schmersal AZM201B-I2-SK-T-1P2PW Service manual

INSTRUCTIONS FOR OPERATION AND ASSEMBLY
AZM201B-I2-SK-T-1P2PW
Table of Contents
1 About this document
1.1 Function
1.2 Target group of the operating instructions: authorised qualified personnel
1.3 Explanation of the symbols used
1.4 Appropriate use
1.5 General safety instructions
2 Product description
2.1 Ordering code
2.2 Special versions
2.3 Purpose
2.4 Warning about misuse
2.5 Exclusion of liability
2.6 Technical Data
3 Mounting
3.1 General mounting instructions
3.2 Dimensions
4 Electrical connection
4.1 General information for electrical connection
4.2 Serial diagnostic -SD
4.3 Wiring examples for series-wiring
4.4 Wiring configuration and connector accessories
5 Anlernen der Betätiger / Betätigererkennung
6 Active principle and diagnostic functions
6.1 Magnet control
6.2 Mode of operation of the safety outputs
6.3 Diagnostic-LEDs
6.4 Solenoid interlock with conventional diagnostic output
6.5 Solenoid interlock with serial diagnostic function SD
7 Set-up and maintenance
8 Disassembly and disposal
8.1 Disassembly
8.2 Disposal
1 About this document
1.1 Function
This document provides all the information you need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the switchgear. The operating instructions enclosed with the device must always be
kept in a legible condition and accessible.
1-22

1.2 Target group of the operating instructions: authorised qualified
personnel
All operations described in the operating instructions manual must be carried out by trained specialist personnel,
authorised by the plant operator only.
Please make sure that you have read and understood these operating instructions and that you know all applicable
legislations regarding occupational safety and accident prevention prior to installation and putting the component
into operation.
The machine builder must carefully select the harmonised standards to be complied with as well as other technical
specifications for the selection, mounting and integration of the components.
The information contained in this operating instructions manual is provided without liability and is subject to
technical modifications.
1.3 Explanation of the symbols used
FInformation, hint, note: This symbol is used for identifying useful additional information.
2
Caution:Failure to comply with this warning notice could lead to failures or malfunctions.
Warning:Failure to comply with this warning notice could lead to physical injury and/or damage to the machine.
1.4 Appropriate use
The Schmersal range of products is not intended for private consumers.
The products described in these operating instructions are developed to execute safety-related functions as part of
an entire plant or machine. It is the responsibility of the manufacturer of a machine or plant to ensure the correct
functionality of the entire machine or plant.
The safety switchgear must be exclusively used in accordance with the versions listed below or for the applications
authorised by the manufacturer. Detailed information regarding the range of applications can be found in the
chapter "Product description".
1.5 General safety instructions
The user must observe the safety instructions in this operating instructions manual, the country specific installation
standards as well as all prevailing safety regulations and accident prevention rules.
FFurther technical information can be found in the Schmersal catalogues or in the online catalogue on the Internet:
products.schmersal.com.
2-22

2 Product description
2.1 Ordering code
Product type description:
AZM201(1)-(2)-(3)-T-(4)-(5)
(1)
ZSolenoid interlock monitored
BActuator monitored
(2)
without Standard coding
I1 Individual coding
I2 Individual coding, re-teaching enabled
(3)
SK Screw terminals
CC Cage clamps
ST2 Connector plug M12, 8-pole
(4)
1P2PW 1 diagnostic output, p-type and >2 safety outputs, p-type >
(combined diagnostic signal: guard system closed and interlock
locked)
SD2P serial diagnostic output and 2 p-type safety outputs
(5)
without Power to unlock
APower to lock
Betätiger geeignet für
AZ/AZM201-B1-... verschiebbare Schutzeinrichtungen
AZ/AZM201-B30-... drehbare Schutzeinrichtungen
AZ/AZM201-B40-... Anschlagtüren mit überlappender Falz
2.2 Special versions
3-22

For special versions, which are not listed in the ordering code, these specifications apply accordingly, provided that
they correspond to the standard version.
2.3 Purpose
The non-contact, electronic safety switchgear is designed for application in safety circuits and is used for monitoring
the position and locking of movable safety guards.
FThe safety switchgears are classified according to EN ISO 14119 as type 4 interlocking devices. Designs with individual
coding are classified as highly coded.
The different variants can be used as safety switch with interlocking function either as solenoid interlock.
2If the risk analysis indicates the use of a monitored interlock then a variant with the monitored interlock is to be used,
marked with the > symbol in the ordering code.
The actuator monitoring variant (B) is a safety switch with an interlock function for process protection.
The safety function consists of safely switching off the safety outputs when the safety guard is unlocked or opened
and maintaining the safe switched off condition of the safety outputs for as long as the safety guard is open.
2Interlocks with power to lock principle may only be used in special cases after a thorough evaluation of the accident risk,
since the safety guard can be opened immediately on failure of the power supply or upon activation of the main switch.
Series-wiring
Series-wiring can be set up. In the case of a series connection, the risk time remains unchanged and the reaction
time increases by the sum of the reaction time of the inputs per additional unit specified in the technical data. The
quantity of devices is only limited by the cable drops and the external cable fuse protection, according to the
technical data. Up to 31 device variants with serial diagnostics can be wired in series.
2The user must evaluate and design the safety chain in accordance with the relevant standards and the required safety
level. If multiple safety sensors are involved in the same safety function, the PFH values of the individual components must
be added.
2The entire concept of the control system, in which the safety component is integrated, must be validated to the relevant
standards.
2.4 Warning about misuse
2In case of improper use or manipulation of the safety switchgear, personal hazards or damages to machinery or plant
components cannot be excluded. There are no residual risks, provided that the safety instructions as well as the
instructions regarding mounting, commissioning, operation and maintenance are observed.
2.5 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from defective mounting or failure to comply
with the operating instructions manual. The manufacturer shall accept no liability for damages resulting from the
use of unauthorised spare parts or accessories.
4-22

For safety reasons, invasive work on the device as well as arbitrary repairs, conversions and modifications to the
device are strictly forbidden, the manufacturer shall accept no liability for damages resulting from such invasive
work, arbitrary repairs, conversions and/or modifications to the device.
2.6 Technical Data
Approvals - Standards
Certificates TÜV
cULus
FCC
IC
General data
Standards EN ISO 13849-1
EN ISO 14119
EN IEC 60947-5-3
EN IEC 61508
Coding Individual coding, multiple teaching
Coding level according to EN ISO 14119 High
Working principle RFID
Frequency band RFID 125 kHz
Transmitter output RFID, maximum -6 dB/m
Enclosure material Glass-fibre, reinforced thermoplastic
Gross weight 585 g
Duration of risk, maximum 200 ms
Reaction time, switching off safety outputs via actuator, maximum 100 ms
Reaction time, switching off safety outputs via safety inputs,
maximum
1.5 ms
General data - Features
Power to unlock Yes
Actuator monitored Yes
Manual release Yes
Short circuit detection Yes
Cross-circuit detection Yes
Series-wiring Yes
Safety functions Yes
Integral system diagnostics, status Yes
Number of safety contacts 2
5-22

Safety classification
Standards EN ISO 13849-1
EN IEC 61508
Safety classification - Interlocking function
Performance Level, up to e
Category 4
PFH value 1.90 x 10⁻⁹ /h
PFD value 1.60 x 10⁻⁴
Safety Integrity Level (SIL), suitable for applications in 3
Mission time 20 Year(s)
Mechanical data
Mechanical life, minimum 1,000,000 Operations
Holding force FZh in accordance with EN ISO 14119 2,000 N
Note (clamping force FZh) 1,000 N when used with the AZ/AZM201-B30 actuator, for indoor
use.
Holding force Fmax, maximum 2,600 N
Note (clamping force Fmax) 1,300 N when used with the AZ/AZM201-B30 actuator, for indoor
use.
Latching force 30 N
Actuating speed, maximum 0.2 m/s
Type of the fixing screws 2x M6
Tightening torque of the fixing screws, maximum 8 Nm
Tightening torque of the fastening screws for the housing cover,
minimum
0.7 Nm
Tightening torque of the fastening screws for the housing cover,
maximum
1 Nm
Note Torx T10
Mechanical data - Connection technique
Termination Screw terminals
Length of sensor chain, maximum 200 m
Note (length of the sensor chain) Cable length and cross-section change the voltage drop dependiing
on the output current
Note (series-wiring) Unlimited number of devices, oberserve external line fusing, max.
31 devices in case of serial diagnostic SD
Cable entry 1x M20
Cable section, minimum 0.25 mm²
6-22

Cable section, maximum 1.5 mm²
Note (Cable section) All indications including the conductor ferrules.
Wire cross-section, minimum 23 AWG
Wire cross-section, maximum 15 AWG
Wire cross-section 23 ... 15 AWG
Allowed type of cable solid single-wire
solid multi-wire
flexible
Mechanical data - Dimensions
Length of sensor 50 mm
Width of sensor 40 mm
Height of sensor 220 mm
Ambient conditions
Degree of protection IP67
IP66
Ambient temperature -25 ... +60 °C
Storage and transport temperature, minimum -25 °C
Storage and transport temperature, maximum +85 °C
Relative humidity, maximum 93 %
Note (Relative humidity) non-condensing
non-icing
Resistance to vibrations 10 … 150 Hz, amplitude 0.35 mm
Restistance to shock 30 g / 11 ms
Protection class III
Permissible installation altitude above sea level, maximum 2,000 m
Ambient conditions - Insulation values
Rated insulation voltage Ui32 VDC
Rated impulse withstand voltage Uimp 0.8 kV
Overvoltage category III
Degree of pollution 3
Electrical data
Operating voltage 24 VDC -15 % / +10 % (stabilised PELV power supply)
No-load supply current I0, typical 50 mA
Current consumption with magnet ON, average 200 mA
7-22

Current consumption with magnet ON, peak 700 mA / 100 ms
Rated operating voltage 24 VDC
Operating current 1,200 mA
Required rated short-circuit current 100 A
External wire and device fuse rating 4 A gG
Time to readiness, maximum 4,000 ms
Switching frequency, maximum 1 Hz
Electrical data - Magnet control
Designation, Magnet control IN
Switching thresholds -3 V … 5 V (Low)
15 V … 30 V (High)
Current consumption at 24 V 10 mA
Magnet switch-on time 100 %
Test pulse duration, maximum 5 ms
Test pulse interval, minimum 40 ms
Classification ZVEI CB24I, Sink C0
Classification ZVEI CB24I, Source C1
C2
C3
Electrical data - Safety digital inputs
Designation, Safety inputs X1 and X2
Switching thresholds −3 V … 5 V (Low)
15 V … 30 V (High)
Current consumption at 24 V 5 mA
Test pulse duration, maximum 1 ms
Test pulse interval, minimum 100 ms
Classification ZVEI CB24I, Sink C1
Classification ZVEI CB24I, Source C1
C2
C3
Electrical data - Safety digital outputs
Designation, Safety outputs Y1 and Y2
Rated operating current (safety outputs) 250 mA
Design of control elements short-circuit proof, p-type
Voltage drop Ud, maximum 2 V
Current at Voltage drop Ud2 A
Leakage current Ir, maximum 0.5 mA
8-22

Voltage, Utilisation category DC-13 24 VDC
Current, Utilisation category DC-13 0.25 A
Test pulse interval, typical 1000 ms
Test pulse duration, maximum 0.5 ms
Classification ZVEI CB24I, Source C2
Classification ZVEI CB24I, Sink C1
C2
Electrical data - Diagnostic outputs
Designation, Diagnostic outputs OUT
Operating current 50 mA
Design of control elements short-circuit proof, p-type
Voltage drop Ud, maximum 4 V
Voltage, Utilisation category DC-13 24 VDC
Current, Utilisation category DC-13 0.05 A
Status indication
Note (LED switching conditions display) Operating condition: LED green
Error / functional defect: LED red
Supply voltage UB: LED green
Note about the safety classification
2Die Sicherheitsbetrachtung der Zuhaltefunktion ist nur für Standardgeräte mit überwachter Zuhaltefunktion AZM201Z-...-
1P2PW-... gültig (vgl. Typenschlüssel). Eine Sicherheitsbetrachtung der Zuhaltefunktion für Geräte mit serieller Diagnose
„SD2P" ist aufgrund des nicht-sicheren Sperr-/Entsperrsignals durch das SD-Gateway nicht zulässig.
2If for a certain application the power to unlock version of a solenoid interlock cannot be used, for this exception an interlock
with power to lock can be used if additional safety measure need to be realised that have an equivalent safety level.
2The safety analysis of the guard locking function refers to the component solenoid interlock AZM as part of the complete
system.
On the customer side further measures such as safe actuation and safe cable installation to prevent faults are to be
implemented.
In the event of a fault resulting in the unlocking of the guard locking, this is detected by the solenoid interlock and the
safety gates Y1/Y2 switch off. When such a fault occurs the protection equipment may open immediately, just once, before
the safe condition of the machine is reached. The system reaction of category 2 allows that a fault can occur between tests
causing the loss of the safety function which is detected by the test.
2The actuation of the interlock must be compared externally with the OSSD release. If a shut-down now occurs due to an
unintentional unlocking this is detected by an external diagnostic.
UL notice
9-22

Use isolated power supply only. For use in NFPA 79 Applications only. Adapters providing field wiring means are
available from the manufacturer. Refer to manufacturers information.
FCC/IC - Note
This device complies with Part 15 of the FCC Rules and contains licence-exempt transmitter/receivers that are
compliant with ISED (Innovation, Science and Economic Development) Canada licence-exempt RSS standard(s).
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference signals, and
(2) This device must be able to tolerate interference signals. These also include interference signals that could
cause the device to function improperly.
This device complies with the nerve stimulation limits (ISED SPR-002) when operated at a minimum distance of 100
mm. Changes or modifications not expressly approved by K.A. Schmersal GmbH & Co. KG could void the user's
authority to operate the equipment.
The licence-free transmitter/receiver contained in this device satisfies the requirements of the "Radio Standards
Specification" of the Innovation, Science and Economic Development Canada (ISED) authority that apply to licence-
free radio equipment. Operation is permissible under the following two conditions:
(1) The device must not create disturbances.
(2) The device must tolerate received radio frequency interference, even if this could impair its functionality.
This device complies with the nerve stimulation limits (ISED CNR-102) when operated at a minimum distance of 100
mm.
In the event of changes or modifications that have not been expressly approved by K.A. Schmersal GmbH & Co. KG,
the user's authorisation to use the device may become ineffective.
3 Mounting
3.1 General mounting instructions
2Please observe the relevant requirements of the standards ISO 12100, ISO 14119 and ISO 14120.
For fitting the solenoid interlock, two mounting holes for M6 screws with washers (washers included in delivery) are
provided. The solenoid interlock must not be used as an end stop. Any mounting position. The mounting position
however must be chosen so that the ingress of dirt and soiling in the used opening is avoided. The unused actuator
opening must be sealed by means of the dust-proof flap (included in delivery).
Mindestabstand zwischen zwei Sicherheitszuhaltungen
bzw. zu anderen Systemen mit gleicher Frequenz (125 kHz): 100 mm
10-22

Mounting of the solenoid interlock and the actuator
Refer to the mounting instructions manual for the corresponding actuator.
2The actuator must be permanently fitted to the safety guards and protected against displacement by suitable measures
(tamperproof screws, gluing, drilling of the screw heads).
Hilfsentriegelung
Zur Aufstellung der Maschine kann die Sicherheitszuhaltung spannungslos entriegelt werden. Nach Öffnen der
Kunststoffklappe „A" (siehe Bild „Abmessungen") wird durch Drehen des Dreikants im Uhrzeigersinn das Sperrmittel
in Entriegelungsstellung gebracht. Erst nach Zurückdrehen des Dreikants in die Ausgangslage ist die normale
Funktion wieder gegeben.
FCaution: do not turn beyond the latching point, maximum tightening torque: 1.3 Nm.
Die Hilfsentriegelung ist nach erfolgter Inbetriebnahme durch die Kunststoffklappe „A" zu schließen und mit
beiliegendem Siegel zu sichern.
Component ready for operation Component not ready for operation
 
3.2 Dimensions
All measurements in mm.
11-22

Legende
A: Hilfsentriegelung
B: Aktiver RFID-Bereich
2Metal parts and magnetic fields in the lateral RFID area of the solenoid interlock and the actuator can influence the
switching distance or lead to malfunctions.
Nachrüstsatz Notentsperrung/Fluchtentriegelung
Der Nachrüstsatz dient der nachträglichen Funktionserweiterung der Sicherheitszuhaltung.
Bezeichnung Bestellnummer
Notentsperrung RF-AZM200-N 103003543
Fluchtentriegelung RF-AZM200-T 103004966
4 Electrical connection
4.1 General information for electrical connection
2The electrical connection may only be carried out by authorised personnel in a de-energised condition.
Die Spannungsversorgung muss vor permanenter Überspannung geschützt werden. Es müssen PELV-
Versorgungsnetzgeräte gemäß EN 60204-1 eingesetzt werden.
The required electrical cable fuse protection must be integrated in the installation.
The safety outputs can be integrated into the safety circuit of the control system.
Requirements for the connected safety-monitoring module:
Dual-channel safety input, suitable for 2 p-type semi-conductor outputs
12-22

FKonfiguration Sicherheitssteuerung
Beim Anschluss des Sicherheitsschaltgerätes an elektronische Sicherheitsauswertungen empfehlen wir eine Diskrepanzzeit
von mindestens 100 ms einzustellen. Die Sicherheitseingänge der Auswertung sollten einen Testimpuls von ca. 1 ms
ausblenden können. Eine Querschlusserkennung in der Auswertung ist nicht notwendig und ist ggf. auszuschalten.
FInformation for the selection of suitable safety-monitoring modules can be found in the Schmersal catalogues or in the
online catalogue on the Internet: products.schmersal.com.
Wird das Sicherheitsschaltgerät mit Relais oder nicht sicheren Steuerungskomponenten verknüpft, so ist eine neue
Risikobewertung vorzunehmen.
Leitung
Die Leitungseinführung erfolgt durch eine metrische Verschraubung M20. Diese ist vom Anwender passend zur
verwendeten Leitung zu dimensionieren. Es muss eine Kabelverschraubung mit Zugentlastung und entsprechender
IP-Schutzart eingesetzt werden.
Settle length x of the conductor:
on screw terminals (SK): 8 mm
on cage clamps (CC) of type s, r or f: 7.5 mm
4.2 Serial diagnostic -SD
FThe fitted 24V, X1, X2 bridge is included in the delivery of …-1P2PW and …-SD2P.
FOn wiring SD devices, please pay attention to the voltage drop on the cables and the current carrying capacity of the
individual components.
FAccessories for the series-wiring
For convenient wiring and series-wiring of SD components, the SD junction boxes PFB-SD-4M12-SD (variant for the field)
and PDM-SD-4CC-SD (variant for control cabinet on carrier rail) are available along with additional comprehensive
accessories. Detailed information is available on the Internet, products.schmersal.com.
4.3 Wiring examples for series-wiring
Der Aufbau einer Reihenschaltung ist möglich. Bei einer Reihenschaltung bleibt die Risikozeit unverändert und die
Reaktionszeit erhöht sich um die Summe der in den technischen Daten angegebenen Reaktionszeit der Eingänge
pro zusätzlichem Gerät. Die Anzahl der Geräte ist lediglich durch die Leitungsverluste und die externe
Leitungsabsicherung, gemäß den technischen Daten, begrenzt. Eine Reihenschaltung von AZM201 ... SD mit
serieller Diagnosefunktion ist bis zu einer Anzahl von 31 Geräten möglich.
13-22

The application examples shown are suggestions. They however do not release the user from carefully checking
whether the switchgear and its set-up are suitable for the individual application. The application examples shown
are suggestions.
Anschlussbeispiel 1: Reihenschaltung AZM201 mit konventionellem Diagnoseausgang
Bei der Reihenschaltung ist die Brücke 24V-X1-X2 aus allen Geräten bis auf das letzte Gerät zu entfernen. Die
Spannung wird am letzten Sicherheitsschaltgerät der Kette (von der Auswertung aus gesehen) in die beiden
Sicherheitseingänge eingespeist.Die Sicherheitsausgänge des ersten Sicherheitsschaltgerätes werden auf die
Auswertung geführt.
Y1 and Y2 = Safety outputs → Safety monitoring module
Anschlussbeispiel 2: Reihenschaltung AZM201 mit serieller Diagnosefunktion (max. 31 Geräte in Reihe)
Bei Geräten mit serieller Diagnosefunktion (Bestellindex -SD) werden die seriellen Diagnoseanschlüsse in Reihe
geschaltet und zur Auswertung auf ein SD-Gateway geführt. Die Sicherheitsausgänge des ersten
Sicherheitsschaltgerätes werden auf die Auswertung geführt. Das serielle Diagnose-Gateway wird mit dem seriellen
Diagnoseeingang des ersten Sicherheitsschaltgerätes verbunden.
Y1 and Y2 = Safety outputs → Safety monitoring module
SD-IN → Gateway → Field bus
4.4 Wiring configuration and connector accessories
14-22

Funktion Sicherheitsschaltgerät Pinbelegung
des
Einbausteckers
ST2, M12, 8-
polig
Belegung der
abnehmbaren
Klemmleisten
Farbcodes der
Schmersal-
Steckverbinder
gemäß DIN
47100
Mögl. Farbcode
weiterer
handelsübliche
r
Steckverbinder
gemäß EN
60947-5-2
 mit
konventionelle
m
Diagnoseausga
ng
mit
serieller
Diagnosefunkti
on
24V Ue 1 1 WH BN
X1 Sicherheitseingang 1 2 2 BN WH
GND GND 3 5 GN BU
Y1 Sicherheitsausgang 1 4 7 YE BK
OUT Diagnoseausgan
g
SD-Ausgang 5 9 GY GY
X2 Sicherheitseingang 2 6 3 PK PK
Y2 Sicherheitsausgang 2 7 8 BU VT
IN Magnetansteuer
ung
SD-Eingang 8 4 RD OR
 ohne Funktion - 6  
View Terminal block for ordering suffix -SK or -CC View Version with removable terminal
blocks
  
Connecting cables with coupling (female) IP67 / IP69, M12, 8-pole - 8 x 0.25 mm² to DIN 47100
Cable length Ordering code
2,5 m 103011415
5,0 m 103007358
10,0 m 103007359
15,0 m 103011414
5 Anlernen der Betätiger / Betätigererkennung
Solenoid interlocks with standard coding are ready to use upon delivery.
Individually coded solenoid interlocks and actuators will require the following "teach-in" procedure:
1. Switch the solenoid interlock's voltage supply off and back on.
15-22

2. Introduce the actuator in the detection range. The teach-in procedure is signalled at the solenoid interlock,
green LED off, red LED on, yellow LED flashes (1 Hz).
3. After 10 seconds, brief yellow cyclic flashes (3 Hz) request the switch-off of the operating voltage of the
solenoid interlock. (If the voltage is not switched off within 5 minutes, the solenoid interlock cancels the
"teach-in" procedure and signals a false actuator by 5 red flashes).
4. Once the operating voltage is switched back on, the actuator must be detected once more in order to
activate the actuator code that has been taught in. In this way, the activated code is definitively saved!
For ordering suffix -I1, the executed allocation of safety switchgear and actuator is irreversible.
For ordering suffix -I2, the "teach-in" procedure for a new actuator can be repeated an unlimited number of times.
When a new actuator is taught, the code, which was applicable until that moment, becomes invalid. Subsequent to
that, an enabling inhibit will be active for ten minutes, thus providing for an increased protection against tampering.
The green LED will flash until the expiration of the time of the enabling inhibit and the detection of the new
actuator. In case of power failure during the lapse of time, the 10-minutes tampering protection time will restart.
6 Active principle and diagnostic functions
6.1 Magnet control
In the power to unlock version of the AZM201, the solenoid interlock is unlocked when the IN signal (= 24V) is set.
In the power to lock version of the AZM201, the solenoid interlock is locked when the IN signal (= 24 V) is set.
6.2 Mode of operation of the safety outputs
In the standard AZM201 variant, the unlocking of the solenoid interlock causes the safety outputs to be disabled.
The unlocked safety guard can be relocked as long as the actuator is inserted in the AZM201 solenoid interlock; in
that case, the safety outputs are re-enabled.
It is not necessary to open the safety guard.
In the B-variant AZM201B, the opening of the safety guard causes
the safety outputs to be disabled.
6.3 Diagnostic-LEDs
Die Sicherheitszuhaltung signalisiert den Betriebszustand, aber auch Störungen, über drei verschiedenfarbige LEDs
auf der Frontseite des Gerätes.
green (Power) Supply voltage on
yellow (Status) Operating condition
red (Fault) Error (see table 2: Error messages / flash codes red diagnostic
LED)
6.4 Solenoid interlock with conventional diagnostic output
The short-circuit proof diagnostic output OUT can be used for central visualisation or control tasks, e.g. in a PLC.
The diagnostic output is not a safety-related output.
16-22

Error
Errors which no longer guarantee the function of the safety switchgear (internal errors) cause the safety outputs to
be disabled within the duration of risk. After fault rectification, the error message is reset by opening and re-closing
the corresponding safety guard.
FAutomatic, electronic locking takes place if more than one fault is detected at the safety outputs or a cross circuit is
detected between Y1 and Y2. This means that normal fault acknowledgement is no longer possible. To reset this type of
interlock, the solenoid interlock must be isolated from the supply voltage after elimination of the error causes.
Fault warning
A fault that does not immediately endanger the safety function of the safety switchgear (e.g. too high ambient
temperature, safety output at external potential, cross-circuit) leads to delayed shutdown (see Table 2). This signal
combination, diagnostic output disabled and safety channels still enabled, can be used to stop the production
process in a controlled manner. An error warning is deleted when the cause of error is eliminated. If the fault
warning remains on for 30 minutes, the safety outputs are also switched off (red LED flashes, see Table 2).
Verhalten Diagnoseausgang (Ausführung ...-1P2PW)
(Beispiel: Ruhestromausführung)
Input signal magnet control
Normal sequence, door was locked
Door could not be locked or fault
Legende

Sperren

Entsperren  
Tür geöffnet

Tür geschlossen

Sperrzeit: 150 ... 250 ms, typisch 200 ms

Tür nicht gesperrt oder Fehler

Tür gesperrt  
Auswertung Diagnoseausgang (Ausführung ...-1P2PW)
17-22

18-22

Table 1: Diagnostic information of the safety switchgear
System
condition Magnet control IN LED Safety outputs Y1, Y2 Diagnostic output OUT
Power to
unlock
Power to
lock green red yellow AZM201Z AZM201B -1P2PW
Door open 24 V (0 V) 0 V (24 V) On Off Off 0 V 0 V 0 V
Door closed,
actuator
not
inserted
24 V 0 V On Off Off 0 V 0 V 0 V
Door closed,
actuator
inserted,
not locked
24 V 0 V On Off Flashes 0 V 24 V 24 V
Door closed,
actuator
inserted,
interlockin
g blocked
0 V 24 V On Off Flashes 0 V 24 V 0 V
Door closed,
actuator
inserted and
locked
0 V 24 V On Off On 24 V 24 V 24 V
Error
warning1)
solenoid
interlock
locked
0 V 24 V On Flashes 2) On 24 V1) 24 V1) 0 V
Error 0 V (24 V) 24 V (0 V) On Flashes2)/Off
1) Off 0 V 0 V 0 V
Additionally for variant I1/I2:
Teach-in
procedure
actuator
started
  Off On Flashes 0 V 0 V 0 V
Only I2:
teach-in
procedure
actuator
(release
block)
  Flashes Off Off 0 V 0 V 0 V
1) after 30 min. disabling due to fault
2) see flash code
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Table 2: Error messages / flash codes red diagnostic LED
Flash codes (red) Designation Autonomous switch-off after Error cause
1 flash pulse Error (warning) at output Y1 30 min Fault in output test or voltage at
output Y1, although the output
is disabled.
2 flash pulses Error (warning) at output Y2 30 min Fault in output test or voltage at
output Y2, although the output
is disabled.
3 flash pulses Error (warning) cross-wire short 30 min Cross-wire short between the
output cables or fault at both
outputs
4 flash pulses Error (warning) temperature too
high
30 min The temperature measurement
reveals an internal temperature
that is too high
5 flash pulses Actuator fault 0 min Incorrect or defective actuator
6 flash pulses Error actuator combination 0 min An invalid combination of
actuators was detected
(blocking bolt detection or
tamper attempt).
Continuous red signal Internal fault / overvoltage or
undervoltage fault
0 min Device defective /
supply voltage not within
specifications
6.5 Solenoid interlock with serial diagnostic function SD
Solenoid interlocks with serial diagnostic cable have a serial input and output cable instead of the conventional
diagnostic output. If solenoid interlocks are wired in series, the diagnostic data are transmitted through the series-
wiring of the inputs and outputs.
Max. 31 solenoid interlocks can be wired in series. For the evaluation of the serial diagnostics line either the
PROFIBUS-Gateway SD-I-DP-V0-2 or the Universal-Gateway SD-I-U-... are used. This serial diagnostic interface is
integrated as slave in an existing field bus system. In this way, the diagnostic signals can be evaluated by means of
a PLC.
The necessary software for the integration of the SD-Gateway is available for download at products.schmersal.com.
The response data and the diagnostic data are automatically and permanently written in an input byte of the PLC
for each solenoid interlock in the series-wired chain. The request data for each solenoid interlock is transmitted to
the component through an output byte of the PLC. In case of a communication error between the SD-gateway and
the solenoid interlock, the switching condition of the solenoid interlock is maintained.
Error
Errors which no longer guarantee the function of the safety switchgear (internal errors) cause the safety outputs to
be disabled within the duration of risk. The fault is reset, when the cause is eliminated and bit 7 of the request byte
changes from 1 to 0 or the safety guard is opened. Faults at the safety outputs are only deleted upon the next
release, as the fault rectification cannot be detected sooner.
FAutomatic, electronic locking takes place if more than one fault is detected at the safety outputs or a cross circuit is
detected between Y1 and Y2. This means that normal fault acknowledgement is no longer possible. To reset this type of
interlock, the solenoid interlock must be isolated from the supply voltage after elimination of the error causes.
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