Schroeder Industries HY-TRAX Manual

An ISO 9001:2015 Certified Company
www.schroederindustries.com
580 West Park Road | Leetsdale, PA 15056
ph. 724.318.1100 | fax [phone]
8
L-4370
Manually Controlled Fluid Sampling System
Operating and Maintenance Instructions

L-4370 | Created 4.2015
Rev. 5.2017

- TABLE OF CONTENTS-
HY-TRAX®
1. Features and Precautions ...............................................................................................................................................6
1.1 Features ......................................................................................................................................................................6
2. Warnings, Cautions, and Notes .....................................................................................................................................6
2.1 Technical Assistance ...................................................................................................................................................8
2.2 Obligations and Liabilty ...............................................................................................................................................9
2.3 Acronym List ................................................................................................................................................................9
2.4 Components ..............................................................................................................................................................10
3. Specications ................................................................................................................................................................11
4. Connecting Your System ..............................................................................................................................................12
5. Operating Instructions ..................................................................................................................................................15
6. Parts List ........................................................................................................................................................................17
7. Maintenance ...................................................................................................................................................................19
8. Trouble Shooting ...........................................................................................................................................................19
9. 24 VDC Connection Instructions ..................................................................................................................................22
TestMate® Contamination Monitor | TCM .........................................................................................................................23
1. Qualications of personnel/target Group ...................................................................................................................24
2. Storing the TCM .............................................................................................................................................................24
2.1. Storage Conditions ...................................................................................................................................................24
3. Decoding the Model Code Label ..................................................................................................................................24
4. Checking the Scope of Delivery ...................................................................................................................................25
5. TCM Features .................................................................................................................................................................26
6. TCM Restrictions on Use ..............................................................................................................................................26
7. TCM Dimensions ...........................................................................................................................................................26
7.1. TCM 1x1x dimensions (without display) ...................................................................................................................26
7.2 TCM1x2x dimensions (with display) ..........................................................................................................................26
8. Hydraulic connection types ..........................................................................................................................................27
8.1 Pipe or hose connection (type TCM) .........................................................................................................................27
8.2 Flange connection type (type TCM) ..........................................................................................................................27
9. Fastening / mounting the TCM .....................................................................................................................................27
10. Display rotatable/Adjustable As Needed ...................................................................................................................28
11. TCM hydraulic installation ..........................................................................................................................................28
11.1. Selecting the measurement point ...........................................................................................................................29
 11.2.Flowrate,di󰀨erentialpressureandviscositycharacteristicTCM...........................................................................29
11.3. Hydraulic connection of the TCM ...........................................................................................................................29
12. Electrical connection of the TCM ...............................................................................................................................31
12.1. Pin assignment .......................................................................................................................................................31
12.2. Connection cable - assignment / color coding .......................................................................................................31
12.3. Connecting cable ends - Examples ........................................................................................................................31
13. Setting the measuring mode ......................................................................................................................................33
13.1. Mode M1: Continuous measurement .....................................................................................................................33
13.2. Mode M2: Continuous measurement and switching ..............................................................................................33
13.3. Mode M3: Filter to cleanliness class and stop .......................................................................................................33
13.4. Mode M4: Filter to continuously monitor cleanliness class ....................................................................................34
13.5. Mode “SINGLE” measurement ...............................................................................................................................34
14. Operating the TCM1x2x using the keypad ................................................................................................................34

14.1. Function of the Keys ..............................................................................................................................................35
14.2. Measured variables on the display .........................................................................................................................36
14.3. ISO (Cleanliness class) ..........................................................................................................................................36
14.4. SAE (Cleanliness class) .........................................................................................................................................36
14.5. NAS (Cleanliness Class - only TCM 13xx) .............................................................................................................36
15. Service variables on the display ................................................................................................................................36
 15.1.Flow(owrate).......................................................................................................................................................36
15.2. Out (Analog output) ................................................................................................................................................37
15.3 Drive (performance of the LED) .............................................................................................................................37
15.4. Temp (Temperature) ...............................................................................................................................................37
16. Activate / deactivate keypad lock ..............................................................................................................................37
17. Display FREEZE ...........................................................................................................................................................38
17.1. Activate display FREEZE .......................................................................................................................................38
17.2. Deactivate display FREEZE ...................................................................................................................................39
18. Menus and modes .......................................................................................................................................................39
18.1. PowerUp Menu ......................................................................................................................................................39
18.2. Measuring Menu (TCM12xx) ..................................................................................................................................41
18.2.1. DSPLAY - Display after sensor is switched on ..............................................................................................42
  18.2.2.SWT.OUT–Schaltausgangkongurieren ....................................................................................................42
18.2.3. ANA.OUT - Set output signal at analog output ..............................................................................................44
18.3 Measuring menu (TCM13xx) ...................................................................................................................................44
18.3.1. DSPLAY - Display after sensor is switched on ..............................................................................................44
  18.3.2.SWT.OUT–Congureswitchingoutput........................................................................................................44
18.3.3. ANA.OUT - Set output signal at the analog output .......................................................................................44
19. Overview of menu structure .......................................................................................................................................45
19.1. Menu TCM 12xx (ISO 4406:1999 and SAE) ..........................................................................................................45
19.2. Menu TCM 13xx (ISO 4406:1987 and NAS / ISO4406:1999 and SAE 4059 D) ....................................................47
20. Using switching output ...............................................................................................................................................48
20.1. Mode M1: Continuous measurement .....................................................................................................................48
20.2. Mode M2: Continuous measurement and switching ..............................................................................................48
20.3. Mode M3: Filter to cleanliness class and stop .......................................................................................................48
20.4. Mode M4: Filter to continuously monitor cleanliness class ....................................................................................48
20.5. Mode “SINGLE” measurement ...............................................................................................................................49
21. Setting limit values ......................................................................................................................................................49
22. Reading the analog output .........................................................................................................................................51
22.1. SAE classes acc. to AS 4059 .................................................................................................................................51
22.1.1. SAE A-D ........................................................................................................................................................52
22.1.2. SAE Class A / B / C / D .................................................................................................................................52
22.1.3. SAE A / SAE B / SAE C / SAE D ...................................................................................................................53
22.1.4. SAE + T .........................................................................................................................................................54
22.1.5. HDA.SAE – Analog signal SAE to the HDA 5500 .........................................................................................56
22.1.6. HDA.SAE Signal 1/2/3/4 ...............................................................................................................................57
22.1.7. HDA.SAE signal 5 (status) ............................................................................................................................57
22.2. ISO code acc. to ISO 4406:1999 ...........................................................................................................................58
22.2.1. ISO 4 / ISO 6 / ISO 14 ..................................................................................................................................59
22.2.2. ISO code, 3-digit ...........................................................................................................................................60
22.2.3. ISO + T ..........................................................................................................................................................61

22.2.4. HDA.ISO – Analog signal ISO to HDA 5500 .................................................................................................61
22.2.5 HDA.ISO Signal 1/2/3/4 .................................................................................................................................62
22.2.6. HDA.ISO signal 5 (status) .............................................................................................................................63
22.3.ISO code signal acc. to ISO 4406:1987 (TCM 13xx only) ...................................................................................64
22.3.1. ISO 2 / ISO 5 / ISO 15 ..................................................................................................................................64
22.3.2. ISO code, 3-digit ...........................................................................................................................................65
22.3.3. ISO + T ..........................................................................................................................................................66
22.3.4. HDA.ISO – Analog signal ISO to HDA 5500 .................................................................................................67
22.3.5. HDA.ISO Signal 1/2/3/4 ................................................................................................................................69
22.3.6. HDA.ISO signal 5 (status) .............................................................................................................................69
22.4 NAS 1638 - National Aerospace Standard (Only TCM 13xx) .............................................................................70
22.4.1 NAS maximum ..............................................................................................................................................71
22.4.2. NAS classes (2 / 5 / 15 / 25) .........................................................................................................................72
22.4.3 NAS 2 / NAS 5 / NAS 15 / NAS 25 ...............................................................................................................73
22.4.4. NAS + T .........................................................................................................................................................74
22.4.5. HDA.NAS – Analog Signal NAS to HDA 5500 ..............................................................................................75
22.4.6. HDA.NAS Signal 1/2/3/4 ...............................................................................................................................75
22.4.7. HDA.NAS signal 5 (status) ............................................................................................................................76
22.5. Fluid temperature TEMP ......................................................................................................................................77
23. Status Messages .........................................................................................................................................................77
23.1. Status LED / Display ..............................................................................................................................................77
23.2. Error .......................................................................................................................................................................80
23.3. Exceptions Errors ...................................................................................................................................................81
23.4. Analog Output Error Signals ...................................................................................................................................82
23.5. Analog signal for HDA 5500 ...................................................................................................................................83
23.5.1 HDA Status Signal 5 Table .............................................................................................................................83
24. Connecting TCMI-D-5 (Condition Sensor Interface) .................................................................................................85
24.1. TCMI-D-5 Connection overview .............................................................................................................................85
25. Connecting the TCM to an RS485 bus .......................................................................................................................86
26. Communicating with the TCM via the RS485 bus ....................................................................................................87
27. Taking the TCM out of operation ................................................................................................................................87
28. Disposing of TCM ........................................................................................................................................................87
29. Spare Parts and Accessories .....................................................................................................................................87
30. Cleanliness classes - brief overview .........................................................................................................................87
30.1. Cleanliness class - ISO 4406:1999 ........................................................................................................................87
30.2. Table - ISO 4406 ....................................................................................................................................................88
 30.3.Overviewofmodications-ISO4406:1987<->ISO4406:1999 .............................................................................89
30.4. Cleanliness class - SAE AS 4059 ..........................................................................................................................90
30.5. Table - SAE AS 4059 ..............................................................................................................................................90
 30.6.Denitionacc.toSAE ............................................................................................................................................90
  30.6.1.Particlecount(absolute)largerthanadenedparticlesize .........................................................................90
  30.6.2.Specifyingacleanlinesscodeforeachparticlesize.....................................................................................90
30.6.3. Specifying highest measured cleanliness class ............................................................................................90
31. Cleanliness Class - NAS 1638 ....................................................................................................................................91
32. Checking/resetting default settings ...........................................................................................................................91
32.1. Measuring menu ..............................................................................................................................................92
33. Specications ..............................................................................................................................................................92
34.Recalibration .................................................................................................................................................................94
35. Glossary .......................................................................................................................................................................94

L-4370 HY-TRAX®User Manual
6 En Schroeder Industries
1. Features and Precautions
The HY-TRAX®manually controlled sampling system represents the latest in technology and innovation. Features have
beendesignedintothesystemtomakeituserfriendlyandsafeforoperation,however,theunitcanconstituteahazardif
usedincorrectlybyuntrainedpersonnelorifnotusedasspeciedinthismanual.Thismayresultin:
■potential injury
■damage to the machine and/or other equipment of the client’s
1.1 Features
■Provides Local Visibility to the Fluid Condition of Critical Systems.
■IntegratedmicroVSD,(VariableSpeedDrive),pump/motorprovidesoptimalowforaccuratesensorreadingsin
variable conditions.
■The HY-TRAX®Manually Controlled Fluid Sampling System allows a user to retrieve ISO cleanliness levels from a
reservoirtankoralow-pressureline(<50psimax).
■The compact design allows for installations with tight space constraints.
■The Manual rheostat VSD pump controller is housed in a compact IP 40 enclosure and allows the user to adjust the
pumpowforoptimalsensorreadings.
■OptionalACadapterallowstheunittooperateon115VAC60Hz.24VDCisstandard.
■Ruggeddesignforelduse.
■Viton®seals.
■Fluid viscosities up to 350 cSt.
■Flow control valve providing optimal pressure for accurate sensor readings.
2. Warnings, Cautions And Notes
Explanation of Symbols and Warnings
This is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert for the
potential of personal injury. Follow the precautions and safe operating practices highlighted by this symbol.
A signal word — DANGER, WARNING, or CAUTION—usedwiththesafetyalertsymbol.DANGERidenties
themostserioushazards.GeneralprecautionsareonCAUTIONlabels.
Follow Safety Instructions
Read the safety messages in this manual and on the machine. Follow these warnings and instructions carefully. Review
them frequently. Be sure all operators of this machine understand every safety message. Replace safety labels
immediately if missing or damaged.

User Manual HY-TRAX®L-4370
Schroder Industries En 7
Operate Only If Qualied
Do not operate this machine unless you have read the operator’s manual carefully and you have been
qualiedbysupervisedtrainingandinstruction.Familiarizeyourselfwiththejobsiteandyoursurroundingsbeforeoperating.
Inspect Machine
Inspect the equipment carefully before each use. Keep all parts in good condition and properly installed. Fix damage and
replace worn or broken parts immediately. Pay special attention to hydraulic hoses and electrical power cord.
Handle Fluids Safely—Avoid Fires
Filteringoffuelorotherammableliquidsisnotrecommended.Storeammableuidsawayfromrehazards.Donot
incinerateorpuncturepressurizedcontainers.Makesuremachineiscleanoftrash,grease,anddebris.Donotstoreoily
rags; they can ignite and burn spontaneously.
Prepare for Emergencies
Bepreparedifarestarts.Keeparstaidkitandreextinguisherhandy.Keepemergencynumbersfordoctors,
ambulanceservice,hospital,andredepartmentnearyourtelephone.
Practice Safe Maintenance
Understand service procedure before doing work. Work areas should be level, clean, and dry.
Before servicing machine:
■Position the machine on a level surface
■Allow to cool if hot
Keep all parts in good condition and properly installed. Fix damaged components immediately. Replace worn or broken
parts. Remove any buildup of grease, oil, or debris
Handle Chemical Products Safely
Directexposuretohazardouschemicalscancauseseriousinjury.Potentiallyhazardouschemicalsusedwithequipment
include such items as lubricants, coolants, paints, and adhesives.
AMaterialSafetyDataSheet(MSDS)providesspecicdetailsonchemicalproducts:physicalandhealthhazards,safety
procedures,andemergencyresponsetechniques.ChecktheMSDSbeforeyoustartanyjobusingahazardouschemical.
That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended
equipment.(ContactSchroederpriortousingwithuidsotherthanhydraulicuids).
Burn Hazards
Do not touch
Allow to cool before servicing
Wear Protective Clothing
Wearclosettingclothingandsafetyequipmentappropriatetothejob.Operatingequipmentsafelyrequiresthefullattention
of the operator. Do not wear radio or music headphones while operating the machine.
Service Machines Safely
Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools
or moving parts. If these items were to get caught, severe injury could result. Remove rings and other jewelry to prevent
electrical shorts and entanglement in moving parts.

L-4370 HY-TRAX®User Manual
8 En Schroeder Industries
Illuminate Work Area Safely
Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the
machine.Makesurethebulbisenclosedbyawirecage.Thehotlamentofanaccidentallybrokenbulbcanignitespilled
fuel or oil.
Work In Clean Area
Before starting a job:
■Clean work area and machine
■Make sure you have all necessary tools to do your job.
■Have the right parts on hand.
■Read all instructions thoroughly; do not attempt shortcuts.
Use Proper Tools
Usetoolsappropriatetothework.Makeshifttoolsandprocedurescancreatesafetyhazards.
Forlooseningandtighteninghardware,usethecorrectsizetools.DONOTuseU.S.measurementtoolsonmetric
fasteners. Avoid bodily injury caused by slipping wrenches.
Dispose of Waste Properly
Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste includes such items
asoil,fuel,coolant,brakeuid,lters,andbatteries.Useleak-proofcontainerswhendraininguids.Donotusefoodor
beverage containers that may mislead someone into drinking from them. Do not pour waste onto the ground, down a
drain, or into any water source.
Electrical Hazards
■All work on the electrical equipment must be carried out by a qualified electrical equipment must be
carried out by a qualified electrician.
■The electrical parts of the cart must be regularly checked.
■Any loose contacts must be rectified immediately.
■ Thecontrolboxmustalwaysbesecured.Itmaybeaccessedonlybyauthorizedstaff.
■If work needs to be performed on electrically live parts, a second person must be called in to turn off the
main switch, if necessary.
■ Voltage or current hazard sufficient to cause shock, burn, or death.
■ Remove power before servicing.
WARNING DENOTES SITUATIONS WHICH CAN LEAD TO MORTAL INJURY IF SAFETY
PRECAUTIONS ARE NOT OBSERVED.
2.1 Technical Assistance
 ForTechnicalAssistancepleasecall1-800-722-4810oremail[email protected].

User Manual HY-TRAX®L-4370
Schroder Industries En 9
TCM: TestMate®Contamination Monitor VAC: Voltage Alternating Current
TWS: TestMate®Water Sensor VDC: Voltage Direct Current
ORB: O-Ring Boss POT: Potentiometer or Rheostat
GPM: Gallons Per Minute NPT: National Pipe Thr
2.2 Obligations and Liabilty
Using the Documentation
 Notethatthemethoddescribedforlocatingspecicinformationdoesnotreleaseyoufromyourresponsibilityof 
 carefullyreadingtheseinstructionspriortostartingtheunitupforthersttimeandatregularintervalsinthefuture.
What do I want to know?
I determine which topic I am looking for.
Where can I nd the information I’m looking for?
The documentation has a table of contents at the beginning. There, I select the chapter I’m looking for, along with the
corresponding page number.
The document number with its edition date enables you to order another copy of the operating and maintenance
instructions. The index is incremented every time the manual is revised or changed.
While every precaution has been taken to ensure accuracy and completeness in this literature, Schroeder Industries
assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors
or omissions.
2.3 Acronym List
de
HYDACFiltertechnikGmbH
BeWa123456ade
Se ite x
Produkt/Kapitel
200x-xx- xx
Document Number
Page Number
Edition Date Document Language

L-4370 HY-TRAX®User Manual
10 En Schroeder Industries
2.4 Components
115VAC x 24VDC
Power Supply/Converter
Manual
Controller
Variable Speed
Pump/Motor
TestMate®Contamination
Monitor (TCM)
Flow Control
Valve
0-160PSI
Pressure Gauge
Manifold
Block
Component Definitions

User Manual HY-TRAX®L-4370
Schroder Industries En 11
Measuring Range: Display ISO ranges between 25/24/23 and 9/8/7
Calibration within the range ISO 13/11/10 to 23/21/18
Contamination Output Code: Standard: ISO 4406:1999 or SAE AS 4059(D)
Optional: ISO4406:1987; NAS 1638 and ISO 4406:1999
Self Diagnosis: Continuously with error indication via status LED
Fluid Inlet/Outlet: 50 psi (3.4 bar) max
Seal Material: Viton®
Pump Speed: 500-5000 RPM (adjustable)
Optimal Sampling
Pump Flow Rating:
0.008-0.079 GPM (30-300 mL/min)
Fluid Temperature Range: 32°F to 185°F (0°C to +85°C)
Ambient Temperature Range: -22°F to 176°F (-30°C to 80°)
Max Viscosity: 350 cSt
Pump Type: Gear Pump
Power Supply Voltage: 24VDC+/-10%,ResidualRipple<10%
Max Power/Current Consumption: 100 Watt/ 4 amp
Electrical Output: 4-20 mA analog output; 0-10 V analog (option for contamination monitor (TCM)RS485 for
communication with FluMoS Software
Electrical Specications 4-20mAanalogoutput(maxburden330Ω)0to10voutput(minloadresistor82Ω)Limit
switching output (Power MOSFET): max current 1.5A
TestMate®Contamination Monitor
(TCM) Signal Output Connections
Located on Control Enclosure:
M12 8 pole, Male Port, Analog or Digital, for use with PLC or RS485 Communication, (4 - 20
mA is standard). 0 - 10 V is optional, must specify when ordering TestMate®Contamination
Monitor (TCM)
Water Sensor (TWS-D) Signal Output
Connection Located on Control
Enclosure:
Water sensor (TWS-D) M12-5 pole Signal Output 5 pole Male Port, located on Control
Enclosure
Electrical Safety Class: III (low voltage protection)
Enclosure Ratings: IP 40 enclosure
Design Parameters
3. Specications

L-4370 HY-TRAX®User Manual
12 En Schroeder Industries
4. Connecting your System
STEP ONE
Unpack manifold assembly and manual controller, along with supplied cables.
STEP TWO
Mount unit in accordance with drawing 7612530 (see page 13).
■ Themanifoldneedstobemountedverticallywithowenteringthebottomandexitingthetop.
■ Refertodrawing7612530formountingholesizesandlocations.
STEP THREE
Connection suction and discharge hoses to inlet and outlet connections on the manifolds.
■ ThreadsizeonthemanifoldisSAE04inaccordancewithSAEJ1926standards.Suctionlinetobeaminimumof
3/8” I.D.
■ Discharge line to be a minimum of ¼” I.D.
■ If pulling from a reservoir, suction line must be located at least 6” (152 mm) from the bottom of the reservoir.
■ For versatility, front ports have been machined into the manifold and can be used in lieu of the side ports. These ports
are supplied with plugs.
WARNING
Power:115VAC/60Hzor24VDC(ifnotusingpowersupply/converter).
Refer to section 9 of this manual for instructions to connect the supplied LF-11268 XLR cable connector.
■ Maximum Fluid Viscosity: 350 cSt
■ Maximum length of suction hose: 7 ft (2.1 m).
STEP FOUR
For systems with Manual Controller:
■ Connect 8 pin supplied cable to TCM and control box ‘TCM Power connection as shown on drawing 7628266
(see page 14).
■ Connect 5 pin supplied cable to Motor connection and control box ‘Motor/Pump Power’ as shown on drawing 7628266
(see page 14).
WARNING
The HY-TRAX®manual controller requires 24 DC power in order to operate. The optional AC/DC converter
(SAP# 7600601) can be used. Or, see page 21 for wiring the supplied 24 VDC connector.

User Manual HY-TRAX®L-4370
Schroder Industries En 13
1) STRAIGHT THREAD O-RING PORTS ARE IN ACCORDANCE WITH SAE J1926 STANDARDS. NOTE:
*UNIT MUST BE MOUNTED VERTICALLY AS SHOWN
-
+
ANG.
MATERIAL: DEC. TOLERENCE
CHK.
ALL DIMENSIONS IN INCHES [MM] APP.
DWN.
REV. CARD: REV. DATE:
REV.DRAWING NO.
SCALE: SHT.
B.MILLER B.MILLER
4/15/2015
E.SCHLEMMER
4/15/2015 4/15/2015
4/19/2017
13658
+
-
-
+
3 PL. 2 PL.
INDUSTRIES
HYHMP
VERTICAL MOUNTED HYTRAX SYSTEM
COMPANY. THEY ARE SUBJECT TO RETURN UPON REQ UEST.
1:1 1 OF 1
7612530
SIZE:
D
EST. WEIGHT:
LAYOUT OF
INDUSTRIES
www.schroederindustries.com
THESE DRAWINGS, SPECIFICATIONS, AND THE IDEAS CONTAINED HEREIN ARE THE EXCLUSIVE PROPERTY OF SCHROEDER INDUSTRIE S AND ARE CONFIDENTIAL. THESE DOCUMENT(S) SHALL NOT BE CO PIED OR REPRODUCED IN PART OR IN FULL AS A BASIS OR DESIG N, MANUFACTURED, OR SAL E; AND SHALL NOT BE USED IN
ANY WAY DETRIMENTAL TO T HE INTEREST OF THIS
B
CONNECTION
1/4 NPT FEMALE
MOTOR ELECTRICAL
INLET
INLET (AUXILARY)
POWER/SIGNAL CONNECTION
CONTAMINATION MONITOR
OUTLET
7/16-16 STRAIGHT THREAD O-RING BOSS (SAE-04)
O-RING BOSS (SAE-04)
7/16-16 STRAIGHT THREAD
OUTLET (AUXILARY) 7/16-16 STRAIGHT THREAD O-RING BOSS (SAE-04)
(2) MOUNTING HOLES:
.75
(C-BORE IS ON OPPOSITE SIDE)
1/4-20UNC-2B
(2 - OPTIONS)
(2) MOUNTING HOLES:
15mm 8mm
9mm THRU
MOUNTING HOLES
69
2.72
1.38
35
2.69
68
51
2.00
127
5.00
11
. 4 4
3.27
83

L-4370 HY-TRAX®User Manual
14 En Schroeder Industries
CONNECTION TYPE: M12-8F
FOR: TCM POWER CONNECTION TYPE: M12-4F
FOR: MOTOR/PUMP POWER
9.33 REF.
5.23 REF.
CONNECTION TYPE: NAUSB-W PORT
FOR: LAPTOP AND FLUMOS SOFTWARE
CONNECTION TYPE: NC3MD-LX POWER PORT FOR: 24VDC POWER IN OR 24VDC/115VAC
ADAPTOR POWER IN
CONNECTION TYPE: M12-5F FOR: TWS POWER
CONNECTION TYPE: M12-5M FOR: TWS OUTPUTS
CONNECTION TYPE: M12-8M
FOR: TCM OUTPUTS
MATERIAL:
DEC. TOLERENCE
CHK.
ALL DIMENSIONS IN INCHES [MM]
APP.
DWN.
REV. CARD:
REV. DATE:
REV.
DRAWING NO.
SCALE:
SHT.
.01
°
B.MILLER B.MILLER
4/15/2015
E.SCHLEMMER
4/15/2015 4/15/2015
2/26/2016
13657
LF-11302
MANUAL CONTROL BOX
FOR HYTRAX
THESE DRAWINGS, SPECIFICATIONS, AND THE IDEAS CONTAINED HEREIN ARE THE EXCLUSIVE PROPERTY OF SCHROEDER INDUSTRIES AND ARE CONFIDENTIAL. THESE DOCUMENT(S) SHALL NOT BE COPIED OR REPRODUCED IN PART OR IN FULL AS A BASIS OR DESIGN, MANUFACTURED, OR SALE; AND SHALL NOT BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THIS COMPANY. THEY ARE SUBJECT TO RETURN UPON REQUEST.
1:1
1 OF 1
7628266
SIZE:
D
EST. WEIGHT:
LAYOUT OF
INDUSTRIES
www.schroederindustries.com
INDUSTRIES
2 PL. 3 PL.
+
-
-
+
-
+
ANG.
A

User Manual HY-TRAX®L-4370
Schroder Industries En 15
5. Operating Instructions
STEP ONE
With the unit powered on, the TCM display should be illuminated and power will be supplied to the pump/motor. The TCM
will show ISO cleanliness readings 90 seconds after powering up.
STEP TWO
The unit is set up correctly when the pressure gauge reads 100 psi, and the TCM’s Flow-Display reads ‘OK-’. Steps 3
and 4 should be used as guidelines to achieve these settings. Refer to drawing C-14685 (see next page) for setting of
the rheostat.
STEP THREE
Setting the Pump Speed:TheRheostatcontrolsthepumpspeed,with0%=powero󰀨,and100percent=fullspeed.
Refer to Dwg. C-14685 for approximate setting of rheostat dial located on the manual control box. As a general rule,
lower viscosities require a lower % setting on the rheostat. Higher viscosities require a higher % setting of the rheostat.
For viscosities outside of the ones discussed, minimal adjustments of the rheostat are required to achieve correct pump
speed.
WARNING
Pump speed must be kept to a minimum, therefore rheostat should never be set greater than 50%.
An‘OK-’readingontheTCMowscreenshouldbedisplayedwhentherheostatissetcorrectly.Turndialtothe
appropriatesettingasdenedbelow.
Foruidviscositiesof75cSt,therheostatshouldbesetat15%.Viscositieslessthan75cStwillrequirearheostat
setting less than or equal to 15%.
Foruidviscositiesof140cSt,therheostatshouldbesetat25%.Viscositiesgreaterthan140cStwillrequirearheostat
setting greater than or equal to 25%.
STEP FOUR
Setting the Pressure: WithanAllenwrench,turntheowcontrolvalveoutcounter-clock-wiseuntilitstops.
Foruidviscositiesof75cSt,turntheowcontrolvalveclock-wiseapproximately1/2turnuntilthepressuregaugereads
100psi.An‘OK-’readingontheTCMowscreenshouldbedisplayed.Viscositieslessthan75cStwillrequireaow
control valve setting less than or equal to 1/2 turn.
Foruidviscositiesof140cSt,turntheowcontrolvalveclock-wiseapproximately3/4turnuntilthepressuregaugereads
100psi.An‘OK-’readingontheTCMowscreenshouldbedisplayed.Viscositiesgreaterthan140cStwillrequirea
owcontrolvalvesettinggreaterthanorequalto3/4turn.
NOTE:
Dependingonviscosityanduidtemperature,smalladjustmentstotherheostatandowcontrolvalvemayberequiredto
achievean‘OK-’readingontheTCMowscreen.
STEP FIVE
Oncethecorrectadjustmentshavebeenmade,allow10-15minutesforthesystemtonormalizeandstartgenerating
accurate readings. This time allotment allows for air trapped in the hoses to be passed through the system.

L-4370 HY-TRAX®User Manual
16 En Schroeder Industries
www.schroederindustries.com
INDUSTRIES LLC
-C-14685
LF-11302
MATERIAL: DEC. TOLERANCES
2 PL.
3 PL.
ANG
APP.
CHK.
DWN.
ALL DIMENSIONS IN INCH [MM] REV. CARD:
REV. DATE: B/M
P/N
+
-
-
+
REV. DRAWING NO.
SETTINGS FOR OIL
VISCOCITIES
.01
+
2:1SCALE: SHT.
DETAIL OF RHEOSTAT
SUBJECT TO RETURN UPON REQUEST.
B.MILLER
°
4/15/15
1 OF 1
E.SCHLEMMER 4/15/15
B.MILLER
4/15/15
THESE DRAWINGS, SPECIFICATIONS, AND THE IDEAS CONTAINED HEREIN ARE THE EXCLUSIVE PROPERTY OF SCHROEDER INDUSTRIES LLC AND ARE CONFIDENTIAL. THESE DOCUMENT(S) SHALL NOT BE COPIED OR REPRODUCED IN PART OR IN FULL AS A BASIS OF DESIGN, MANUFACTURED, OR SALE; AND SHALL NOT BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THIS COMPANY. THEY ARE
F (75cSt) ISO32@70
RHEOSTAT
(140cSt) ISO46@70F

User Manual HY-TRAX®L-4370
Schroder Industries En 17
6. Parts List
ITEM NO. QTY. DESCRIPTION PART NO. OLD PART NO.
(REF. ONLY)
1 1 HYTRAX MANIFOLD EXTENSION 7616164 LF-11194
2 1 HYTRAX MANIFOLD 7616163 LF-11195
3 1 MOTOR/PUMP GROUP 7630820 LF-11301
4 2 FITTING, GEAR PUMP/MOTOR UNIT 7609911 LF-11193
5 2 O-RING, ARP-568-109 7618376 9464K44
6 1 CONNECTOR, 04MB-04MP 7608338 6401-04-04
7 1 FILTER, IN-LINE, 8GPM 7630886 LF-11424
8 1 MONITOR, CONTAMINATION W/DISPLAY (EURO) W/FLANGE 3289340
9 2 PLUG, HEX SOCKET, 02MB 7619201 22S-S02V
10 4 PLUG, HEX SOCKET, 04MB, V 7619207 A-600-4V
11 1 PLUG, HEX SOCKET, 06BSPP 7619212 9028-6V
12 1 CONTROL VALVE, SR06-01-C-N-0.3V 2610213 02610213
13 1 GAUGE, PRESSURE, 0-160 PSI 7630848 LF-11369
14 1 CONTROL PANEL 7628106 LF-11302
15 1 POWER SUPPLY, 24V, DC, 120W 7600601
16 2 CAP SCREW, SH, .25-20UNC X 2.50 7628906 04-1082
17 4 CAP SCREW, SH, M6-1.0 X 60 7630814 LF-11295
18 1 CORD, M12-F-90M, 8C, 1M, 300V/4, BLK, PUR, IP67 (NOT SHOWN) 7608415 TCM-117
19 1 CORD, M12-F-M, 5C, 1M, 300V/4, PVC, YLW, IP67 (NOT SHOWN) 7608418 ES-10245
20 1 E-CONN, 4P, M12-M, 250VDC, 4A, IP67 (NOT SHOWN) 7630835 LF-11337
C
C
MATERIAL: DEC. TOLERENCE
CHK.
ALL DIMENSIONS IN INCHES [MM]
APP.
DWN.
REV. CARD:
REV. DATE:
REV.DRAWING NO.
SCALE: SHT.
B.MILLER
B.MILLER
01/22/2015
D.COWDER
01/21/2015
01/19/2015
2/14/2017
13197
HYTRAX MANUALLY CONTROLLED FLUID SAMPLING SYSTEM
(HYHMP)
THESE DRAWINGS, SPECIFICATIONS, AND THE IDEAS
CONTAINED HEREIN ARE THE EXCLUSIVE PRO PERTY
OF SCHROEDER INDUSTRIES AND ARE CO NFIDENTIAL.
THESE DOCUMENT(S) SHALL NOT BE COPIED OR
REPRODUCED IN PART OR IN FULL AS A BASIS OR DESIGN,
MANUFACTURED, OR SALE; AND SHALL NOT BE USED IN
ANY WAY DETRIMENTAL TO THE INTEREST OF THIS
COMPANY. THEY ARE SUBJECT TO RETURN UPON REQUEST.
N.T.S. 2 OF 2
7633259
SIZE:
D
EST. WEIGHT:
PARTS LIST DRAWING OF
INDUSTRIES
www.schroederindustries.com
INDUSTRIES
2 PL.
3 PL.
+
-
-
+
-
+
ANG.
C

L-4370 HY-TRAX®User Manual
18 En Schroeder Industries
D
ANG.
MATERIAL: DEC. TOLERENCE
CHK.
ALL DIMENSIONS IN INCHES [MM]
APP.
DWN.
REV. CARD:
REV. DATE:
REV.DRAWING NO.
7633259
+
SCALE: SHT.
B.MILLER B.MILLER
01/22/2015
D.COWDER
01/21/2015
01/19/2015
HYTRAX MANUALLY CONTROLLED FLUID SAMPLING SYSTEM
-
+
- -
+
3 PL. 2 PL.
(HYHMP)
2/14/2017
13197
1 OF 2
COMPANY. THEY ARE S UBJECT TO RETURN UPON REQ UEST.
SIZE:
N.T.S.
EST. WEIGHT:
PARTS LIST DRAWING OF
INDUSTRIES
www.schroederindustries.com
INDUSTRIES
THESE DRAWINGS, SPECIFI CATIONS, AND THE IDEAS CONTAINED HEREIN ARE THE E XCLUSIVE PROPERTY OF SCHROEDER INDUSTRIES AND ARE CONFIDENTIAL. THESE DOCUMENT(S) SHALL NOT BE CO PIED OR REPRODUCED IN PART OR IN FULL AS A BASIS OR DESIG N, MANUFACTURED, OR SAL E; AND SHALL NOT BE USED IN ANY WAY DETRIMENTAL TO T HE INTEREST OF THIS
C
14
8
12
4X
9
1
11
3
2
15
10
13
4X
9
2X
6
16
17
7
C
4
2X 52X

User Manual HY-TRAX®L-4370
Schroder Industries En 19
7. Maintenance
■ Checkttingsperiodicallytoensuretheyaretight.
■ Check suction and discharge hoses for leaks, cracks…etc.
■ For TCM maintenance, refer to section 9 of this manual.
■ Inspect unit periodically for leaks. Internal leaks will be caused by faulty O-rings. Refer to the parts list shown in
Section 6 for O-ring part numbers and contact your sales representative.
■ Cleaninletstrainer.Frequencywillbedeterminedbythedirtlevel/sizeoftheuid.
8. Trouble Shooting
Problem Solution
TCM readings for 4 and 6 micron
channels are the same.
Thisindicatesairinthesystem.Ensureallttings/connectionsaretight.
The pressure gauge is reading 0. Ensure the rheostat is turned to the correct %. Ensure all interconnecting
and power cables are connected. Ensure suction line and discharge lines
are not blocked.
The motor is running hot and
shutso󰀨.
Thisindicatestheviscosityoftheuidistoohigh,resultinginmotoroverload.
The unit is designed for 350 cSt (max).
Ensure suction line and discharge lines are not blocked or clogged.
Clean inlet strainer, (if supplied with unit).
TCM readings are erratic. Refer to TCM section of this manual for detailed TCM troubleshooting information.

L-4370 HY-TRAX®User Manual
20 En Schroeder Industries