Schmalz SCTSi IOL User manual

Compact Terminal SCTSi IOL
Operating Instructions
WWW.SCHMALZ.COM EN-US · 30.30.01.01262 · 03 · 10/20

Note
The Operating instructions were originally written in German. Store in a safe place for future reference.
Subject to technical changes without notice. No responsibility is taken for printing or other types of er-
rors.
Published by
© J.SchmalzGmbH, 10/20
This document is protected by copyright. J.SchmalzGmbH retains the rights established thereby. Repro-
duction of the contents, in full or in part, is only permitted within the limits of the legal provisions of
copyright law. Any modifications to or abridgments of the document are prohibited without explicit writ-
ten agreement from J.SchmalzGmbH.
Contact
J. Schmalz GmbH
Johannes-Schmalz-Str. 1
72293 Glatten, Germany
T: [phone]
[email protected]
www.schmalz.com
Contact information for Schmalz companies and trade partners worldwide can be found at:
www.schmalz.com/salesnetwork
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Contents
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Contents
1 Important Information ...................................................................................................................................6
1.1 Note on Using this Document ............................................................................................................ 6
1.2 The technical documentation is part of the product ........................................................................ 6
1.3 Type Plate ............................................................................................................................................ 6
1.4 Trademark............................................................................................................................................ 7
1.5 Warnings in This Document................................................................................................................ 7
1.6 Symbol.................................................................................................................................................. 7
2 Fundamental Safety Instructions...................................................................................................................8
2.1 Emissions .............................................................................................................................................. 8
2.2 Intended Use........................................................................................................................................ 8
2.3 Non-Intended Use ............................................................................................................................... 8
2.4 Personnel Qualifications ..................................................................................................................... 9
2.5 Modifications to the Product.............................................................................................................. 9
3 Product Description ......................................................................................................................................10
3.1 Compact Terminal Description ......................................................................................................... 10
3.2 Variants and Type Key ...................................................................................................................... 10
3.2.1 Compact Terminal Designation ................................................................................................10
3.2.2 Ejector Designation ...................................................................................................................11
3.3 Components of the Compact Terminal............................................................................................ 11
3.4 Bus Module Description .................................................................................................................... 12
3.4.1 Description ................................................................................................................................. 12
3.4.2 Bus Module Displays.................................................................................................................. 12
3.5 Description of the Ejector ................................................................................................................. 13
3.5.1 Ejector Variants.......................................................................................................................... 14
3.5.2 Ejector Displays and Operating Elements ................................................................................16
4 Technical Data ...............................................................................................................................................17
4.1 Operation and Storage Conditions .................................................................................................. 17
4.2 Electrical and Technical Parameters ................................................................................................. 17
4.3 IO link process data ........................................................................................................................... 18
4.4 Tested IO-Link master ....................................................................................................................... 18
4.5 Mechanical Data................................................................................................................................ 18
4.5.1 Performance Data...................................................................................................................... 18
4.5.2 Dimensions................................................................................................................................. 19
4.5.3 Terminal Mass ............................................................................................................................ 20
4.5.4 Pneumatic circuit plans ............................................................................................................. 21
4.5.5 Factory Settings ......................................................................................................................... 22
5 Interfaces .......................................................................................................................................................23
5.1 Basic Principles of IO-Link Communication...................................................................................... 23
5.2 Process Data....................................................................................................................................... 23
5.3 Retrievable Information via the ISDU Parameter............................................................................ 23
5.4 Near Field Communication NFC........................................................................................................ 24
6 Functions of the Compact Terminal and Ejectors .......................................................................................25
6.1 Overview of Functions ...................................................................................................................... 25
6.2 Device Identification ......................................................................................................................... 26
6.3 User-Specific Localization ................................................................................................................. 26

Contents
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6.4 System Commands............................................................................................................................. 26
6.5 Access Rights: PIN code for NFC write protection ........................................................................... 27
6.6 Restricting Access with Extended Device Access Locks ................................................................... 27
6.7 Diagnostics and Monitoring Functions of the Compact Terminal ................................................. 27
6.7.1 Determining SCTSi System Parameters.....................................................................................28
6.7.2 Device Diagnostics ..................................................................................................................... 31
6.7.3 Condition Monitoring [CM] (0x0092) ....................................................................................... 33
6.7.4 EPC values in the process data.................................................................................................. 36
6.7.5 IO-Link events ............................................................................................................................37
6.8 Ejector SCPSt Functions ..................................................................................................................... 38
6.8.1 Switching Points (0x0064 to 0x0067)........................................................................................ 38
6.8.2 Control Functions (0x006D).......................................................................................................39
6.8.3 Blow-Off Function (0x006E) ...................................................................................................... 40
6.8.4 Set Permitted Evacuation Time t1 (0x006B)............................................................................. 41
6.8.5 Set Permitted Leakage (0x006C)............................................................................................... 41
6.8.6 Counters (0x008C, 0x008D, 0x008F, 0x0090)............................................................................ 42
6.8.7 Manual Operation of the Ejectors............................................................................................ 42
6.8.8 Changing the Blow-Off Flow Rate on the Ejector................................................................... 44
7 Transport and Storage..................................................................................................................................45
7.1 Checking the Delivery ....................................................................................................................... 45
7.2 Removing the Packaging .................................................................................................................. 45
7.3 Reusing the Packaging...................................................................................................................... 45
8 Installation.....................................................................................................................................................46
8.1 Installation Instructions..................................................................................................................... 46
8.2 Mounting ........................................................................................................................................... 46
8.3 Instructions for the Pneumatic Connection ..................................................................................... 47
8.4 Recommended Line Cross Sections (Internal Diameters) in mm .................................................... 47
8.5 Electrical Connection......................................................................................................................... 48
8.6 Pin Assignment of M12 Connector for IO-Link Class B ................................................................... 49
8.7 Instructions for Start of Operations ................................................................................................. 49
9 Operation ......................................................................................................................................................50
9.1 Safety Instructions for Operation..................................................................................................... 50
9.2 Checking for Correct Installation and Function .............................................................................. 50
9.3 Zero-Point Adjustment (Calibration)................................................................................................ 50
9.4 Transferring Device Data with NFC .................................................................................................. 52
9.5 Reading the EPC Values .................................................................................................................... 52
10 Maintenance..................................................................................................................................................53
10.1 Safety ................................................................................................................................................. 53
10.2 Replacing the Silencer....................................................................................................................... 53
10.3 Replacing the Press-In Screens.......................................................................................................... 53
10.4 Cleaning the Compact Terminal....................................................................................................... 53
10.5 Replacement of the Device with a Parameterization Server.......................................................... 54
11 Warranty........................................................................................................................................................55
12 Spare and wearing parts, accessories .........................................................................................................56
12.1 Spare and Wearing Parts .................................................................................................................. 56
12.2 Accessories ......................................................................................................................................... 56

Contents
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13 Troubleshooting............................................................................................................................................57
13.1 Troubleshooting ................................................................................................................................ 57
13.2 Error Codes, Causes and Solutions (0x0082) .................................................................................... 57
14 Decommissioning and Recycling..................................................................................................................59
14.1 Disposing of the Compact Terminal................................................................................................. 59
14.2 Materials Used ................................................................................................................................... 59
15 Appendix .......................................................................................................................................................60
15.1 EC Declaration of Conformity........................................................................................................... 60
15.2 SCTSi Data Dictionary 21.10.01.00077_05.pdf ................................................................................. 61

Important Information
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1Important Information
1.1Note on Using this Document
J.SchmalzGmbH is generally referred to as Schmalz in these Operating instructions.
These Operating instructions contain important notes and information about the different operating
phases of the product:
• Transport, storage, start of operations and decommissioning
• Safe operation, required maintenance, rectification of any faults
The Operating instructions describe the product at the time of delivery by Schmalz.
1.2The technical documentation is part of the product
1. For problem-free and safe operation, follow the instructions in the documents.
2. Keep the technical documentation in close proximity to the product. The documentation must be ac-
cessible to personnel at all times.
3. Pass on the technical documentation to subsequent users.
ðFailure to follow the instructions in these Operating instructions may result in injuries!
ðSchmalz is not liable for damage or malfunctions that result from failure to heed these instructions.
If you still have questions after reading the technical documentation, contact Schmalz Service at:
www.schmalz.com/services
1.3Type Plate
1 2
The type plates (1) and (2) are permanently attached to the Terminal and must always be clearly legible.
The type plate (1) contains the following data:
• Name
• Article/part number
• QR code
• Product key
The type plate (2) contains the following data:
• CE label
• Voltage range
• Permitted pressure range
• Manufacturing date
• Serial number

Important Information
EN-US · 30.30.01.01262 · 03 · 10/20 7 / 68
Please specify all the information above when ordering replacement parts, making warranty claims or for
any other inquiries.
1.4Trademark
IO-Link conforms to IEC 61131-9:2013, which specifies single-drop digital communication interface tech-
nology for small sensors and actuators (SDCI) (commonly known as IO-Link).
1.5Warnings in This Document
Warnings warn against hazards that may occur when handling the product. The signal word indicates the
level of danger.
Signal word Meaning
WARNING Indicates a medium-risk hazard that could result in death or serious injury if
not avoided.
CAUTION Indicates a low-risk hazard that could result in minor or moderate injury if
not avoided.
NOTE Indicates a danger that leads to property damage.
1.6Symbol
This symbol indicates useful and important information.
üThis symbol represents a prerequisite that must be met prior to an operational step.
4This symbol represents an action to be performed.
ðThis symbol represents the result of an action.
Actions that consist of more than one step are numbered:
1. First action to be performed.
2. Second action to be performed.

Fundamental Safety Instructions
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2Fundamental Safety Instructions
2.1Emissions
The ejectors integrated in the SCTSi emit noise due to the use of compressed air.
WARNING
Noise pollution due to the escape of compressed air
Hearing damage!
4Wear ear protectors.
4The ejector must only be operated with a silencer.
CAUTION
Compressed air or vacuum in direct contact with the eye
Severe eye injury
4Wear eye protection
4Do not look into compressed air openings
4Do not look into the silencer air stream
4Do not look into vacuum openings, e.g. suction cups
2.2Intended Use
The terminal is built in accordance with the latest standards of technology and is delivered in a safe oper-
ating condition; however, hazards may arise during use.
The terminal is designed to generate a vacuum for gripping and transporting objects when used in con-
junction with suction cups. Depending on the design, the electrical control signals are transmitted directly
or via appropriate communication lines.
Neutral gases are approved as evacuation media. Neutral gases include air, nitrogen and inert gases (e.g.
argon, xenon and neon). For further information, see (> See ch. Technical Data).
The product is intended for industrial use.
Any other use is considered improper by the manufacturer and is deemed as contrary to the designated
use.
2.3Non-Intended Use
WARNING
Extraction of hazardous media, liquids or bulk material
Personal injury or damage to property!
4Do not extract harmful media such as dust, oil mists, vapors, aerosols etc.
4Do not extract aggressive gases or media such as acids, acid fumes, bases, biocides, dis-
infectants or detergents.
4Do not extract liquids or bulk materials, e.g. granulates.
Schmalz accepts no liability for damages caused by non-intended usage of the SCTSi.

Fundamental Safety Instructions
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In particular, the following are considered non-intended use:
• Use in potentially explosive atmospheres
• Use in medical applications
• Lifting people or animals
• Evacuation of objects that are in danger of imploding
2.4Personnel Qualifications
Unqualified personnel cannot recognize dangers and are therefore exposed to higher risks!
1. Task only qualified personnel to perform the tasks described in this Operating instructions.
2. The product must be operated only by persons who have undergone appropriate training.
This Operating instructions is intended for fitters who are trained in handling the product and who can
operate and install it.
2.5Modifications to the Product
Schmalz assumes no liability for consequences of modifications over which it has no control:
1. The product must be operated only in its original condition as delivered.
2. Use only original spare parts from Schmalz.
3. The product must be operated only in perfect condition.

Product Description
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3Product Description
3.1Compact Terminal Description
Example: SCTSi with 9 ejectors
The Schmalz Compact terminal SCTSi, SCTSi for short, is a compact unit consisting of individual discs that
links several vacuum generators, ejectors and IO-Link class B masters.
Thanks to its modular design, up to 16 individual ejectors can be controlled and configured indepen-
dently. It can be used to handle different parts simultaneously and independently using just one vacuum
system.
The Compact terminal SCTSi has an IO-Link class B interface, referred to as “IO-Link” for short. The com-
pressed air supply can be connected centrally for all ejectors. As an alternative, it can also be connected
separately for each ejector. Each ejector has an autonomous energy and process control for monitoring
the vacuum circuit.
All of the settings, parameters and measurement and analysis data are made available centrally via IO-
Link. Additionally, much of the information and status reports for the Compact terminal SCTSi can be ac-
cessed using wireless communication with NFC (Near Field Communication).
3.2Variants and Type Key
3.2.1Compact Terminal Designation
The item designation of the Compact terminal SCTSi is composed of a product key, which indicates the
number of ejectors installed and their precise properties.
The SCTSi product key (system configuration), e.g. SCTSi-IOL-16-AA-10A46-2A4H-1BEC-3BP4-24, is com-
posed as follows:
Property Example values Variants / note
Product class SCTSi-IOL IOL => IO-Link
Number of ejectors 16 max. 16 units
Code terminal AA Contains all basic functions/properties in coded
form
Ejector block 1 10 A46 individual discs Contains the complete “type information” of
the blocked individual discs
Ejector block 2 2 A4H individual discs
Ejector block 3 1 BEC individual discs
Ejector block 4 3 BP4 individual discs
Important Notes:
• A terminal always consists of a bus module and individual discs (ejectors).
• A maximum of four ejector individual discs can be used.