................ 45
11 Index................................................................................................................. 50

4Operating Instructions – MOVITRAC® LTE-B
1 Structure of the safety notes
Important Notes
Operating Instr uctions
1 Important Notes
1.1 Structure of the safety notes
The safety notes in these operating instructions are structured as follows:
Unless the information in the operating instructions is adhered to, it will be impossible to
ensure:
• Trouble-free operation
• Fulfillment of any rights to claim under guarantee
Consequently, read the operating instructions before you start working with the
unit!
The operating instructions contain important information about servicing. Therefore,
keep the operating instructions close to the unit.
Symbol SIGNAL WORD
Nature and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to avoid the hazard.
Symbol Signal Word Meaning Consequences if
disregarded
Example:
General hazard
Specific hazard,
e.g. electric shock
HAZARD Imminent hazard Severe or fatal injuries
WARNING Possible hazardous situation Severe or fatal injuries
CAUTION Possible hazardous situation Minor injuries
STOP Possible damage to property Damage to the drive system or its environ-
ment
NOTE Useful information or tip
Simplifies drive system handling

Operating Instructions – MOVITRAC® LTE-B 5
1
Application environment
Important Notes
1.2 Application environment
The following applications are forbidden unless measures are expressly taken to make
them possible:
• Use in explosion-proof areas.
• Use in environments with harmful substances:
– Oils
–Acids
– Gases
– Vapors
–Dust
– Radiated interference
– Other harmful environments
• Use subject to mechanical vibration and shock loads in excess of the requirements
in EN 50178.
• If the inverter performs safety functions which have to guarantee the protection of
machinery and people.
1.3 Waste disposal
Please follow the current instructions: dispose in accordance with the regulations in
force:
• Electronics scrap (printed-circuit boards)
• Plastic (housing)
• Sheet metal
• Copper

6Operating Instructions – MOVITRAC® LTE-B
2 Installation and startup
Safety Notes
2 Safety Notes
MOVITRAC®LTE-B drive inverters may not perform safety functions without higher-
level safety systems.
Do not use MOVITRAC®LTE-B drive inverters for any safety functions in conjunction
with hoist applications.
2.1 Installation and startup
•Never install damaged products or take them into operation. Please submit a
complaint to the transport company immediately in the event of damage.
•Installation, startup and service work on the unit only by trained personnel.
The personnel must be trained in the relevant aspects of accident prevention
and must comply with the regulations in force (e.g. EN 60204, VBG 4,
DIN-VDE 0100/0113/0160).
• Follow the specific instructions during installation and startup of the motor and
the brake!
• Make sure that preventive measures and protection devices correspond to the
applicable regulations (e.g. EN 60204 or EN 50178).
Grounding the unit is a necessary protective measure.
Overcurrent protection devices are a necessary protective measure.
•The unit meets all requirements for reliable isolation of power and electronics
connections in accordance with UL508. All connected circuits must also satisfy
the requirements for reliable isolation so as to guarantee reliable isolation.
• Take suitable measures to ensure that the connected motor does not start up
automatically when the inverter is switched on. To do this, you can connect binary
inputs DI01 through DI03 to GND.
•Integral solid state short circuit protection does not provide branch circuit pro-
tection. Branch circuit protection must be provided in accordance with the National
Electrical Code and any additional local codes.

Operating Instructions – MOVITRAC® LTE-B 7
2
Operation and servicing
Safety Notes
2.2 Operation and servicing
•Dangerous voltages are present in the output terminals and the cables and
motor terminals connected to them when the unit is switched on. Dangerous
voltages may also be present when the unit is inhibited and the motor at a standstill.
• The unit is not necessarily deenergized when the LEDs and the 7-segment
display are off.
•Safety functions inside the unit or a mechanical blockage may cause the motor
to stop. The removal of the source of the malfunction or a reset can result in an
automatic restart of the drive. If, for safety reasons, this is not permissible for the
driven machine, disconnect the unit from the supply system before correcting the
fault.
WARNING
Danger of electrical shock. High voltages are present in the terminals and in within the
drive for up to 10 minutes after the electrical supply has been disconnected.
Severe or fatal injuries.
• Disconnect and isolate the MOVITRAC®LTE-B from the electrical supply at least
10 minutes before commencing any work on it.

8Operating Instructions – MOVITRAC® LTE-B
3 Input voltage ranges
General specifications
3 General specifications
3.1 Input voltage ranges
Depending on model and power rating the drives are designed for direct connection to
the following supplies:
MOVITRAC®LTE-B sizes 1, 2 (115 V input):
115 V ± 10 %, 1-phase, 50 … 60 Hz ± 5 %
MOVITRAC®LTE-B sizes 1, 2 and 3s (200 – 240 V):
200 V ... 240 V ± 10 %, 1-phase* / 3-phase, 50 … 60 Hz ± 5 %
MOVITRAC®LTE-B sizes 1, 2 and 3s (380 – 480 V):
380 V ... 480 V ± 10 %, 3-phase, 50 … 60 Hz ± 5 %
Products used with a 3-phase supply are designed for a maximum supply imbalance of
3 % between phases. For input supplies which have a supply imbalance greater than
3 % (typically the Indian subcontinent and parts of Asia Pacific including China) we
recommend that input chokes are used.
3.2 Product designation
NOTE
*It is also possible to connect 1-phase MOVITRAC®LTE-B units to 2-phases of a
200 ... 240 V, 3-phase mains.
MC LTE 1 B 0015 2 0 1 1 00 (60 Hz)
60Hz American Version only
Type
00 = Standard IP20 housing
10 = IP55 / NEMA 12 housing
20 = IP55 / NEMA 12 housing with switch
Quadrants 1 = 1Q (without brake chopper)
4 = 4Q
Connection type 1 = 1-phase
3 = 3-phase
Interference
suppression on
the supply side
0 = class 0
A = class A
B = class B
Mains voltage
1 = 115 V
2 = 200 ... 240 V
5 = 380 ... 480 V
Recommended
motor power 0015 = 1.5 kW
Version B
Motor 1 = single phase motors only
Product type MC LTE

Operating Instructions – MOVITRAC® LTE-B 9
3
Overload capability
General specifications
3.3 Overload capability
All MOVITRAC®LTE-B units have a possible overload of:
• 150 % for 60 seconds
• 175 % for 2 seconds
The overload is reduced to 150 % for 7.5 seconds if the output frequency is below
10 Hz.
For motor overload adjustment see parameter P-08 in chapter "Standard parameters"
(page 36).
3.4 Protection features
• Output short-circuit, phase-to-phase, phase-to-ground
• Output over-current
• Overload protection
– Drive delivers 150 % of rated motor current for 60 seconds.
• Over-voltage trip
– Set at 123 % of drive maximum rated supply voltage.
• Under-voltage trip
• Over temperature trip
• Under temperature trip
– Drive will trip if enabled below –10 °C
• Supply phase loss
– A running drive will trip if one phase of a 3-phase supply is lost for more than
15 seconds.

10 Operating Instructions – MOVITRAC® LTE-B
4 Dimensions
Mechanical Installation
4 Mechanical Installation
• Inspect the MOVITRAC®LTE-B carefully prior to installation to ensure it is undam-
aged.
• Store the MOVITRAC®LTE-B in its box until required. Storage should be clean and
dry and within the ambient temperature range –40 °C to +60 °C.
• Install the MOVITRAC®LTE-B on a flat, vertical, flame-resistant, vibration-free
surface, within a suitable switch cabinet. This should be according to EN 60529 if
specific Ingress Protection (IP) ratings are required.
• Do not place flammable material close to the drive.
• The entry of conductive or flammable foreign bodies should be prevented.
• The maximum ambient operating temperature is 50 °C and the minimum is 0 °C.
Please observe the specific ratings employed in chapter "Environmental" (page 44).
• Relative humidity must be less than 95 % (non-condensing).
•MOVITRAC
®LTE-B units can be installed side-by-side. This gives adequate venti-
lation space between them. If the MOVITRAC®LTE-B is to be installed above anoth-
er drive or any other heat-producing device, the minimum vertical spacing is 150 mm.
The switch cabinet should either be force-ventilated or large enough to allow natural
cooling (see chapter "IP20 housing: mounting and dimensions of switch cabinet" on
page 13).
4.1 Dimensions
MOVITRAC®LTE-B is available in 2 housing versions:
• Standard IP20 housing for use in switch cabinets
•IP55/NEMA12K
The IP55 / NEMA 12 K housing is protected against moisture and dust. Therefore, the
drives can be operated indoors under harsh conditions. Electronically, the drives are
identical and the only differences are the dimensions of the housing and the weight.

Operating Instructions – MOVITRAC® LTE-B 11
4
Dimensions
Mechanical Installation
4.1.1 Dimensions of the IP20 housing
62741AXX 62742AXX 62743AXX
Dimension Size 1 Size 2 Size 3
A (Height) [mm] 174 220 261
[in] 6.85 8.66 10.28
B (Width) [mm] 79 104 126
[in] 3.11 4.10 4.96
C (Depth) [mm] 122.6 150 178
[in] 4.83 5.90 7.01
Weight [kg] 1.1 2.0 4.5
[lb] 2.43 4.40 10.0
a [mm] 50.0 63.0 80.0
[in] 1.97 2.48 3.15
b [mm] 162 209.0 247
[in] 6.38 8.23 9.72
c [mm] 16 23 25.5
[in] 0.63 0.91 1.02
d [mm] 5.0 5.25 7.25
[in] 0.2 0.21 0.29
Power terminal
torque settings
[Nm] 1.0 1.0 1.0
[lb.in] 8.85 8.85 8.85
Recommended screw size 4 ×M4 4 ×M4 4 ×M4
A
B
UVW
1357911246810
L1/L L2/N L3
C
acc
d
b
d

12 Operating Instructions – MOVITRAC® LTE-B
4 Dimensions
Mechanical Installation
4.1.2 Dimensions of the IP55 / NEMA 12 housing (LTE xxx –10 and –20)
60198AXX 60200AXX 64882AXX 60497AXX
A
B
C
d
b
c
ab
XX Y
Z
Dimension Size 1 Size 2 Size 3
Height (A) [mm] 200 310 310
[in] 7.9 12.2 12.2
Width (B) [mm] 140 165 211
[in] 5.5 6.5 8.31
Depth (C) [mm] 165 176 240
[in] 6.5 6.9 9.45
Weight [kg] 2.3 4.5 5.6
[lb] 5.1 9.9 12.4
a [mm] 128 153 196
[in] 5 6 7.72
b [mm] 6 6 7
[in] 0.23 0.23 0.28
c [mm] 25 25 25
[in] 0.98 0.98 0.98
d [mm] 142 252 251
[in] 5.6 9.9 9.88
X [mm] 22 25 25
[in] 0.87 0.98 0.98
Y1) [mm] 22 22 22
[in] 0.87 0.87 0.87
Z1) [mm] 17 17 17
[in] 0.67 0.67 0.67
Power terminal
torque settings
[Nm] 1 1 1
[lb.in] 8.85 8.85 8.85
Control terminal
torque settings
[Nm] 0.5 0.5 0.5
[lb.in] 4.43 4.43 4.43
Recommended screw size 2 ×M4 4 ×M4 4 ×M4
1) Glands Y and Z are flip out glands.

Operating Instructions – MOVITRAC® LTE-B 13
4
IP20 housing: mounting and dimensions of switch cabinet
Mechanical Installation
4.2 IP20 housing: mounting and dimensions of switch cabinet
For applications that require a higher IP rating than the IP20 offered by the standard
housing, the drive must be mounted in a switch cabinet. The following guidelines should
be observed for these applications:
• The switch cabinet should be made from a thermally conductive material, unless
forced ventilation is used.
• When a vented switch cabinet is used, there should be venting above and below the
drive to ensure good air circulation. Air should be drawn in below the drive and
expelled above the drive.
• If the external environment contains contamination particles (e.g. dust), a suitable
particle filter should be fitted to the vents and forced ventilation implemented. The
filter must be serviced and cleaned as and when necessary.
• Environments with a high moisture, salt or chemical content should use a suitably
sealed (non-vented) switch cabinet.
4.2.1 Dimensions of non-vented metal switch cabinet
Drive power rating
Sealed switch cabinet
A B C D
[mm] [in] [mm] [in] [mm] [in] [mm] [in]
Size 1 0.37 kW, 0.75 kW 115 V
0.37 kW, 0.75 kW 230 V
300 11.81 250 9.84 200 7.87 50 1.97
Size 1 1.5 kW 230 V
0.75 kW, 1.5 kW 400 V
400 15.75 300 11.81 250 9.84 75 2.95
Size 2 1.1 kW 115 V
1.5 kW 230 V
1.5 kW, 2.2 kW 400 V
400 15.75 300 11.81 300 11.81 60 2.36
Size 2 2.2 kW 230 V
4.0 kW 400 V 600 23.62 450 17.72 300 11.81 100 3.94
62736AXX
Figure 1: Switch cabinet
A
D
D
C
B

14 Operating Instructions – MOVITRAC® LTE-B
4 IP20 housing: mounting and dimensions of switch cabinet
Mechanical Installation
4.2.2 Dimensions of vented switch cabinet
4.2.3 Dimensions of force vented switch cabinet
Drive power rating
Vented switch cabinet
A B C D
[mm] [in] [mm] [in] [mm] [in] [mm] [in]
Size 1 All ratings 400 15.75 300 11.81 150 5.91 75 2.95
Size 2 All ratings 600 23.62 400 15.75 250 9.84 100 3.94
Size 3 All ratings 800 31.5 600 23.62 300 11.81 150 5.91
Drive power rating
Force vented switch cabinet (with fan)
A B C D
Air Flow[mm] [in] [mm] [in] [mm] [in] [mm] [in]
Size 1 All ratings 300 11.81 200 7.87 150 5.91 75 2.95 > 15 m3/h
Size 2 All ratings 400 15.75 300 11.81 250 9.84 100 3.94 > 45 m3/h
Size 3 All ratings 600 23.62 400 15.75 250 9.84 150 5.91 > 80 m3/h

Operating Instructions – MOVITRAC® LTE-B 15
5
IP20 housing: mounting and dimensions of switch cabinet
Electrical Installation
5 Electrical Installation
It is essential to comply with the safety instructions in chapter 2 during installa-
tion.
•MOVITRAC
®LTE-B units should only be installed by qualified electricians and in
accordance with local and national regulations and codes of practice.
• The MOVITRAC®LTE-B has an Ingress Protection rating of IP20. For higher IP
ratings, use a suitable enclosure or the IP55 version.
• Where the electrical supply to the drive is through a plug and socket connector, do
not disconnect until 10 minutes have elapsed after turning off the supply.
• Ensure correct earthing connections. See diagram in chapter "Drive and motor
connection" (page 19).
• The earth cable must be sufficient to carry the maximum supply fault current which
normally will be limited by the fuses or motor circuit breaker.
WARNING
Danger of electrical shock. High voltages are present in the terminals and in within the
drive for up to 10 minutes after the electrical supply has been disconnected.
Severe or fatal injuries.
• Disconnect and isolate the MOVITRAC®LTE-B from the electrical supply at least
10 minutes before commencing any work on it.
HAZARD
Risk of fatal injury if the hoist falls.
Severe or fatal injuries.
•MOVITRAC
®LTE-B is not designed for use as a safety device in hoist applications.
Use monitoring systems or mechanical protection devices to ensure safety.

16 Operating Instructions – MOVITRAC® LTE-B
5 Prior to installation
Electrical Installation
5.1 Prior to installation
• Ensure that the supply voltage, frequency and number of phases (single or 3-phase)
correspond to the rating of the MOVITRAC®LTE-B as delivered.
• An isolator or similar should be installed between the power supply and the drive.
• Never connect the mains power supply to the MOVITRAC®LTE-B output terminals
U, V or W.
• The cables are only protected when slow blow HRC fuses or a motor circuit breaker
(MCB) are used.
• Do not install any type of automatic switchgear between the drive and the motor.
Wherever control cabling is close to power cabling, maintain a minimum separation
of 100 mm and arrange crossings at 90 °.
• Ensure that screening or armoring of power cables is effected in accordance with the
connections diagram in chapter "Drive and motor connection" (page 19).
• Ensure that all terminals are tightened to the appropriate torque.
5.1.1 Opening the front cover
IP55 size 1 & 2 Insert a screwdriver into the opening as illustrated below to release the front cover.
IP55 size 3 Remove the 2 screws on the front of the unit to open the front cover.
64506AXX
XX Y
Z
64507AXX
[1] Front cover screws
[1][1]

Operating Instructions – MOVITRAC® LTE-B 17
5
Installation
Electrical Installation
5.1.2 Helpcard
In the IP20 housing the helpcard is located in a separate slot above the display. In the
IP55 housing the helpcard is attached to the inside of the front cover.
5.2 Installation
Connect the drive according to the following diagrams. Ensure that the motor terminal
box connections are correct. There are 2 standards in general: Star and Delta. It is
essential to ensure that the motor is connected in accordance with the voltage at which
it will be operated. For more information, refer to the diagram in chapter "Motor terminal
box connections" (page 18).
It is recommended that the power cabling should be 4-core PVC-insulated screened
cable, laid in accordance with local industrial regulations and codes of practice.
The ground terminal of each MOVITRAC®LTE-B should be individually connected
directly to the site earth (ground) busbar (through the filter if installed) as shown.
MOVITRAC®LTE-B ground connections should not loop from one drive to another.
They should also not loop to or from any other equipment. Ground loop impedance must
conform to local industrial safety regulations. To meet UL regulations, UL approved ring
crimp terminals should be used for all earth wiring connections.

18 Operating Instructions – MOVITRAC® LTE-B
5 Installation
Electrical Installation
5.2.1 Motor terminal box connections
Motors are connected in either Star, Delta, Double Star or Star Nema motors. The motor
rating plate will indicate the voltage rating for the method of connection, which must
match the operating voltage of the MOVITRAC®LTE-B unit.
R13
R76
DT / DV
Low voltage ΔHigh voltage 댴
Low voltage 댴댴 High voltage 댴
Low voltage 댴댴 High voltage 댴
W2 U2
U1
U
V1 W1
V2
V W
W2 U2
U1
U
V1 W1
V2
V W
U3 V3
U1
L1
V1 W1
T1 T2 T3
W3
T9 T7 T8
W2 U2 V2
T6 T4 T5
L2 L1
T9 T7
U1
L1
V1 W1
T1 T2 T3
T8
T6 T4 T5
W3 U3 V3
W2 U2 V2
L2 L1
U3 V3
U1
U
V1 W1
T7 T8 T9
T1 T2 T3
W3
V W
T4 T5 T6
U2 V2 W2
T4 T5 T6
T7 T8 T9
T1 T2 T3
U2 V2 W2
U3 V3
U1
U
V1 W1
W3
V W

Operating Instructions – MOVITRAC® LTE-B 19
5
Installation
Electrical Installation
5.2.2 Drive and motor connection
WARNING
Danger of electrical shock. Risk of exposure to high voltage may occur if the unit is
wired incorrectly.
Severe or fatal injuries.
• It is essential to observe the connection sequence illustrated below.
64606AEN
Figure 2: Wiring diagram for power section
[1] Mains supply contactor to drive
[2] Mains supply to brake rectifier, switched simultaneously by K10
[3] Control contactor / relay, energized via the internal relay contact [4] in the drive and supplies the brake rectifier
[4] Potential free relay contact inside the drive
[V+] External power supply for energizing the control contactor / relay
* Size 2 and 3 only
BW
F14/F15F14/F15
L1 L2 L3
L1' L2' L3'
F11/F12/F13
K10
(AC-3)
L1
L2/N
PE
L1 L2 L3
UVW
1
2
3
4
5
1
2
3
4
5
K12
(AC-3)
K12
(AC-3)
GNDGND
GND
BG
BGE
BG
BGE
F14/F15
K11
(AC-3)
K11
(AC-3)
K11
(AC-3)
1
2
3
4
13
14
15
BMK
V
AC
V
AC
V
AC
*
M
3-phase
Option ND.. input choke
Cut-off in the AC
circuit
DT/DV/D: DT/DV/D:
Cut-off in the DC
and AC circuits
white
red
blue
white
red
blue
Power section
10
11
+V
[V+] +V
10
11
10
11
red
white
blue
BR
BW.. / BW..-T
braking resistor
connection*
+
[1]
[2]
[4]
[3]
-ph.

20 Operating Instructions – MOVITRAC® LTE-B
5 Installation
Electrical Installation
Always switch off the brake on the DC and AC sides with:
• All hoist applications
• Drives that require a rapid brake response time
5.2.3 Motor thermal protection (TF / TH)
Motors with an internal PTC over-temperature sensor (TF, TH or similar) can be con-
nected directly to the MOVITRAC®LTE-B. A trip will then be displayed on the drive.
The sensor is connected to terminal 1 (+24 V) and Digital Input 3. Parameter P-15 must
be set to external trip input to receive over-temperature trips. The trip level should be set
to 2.5 k Ω.
NOTE
• Connect the brake rectifier using a separate supply system lead.
•Supply via the motor voltage is not permitted!