Siemens SITRANS FUH1010 User manual

6/2014Edition
Answers for industry.
Quick Start
Ultrasonic Flowmeters
SITRANS FUH1010 IP65 NEMA 7 Compact - 7ME3601-1
SITRANS F

SITRANS F
Ultrasonic Flowmeters
FUH1010 IP65 NEMA 7
Interface Detector Quick Start
Operating Instructions
06/2014
A5E02428148
-AA
Introduction
1
Installation
2
Commissioning
3
Troubleshooting
4
Appendix
A

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: A5E02428148
Ⓟ
05/2014 Subject to change
Copyright © Siemens AG 2104.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance a
re required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

FUH1010 IP65 NEMA 7 Interface Detector Quick Start
Operating Instructions, 06/2014, A5E02428148-AA 3
Table of contents
1 Introduction............................................................................................................................................. 5
1.1 Items supplied................................................................................................................................5
1.2 Safety Notes...................................................................................................................................6
2 Installation ............................................................................................................................................ 13
2.1 Application Guidelines .................................................................................................................13
2.2 Mounting the Transmitter .............................................................................................................13
3 Commissioning ..................................................................................................................................... 17
3.1 Connecting Power........................................................................................................................17
3.2 RS-232 Connection......................................................................................................................19
3.3 Navigating the Menu ....................................................................................................................22
3.4 Programming the Transmitter ......................................................................................................23
3.5 Sensor Installation .......................................................................................................................32
3.5.1 General information .....................................................................................................................32
3.5.2 Installing the Sensors (Reflect Mount).........................................................................................33
3.5.3 Final Setup ...................................................................................................................................36
4 Troubleshooting .................................................................................................................................... 39
4.1 Troubleshooting ...........................................................................................................................39
4.2 Alarm Letter Codes ......................................................................................................................42
A Appendix............................................................................................................................................... 43
A.1 I/O Connections and Wiring .........................................................................................................43
A.2 Technical Data .............................................................................................................................48
Index..................................................................................................................................................... 49

Table of contents
FUH1010 IP65 NEMA 7 Interface Detector Quick Start
4Operating Instructions, 06/2014, A5E02428148-AA

FUH1010 IP65 NEMA 7 Interface Detector Quick Start
Operating Instructions, 06/2014, A5E02428148-AA 5
Introduction
1
Introduction
This Quick Start is for the Siemens SITRANS FUH1010 IP65 (NEMA 7) Compact Interface
Detector. It illustrates a typical setup using D-Series sensors in the Reflect Mode (for Direct
Mode see Operating Instruction manual).
Note
This Quick Start Guide appli
es to the following FUH1010 IP65 NEMA 7 operating systems:
Version 3.03.00 and later.
1.1
Items supplied
●SITRANS FUH1010 IP65 NEMA 7 Interface Detector Transmitter
●SITRANS F Literature CD
●Quick Start
Note
For additional items refer to your packing slip.

Introduction
1.2 Safety Notes
FUH1010 IP65 NEMA 7 Interface Detector Quick Start
6Operating Instructions, 06/2014, A5E02428148-AA
1.2
Safety Notes
Quick Start Safety Information for Hazardous Areas
DANGER
Explosion Hazard
Death, serious injury or property damage will result if unauthorized and unqualified
personnel tamper with equipment.
Restrict use and repair to qualified personnel.
DANGER
Explosion Hazard
Death or severe personal injury and/or equipment and property damage will result if proper
Hazardous (Classified) Locations installation precautions are not taken.
Restrict use and repair to qualified personnel.
DANGER
Explosion Hazard
The use of unauthorized parts in the repair of the equipment, tampering by unqualified
personnel, or operation with the cover open in a Hazardous (Classified) Location will result
in dangerous conditions which will cause death, serious injury, and/or equipment and
property damage.
Follow all safety instructions contained or referenced herein.
DANGER
Explosion Hazard
Death or severe personal injury and/or equipment and property damage will result due to
improper installation or use of this equipment when located in a Hazardous (Classified)
Location.
•Install as directed.
•Disconnect power source before servicing.
•Keep cover closed when equipment is operating.

Introduction
1.2 Safety Notes
FUH1010 IP65 NEMA 7 Interface Detector Quick Start
Operating Instructions, 06/2014, A5E02428148-AA 7
WARNING
Qualified personnel
This flowmeter system may only be set up and used in conjunction with this Quick Start and
the instructions on the electronic media provided. Installation, maintenance and operation
of the flowmeter system may only be performed by qualified personnel. Within the context
of this Quick Start, qualified persons are defined as persons who have the skills and
knowledge related to the construction and operation of the electrical equipment and
installations and have received safety training to recognize and avoid the potentially
explosive hazards involved.
Qualified personnel possess the following qualifications
1. Is trained and authorized to energize, de-energize, clear, ground and tag circuits and
equipment in accordance with established safety practices.
2. Is trained in the proper care and use of protective equipment such as rubber gloves,
hard hat, safety glasses or face shields, flash clothing, etc., in accordance with
established safety practices.
3. Is trained in rendering first aid
Note
This Quick Start does not purport to cover all details or variations in equipment, or to provide
for every possible contingency to be met in connection with installation, operation or
maintenance. Should further information be desired or should particular
problems arise,
which are not covered sufficiently for the purchaser's purposes, the matter should be
referred to the local Siemens sales office (www.siemens.com). The contents of this Quick
Start shall not become part of or modify any prior or existing ag
reement, commitment or
relationship. The sales contract contains the entire obligation of Siemens. The warranty
contained in the contact between the parties is the sole warranty of Siemens. Any
statements contained herein do not create new warranties or mo
dify the existing warranty.
Quick Start Safety Information for Hazardous Areas
Note
Ratings under this heading apply to specific model families
Check Your Model Number:
FUE1010 7ME3500, FUH1010 7ME3600 and FUS1010 7ME3530 only
FM-CSA installation
Read, understand and follow all safety instructions on the electronic media provided. This
equipment is rated for use in hazardous (classified) locations as stated below and must be
installed according to the 1010-304 installation drawing provided on the media. Failure to
install the equipment in the prescribed manner will result in unsafe operation. Follow all local
jurisdictional safety codes when operating this equipment. When properly installed the
equipment meets the following FM – CSA ratings.

Introduction
1.2 Safety Notes
FUH1010 IP65 NEMA 7 Interface Detector Quick Start
8Operating Instructions, 06/2014, A5E02428148-AA
Transmitter
●Intrinsically safe connections Class I and II, Division 1, Groups A, B, C, D, E, F and G;
●Nonincendive for Class I, Division 2, Groups A, B, C and D;
●Suitable for Class II Division 2, Groups E, F and G outdoor (Type 4X), Class III (CSA
only)
●Temperature code T5 at an ambient of 40°C
Sensors
●Intrinsically safe Class I and II, Division 1, Groups A, B, C, D, E, F and G;
●Nonincendive for Class I, Division 2, Groups A, B, C and D;
●Suitable for Class II, Division 2, Groups B, E, F and G outdoor (Type 4X), Class III (CSA
only)
●Temperature code T6 at an ambient of 40°C
ATEX installation
Read, understand and follow all safety instruction on the electronic media provided. This
equipment complies with Directive 94/9/EC and is rated for use in potentially explosive
atmospheres. The equipment markings are shown and explained below. Equipment must be
installed according to the 1010-389 installation drawing provided on the media. Failure to
install the equipment in the prescribed manner will result in unsafe operation. Follow all
regional safety laws when operating this equipment. When properly installed the equipment
meets the following ATEX ratings as stated in EC-Type Examination Certificate
KEMA03ATEX1134
Transmitter Markings and Explanations
●II (1) G [Ex ia] IIC – Transmitter located in the non-hazardous area with intrinsically
safe circuits of category Ex ia, which can be connected to Category 1 Sensors
●II 3 (1) G Ex nC [ia] IIC T5 – Category 3 Transmitter located in Zone 2 explosive
atmosphere with intrinsically safe circuits of category Ex ia, which can be connected to
Category 1 Sensors in Zone 0
●IP65 – Ingress protection against solid bodies, rating of dust-tight and against liquid,
rating of water jets
Sensors Markings and Explanations
●II 1 G Ex ia IIC T5 – Category 1 Sensors located in Zone 0 explosive atmosphere with
intrinsically safe circuits of category Ex ia for use in potentially explosive atmosphere
containing gases
●IP65 – Ingress protection against solid bodies, rating of dust-tight and against liquid,
rating of water jets

Introduction
1.2 Safety Notes
FUH1010 IP65 NEMA 7 Interface Detector Quick Start
Operating Instructions, 06/2014, A5E02428148-AA 9
Quick Start Safety Information for Hazardous Areas
Note
Ratings under this heading apply to specific model families
Check Your Model Number:
FUS1010 7ME3533, FUH1010 7ME3603 only
FM-CSA installation
Read, understand and follow all safety instruction on the electronic media provided. This
equipment is rated for use in hazardous (classified) locations as stated below and must be
installed according to the 1010-443 installation drawing provided on the media. Failure to
install the equipment in the prescribed manner will result in unsafe operation. Follow all local
jurisdictional safety codes when operating this equipment. When properly installed the
equipment meets the following FM – CSA ratings:
Transmitter
●Explosionproof for Class I, Division1, Groups B, C, D;
●Dust-ignitionproof for Class II, Division 1, Groups E, F and G
●Intrinsically safe connections for Class I and II, Division 1, Groups A, B, C, D, E, F and G;
●Nonincendive for Class I, Division 2, Groups A, B, C and D;
●Suitable for Class II, Division 2, Groups B, E, F and G outdoor (Type 4X), Class III (CSA
only)
Sensors
●Intrinsically safe Class I and II, Division 1, Groups A, B, C, D, E, F and G;
●Nonincendive for Class I, Division 2, Groups A, B, C and D;
●Suitable for Class II, Division 2, Groups B, E, F and G outdoor (Type 4X), Class III (CSA
only)
●Temperature code T6 at an ambient of 40°C
ATEX installation
Read, understand and follow all safety instruction on the electronic media provided. This
equipment is rated for use in explosive atmospheres as stated below and must be installed
according to the 1010-464 installation drawing provided on the media. Failure to install the
equipment in the prescribed manner will result in unsafe operation. Follow all regional safety
laws when operating this equipment. When properly installed the equipment meets the
following ATEX ratings as stated in EC-Type Examination Certificate KEMA03ATEX1134

Introduction
1.2 Safety Notes
FUH1010 IP65 NEMA 7 Interface Detector Quick Start
10 Operating Instructions, 06/2014, A5E02428148-AA
Transmitter Markings and Explanations
●II (1) G [Ex ia] IIC– Transmitter located in the non-hazardous area with intrinsically
safe circuits of category Ex ia, which can be connected to Category 1 Sensors for use in
potentially explosive atmosphere containing gases
●II 3 (1) G Ex nC [ia] IIC T5 (Tamb = 0° To + 60°C) – Category 3 Transmitter located in
Zone 2 explosive atmosphere with intrinsically safe circuits of category Ex ia, which can
be connected to Category 1 Sensors in Zone 0 for use in potentially explosive
atmosphere containing gases
●II 2 (1) G Ex d [ia IIC] IIB T5 (Tamb = 0° To + 50°C) – Category 2 Transmitter located
in Zone 1 explosive atmosphere with intrinsically safe circuits of category Ex ia, which can
be connected to Category 1 Sensors for use in potentially explosive atmosphere
containing gases (Model families FUG1010 7ME3612 and 7ME3613 only)
●II 2 (1) G Ex d [ia IIC] IIB+H2 T5 (Tamb = 0° To + 50°C) – Category 2 Transmitter
located in Zone 1 explosive atmosphere with intrinsically safe circuits of category Ex ia,
which can be connected to Category 1 Sensors for use in potentially explosive
atmosphere containing gases
●IP66 – Ingress protection against solid bodies, rating of dust-tight and against liquid,
rating of heavy seas
Sensors Markings and Explanations
●II 1 G Ex ia IIC T5 – Category 1 Sensors located in Zone 0 explosive atmosphere with
intrinsically safe circuits of category Ex ia for use in potentially explosive atmosphere
containing gases
●IP65 – Ingress protection against solid bodies, rating of dust-tight and against liquid,
rating of water jets
Quick Start Safety Information for Hazardous Areas
Note
Ratings under this heading apply to specific model families
Check Your Model Number:
FUS1010 7ME3531, FUH1010, 7ME3601
FM-CSA installation
Read, understand and follow all safety instruction on the electronic media provided. This
equipment is rated for use in hazardous (classified) locations as stated below and must be
installed according to the 1010-341 installation drawing provided on the media. Failure to
install the equipment in the prescribed manner will result in unsafe operation. Follow all local

Introduction
1.2 Safety Notes
FUH1010 IP65 NEMA 7 Interface Detector Quick Start
Operating Instructions, 06/2014, A5E02428148-AA 11
jurisdictional safety codes when operating this equipment. When properly installed the
equipment meets the following FM–CSA ratings:
Transmitter
●Explosionproof for Class I, Division1, Groups B, C, D;
●Dust-ignitionproof for Class II, Division 1, Groups E, F and G
●Intrinsically safe connections for Class I and II, Division 1, Groups A, B, C, D, E, F and G;
●Nonincendive for Class I, Division 2, Groups A, B, C and D;
●Suitable for Class II, Division 2, Groups B, E, F and G outdoor (Type 4X), Class III (CSA
only)
Sensors
●Intrinsically safe Class I and II, Division 1, Groups A, B, C, D, E, F and G;
●Nonincendive for Class I, Division 2, Groups A, B, C and D;
●Suitable for Class II, Division 2, Groups B, E, F and G outdoor (Type 4X), Class III (CSA
only)
●Temperature code T6 at an ambient of 40°C
ATEX installation
Read, understand and follow all safety instruction on the electronic media provided. This
equipment is rated for use in explosive atmospheres as stated below and must be installed
according to the 1010-422 installation drawing provided on the media. Failure to install the
equipment in the prescribed manner will result in unsafe operation. Follow all regional safety
laws when operating this equipment. When properly installed the equipment meets the
following ATEX ratings as stated in EC-Type Examination Certificate KEMA03ATEX2133
Transmitter
●II 2 (1) G Ex d [ia] IIB+H2 – Category 2 Transmitter located in Zone 1 explosive
atmosphere with intrinsically safe circuits of category Ex ia, which can be connected to
Category 1 Sensors for use in potentially explosive atmosphere containing gases
●IP65 – Ingress protection against solid bodies, rating of dust-tight and against liquid,
rating of water jets
Sensors
●II 1 G Ex ia IIC T5 – Category 1 Sensors located in Zone 0 explosive atmosphere with
intrinsically safe circuits of category Ex ia for use in potentially explosive atmosphere
containing gases
●IP65 – Ingress protection against solid bodies, rating of dust-tight and against liquid,
rating of water jets

Introduction
1.2 Safety Notes
FUH1010 IP65 NEMA 7 Interface Detector Quick Start
12 Operating Instructions, 06/2014, A5E02428148-AA

FUH1010 IP65 NEMA 7 Interface Detector Quick Start
Operating Instructions, 06/2014, A5E02428148-AA 13
Installation
2
2.1
Application Guidelines
Basic Requirements
●Determine pipe material and dimensions.
●Avoid vertical pipes flowing in a downward direction.
●Avoid installation of transducers on the top and bottom of horizontal pipes, if possible.
●Select a location with the longest straight run of pipe.
●Identify upstream piping configuration (elbow, reducer, etc.).
●Pipe surface should be smooth and, if necessary, free of paint.
●Avoid pressure reduction components upstream.
●Avoid mounting on or near weld seams.
●Pipe must be full during set-up.
2.2
Mounting the Transmitter
WARNING
Hazardous Voltage
May cause death or serious personal injury. Disconnect power before working on this
product.
Wall Mounting
The transmitter can be mounted on any wall surface including wood, metal or concrete. Use
the appropriate bolts and screws as needed for your mounting application. (See figure below
for mounting bracket locations.)

Installation
2.2 Mounting the Transmitter
FUH1010 IP65 NEMA 7 Interface Detector Quick Start
14 Operating Instructions, 06/2014, A5E02428148-AA
Pipe Mounting
For installation on 2-inch pipe use Pipe Mount Kit CQO:1012XMB-1 See figure below.
①
Clamp
④
U-Bolt Assembly for standard 2-inch
(2.38in/6.0452cm) standpipe. (Hardware
supplied.)
②
Mounting Bracket (Hardware not supplied for
wall mounting.)
⑤
Sensor Cable Entry Ports
③
Pipe
⑥
Position Plastic Strip Under Clamp
Figure 2-1 Pipe Mounting and Mounting Bracket Locations

Installation
2.2 Mounting the Transmitter
FUH1010 IP65 NEMA 7 Interface Detector Quick Start
Operating Instructions, 06/2014, A5E02428148-AA 15
Note
Use conduit fittings or cable glands on all cables.
Note
Install weather tight seals at all unused holes using proper cable conduit and close additional
holes to IP65 standards.

Installation
2.2 Mounting the Transmitter
FUH1010 IP65 NEMA 7 Interface Detector Quick Start
16 Operating Instructions, 06/2014, A5E02428148-AA

FUH1010 IP65 NEMA 7 Interface Detector Quick Start
Operating Instructions, 06/2014, A5E02428148-AA 17
Commissioning
3
3.1
Connecting Power
DANGER
Explosion Hazard
Turn off main power before installing AC connections to the flow meter. Contact with
exposed wiring may lead to fire, electric shock, or serious personal injury.
1. Using a 1/16" Hex key, loosen the flow meter Rear Housing Cover locking setscrew.
2. Unscrew the Rear Housing Cover and remove.
3. Locate power supply connector J8. Use the tables below and the part number of your unit
to determine the correct input power source. (See ID label on right side of housing.)
①
Flow meter Number
⑤
Power Supply Option
②
Sensor Type
⑥
Language Option
③
Relay Type
⑦
Safety Rating Option (S2=FM/CSA,
S9=ATEX & S10=INMETRO)
④
Numeric Display
Power Supply Option Code
Power Supply P/N
User Supplied Power
S
1010X-6SS2
90-250 VAC Single Phase
ZN
1010X-6ZNS2
9-36 VDC Negative Ground
ZP
1010X-6ZPS2
9-36 VDC Positive Ground
Note
Power Supply Module P/N label is located inside the rear housing cover.

Commissioning
3.1 Connecting Power
FUH1010 IP65 NEMA 7 Interface Detector Quick Start
18 Operating Instructions, 06/2014, A5E02428148-AA
1. Pull the desired length of input power wires through flow meter case conduit cable hole
and into flow meter case before wiring connector.
2. Wire input power connector P8 for AC or DC power depending on power supply provided
as shown below. Insert wires into wire entry holes and secure by tightening wire clamp
screws (see figure below).
Note
Power Supply connector wires should be stripped AWG 12
-18 stranded wire or solid
conductors.
Terminal Number
1010X-6SS2
1010X-6ZNS2
1010X-6ZPS2
1
Hot
Positive
Positive
2
Neutral
Negative (Gnd)
Negative (Gnd)
3
Ground
Ground
Ground
1. Plug input power connector P8 into connector J8 and secure using two captive connector
mounting screws as indicated below.
2. Secure power input cable with cable clamp to prevent wire breakage.
3. Replace Rear Housing Cover and tighten setscrew.
4. Connect the power cables to the appropriate power source previously selected from the
tables above and power up unit (100-250 VAC @ 50/60 Hz or 9-36 VDC).
Note
Loosen Wire Clamp Screw, insert stripped end of wire and then retighten.
①
Stripped Wire
②
Connector Mounting Screws
③
Clamp Screws
Figure 3-1 Input Power Connector (P8) Wiring