SCHUNK CLM 08 User instructions

Translation of the original manual
Assembly and operating manual
CLM
Compact Linear Module

Imprint
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Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved. Any reproduction, processing, distribution (making available to third parties),
translation or other usage - even excerpts - of the manual is especially prohibited and
requires our written approval.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 389015
Version: 03.00|04/03/2020|en
© SCHUNK GmbH & Co. KG
All rights reserved.
Dear Customer,
thank you for trusting our products and our family-owned company, the leading
technology supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 – 134
D-74348 Lauffen/Neckar
Tel. [phone]
Fax [phone]
[email protected]
schunk.com

Table of Contents
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Table of Contents
1 General.................................................................................................................... 5
1.1 About this manual ................................................................................................ 5
1.1.1 Presentation of Warning Labels ...............................................................5
1.1.2 Definition of Terms...................................................................................6
1.1.3 Applicable documents ..............................................................................6
1.1.4 Sizes ..........................................................................................................6
1.2 Warranty .............................................................................................................. 6
1.3 Scope of delivery .................................................................................................. 6
1.4 Accessories ........................................................................................................... 7
1.4.1 Sensors .....................................................................................................7
1.4.2 Rod lock ....................................................................................................7
1.4.3 Stop screw ................................................................................................8
1.4.4 Stop / Sensor for CLM 08..........................................................................8
2 Basic safety notes ................................................................................................... 9
2.1 Intended use......................................................................................................... 9
2.2 Not intended use.................................................................................................. 9
2.3 Constructional changes ........................................................................................ 9
2.4 Spare parts ........................................................................................................... 9
2.5 Ambient conditions and operating conditions .....................................................9
2.6 Personnel qualification....................................................................................... 10
2.7 Personal protective equipment.......................................................................... 10
2.8 Notes on safe operation ..................................................................................... 11
2.9 Transport ............................................................................................................ 11
2.10 Malfunctions....................................................................................................... 11
2.11 Disposal .............................................................................................................. 12
2.12 Fundamental dangers......................................................................................... 12
2.12.1 Protection during handling and assembly ..............................................12
2.12.2 Protection during commissioning and operation ...................................13
2.12.3 Protection against dangerous movements.............................................13
2.12.4 Protection against electric shock............................................................14
2.13 Notes on particular risks..................................................................................... 14
3 Technical Data ........................................................................................................16
4 Assembly and Settings ............................................................................................17
4.1 Mechanical connection ...................................................................................... 17
4.2 Pneumatic connection........................................................................................ 17
4.3 Adjust stroke, sensors and damping .................................................................. 19
4.3.1 End positions - Sets CLM 08....................................................................19
4.3.2 End positions - Sets CLM 10 – 25............................................................20

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4.3.3 End positions - Sets CLM 50 – 200..........................................................21
4.4 Setting the speed................................................................................................ 23
4.5 Adjustment of the shock absorber strocke ........................................................ 24
4.6 Mounting the rod lock........................................................................................ 25
5 Commissioning .......................................................................................................26
6 Troubleshooting .....................................................................................................27
6.1 Module does not move ...................................................................................... 27
6.2 End position does not exist ................................................................................ 27
6.3 Linear module proposes at the end positions .................................................... 27
6.4 Payload swings in the final position ................................................................... 27
7 Maintenance and care ............................................................................................28
7.1 Assembly drawings/spare parts ......................................................................... 29
7.1.1 CLM 08....................................................................................................29
7.1.2 CLM 10....................................................................................................30
7.1.3 CLM 25....................................................................................................31
7.1.4 CLM 50, 100 and 200 ..............................................................................32
8 Translation of original declaration of incorporation ................................................33
9 Annex to Declaration of Incorporation....................................................................34

General
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1 General
1.1 About this manual
This manual contains important information for a safe and
appropriate use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and
understood this operating manual. Prerequisite for safe working is
the observance of all safety instructions in this manual.
Illustrations in this manual are provided for basic understanding
and may differ from the actual product design.
In addition to these instructions, the documents listed under
Applicable documents [}6] are applicable.
1.1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
CAUTION
Material damage!
Information about avoiding material damage.

General
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1.1.2 Definition of Terms
The term "product" replaces the product name on the title page in
this manual.
1.1.3 Applicable documents
• General terms of business *
• Catalog data sheet of the purchased product *
• Assembly and operating manuals of the accessories *
The documents marked with an asterisk (*) can be downloaded on
our homepage schunk.com
1.1.4 Sizes
This operating manual applies to the following sizes:
• CLM 08
• CLM 10
• CLM 25
• CLM 50
• CLM 100
• CLM 200
1.2 Warranty
If the product is used as intended, the warranty is valid for 24
months from the ex-works delivery date under the following
conditions:
• Observe the specified maintenance and lubrication intervals
• Observe the ambient conditions and operating conditions
Parts touching the workpiece and wear parts are not included in
the warranty.
1.3 Scope of delivery
The scope of delivery includes
• Compact Linear Module CLM in the version ordered
• Stop collar (CLM08)
• End position damping (CLM10 - CLM 200)

General
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1.4 Accessories
A wide range of accessories are available for this product
For information regarding which accessory articles can be used
with the corresponding product variants, see catalog data sheet.
1.4.1 Sensors
In the delivery state the sensors are mounted on the product.
For the exact type designation, technical data and information on
handling sensors, see catalog datasheet and assembly and
operating manual of the sensor, available at schunk.com.
Designation CLM
08 10 25 50 100 200
Inductive proximity switch
NIA50-KT
X–––––
Inductive proximity switch IN 30 – X – – X X
Inductive proximity switch IN 32 – – – – X –
Inductive proximity switch IN 40 – – X X – –
1.4.2 Rod lock
The rod lock prevents weights from falling in the event of energy
loss, such as emergency stop situations. The rod lock can also be
retrofitted, but this will reduce the useful stroke.
CAUTION
Damage to the rod lock due to incorrect actuation / overload!
•The rod lock may only be triggered and unlocked when the
product has been shut down.
•See the data on static holding force in the catalog. The forces
occurring in a clamped condition must not exceed the holding
force.
•In the event of a dynamic load or overload (e.g. drop in
pressure during movement), the clamping cartridge must be
checked and replaced if necessary.
WARNING
The rod lock is not a safety component for personal protection
in the sense of the Machine Directive.
Exact specifications and ordering data ☞ catalog.

General
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1.4.3 Stop screw
CAUTION
Mechanical damage to the linear module by the stop screw is
possible!
Use stop screw LMAS-... only for short strokes, slow stroke
speeds and low kinetic energy!
Designation ID number
LMAS 25 0314156
LMAS 50 0314158
LMAS 100 0314160
LMAS 200 0314162
1.4.4 Stop / Sensor for CLM 08
For size CLM 08 a stop is optionally available with integrated
sensor.
End stop without sensor
system
LMAS 08-KT (included in the
scope of delivery)
End stop with sensor system NIA 50-KT

Basic safety notes
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2 Basic safety notes
2.1 Intended use
The product is exclusively designed for linear movement of useful
loads into any desired position.
• The product may only be used within the scope of its technical
data, Technical Data [}16].
• When implementing and operating components in safety-
related parts of the control systems, the basic safety principles
in accordance with DIN EN ISO 13849-2 apply. The proven safety
principles in accordance with DIN EN ISO 13849-2 also apply to
categories 1, 2, 3 and 4.
• The product is intended for installation in a machine/system.
The applicable guidelines must be observed and complied with.
• The product is intended for industrial and industry-oriented use.
• Appropriate use of the product includes compliance with all
instructions in this manual.
2.2 Not intended use
It is not intended use if the product is used, for example, as a
pressing tool, stamping tool, lifting gear, guide for tools, cutting
tool, clamping device or a drilling tool.
• Any utilization that exceeds or differs from the appropriate use
is regarded as misuse.
2.3 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.
• Structural changes should only be made with the written
approval of SCHUNK.
2.4 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and
damage the product or cause it to malfunction.
• Use only original spare parts or spares authorized by SCHUNK.
2.5 Ambient conditions and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
• Make sure that the product is used only in the context of its
defined application parameters, Technical Data [}16].

Basic safety notes
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2.6 Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently
qualified, the result may be serious injuries and significant
property damage.
• All work may only be performed by qualified personnel.
• Before working with the product, the personnel must have read
and understood the complete assembly and operating manual.
• Observe the national safety regulations and rules and general
safety instructions.
The following personal qualifications are necessary for the various
activities related to the product:
Trained electrician Due to their technical training, knowledge and experience, trained
electricians are able to work on electrical systems, recognize and
avoid possible dangers and know the relevant standards and
regulations.
Qualified personnel Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and
avoid possible dangers and knows the relevant standards and
regulations.
Instructed person Instructed persons were instructed by the operator about the
delegated tasks and possible dangers due to improper behaviour.
Service personnel of
the manufacturer
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.
2.7 Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against
danger which may interfere with their health or safety at work.
• When working on and with the product, observe the
occupational health and safety regulations and wear the
required personal protective equipment.
• Observe the valid safety and accident prevention regulations.
• Wear protective gloves to guard against sharp edges and
corners or rough surfaces.
• Wear heat-resistant protective gloves when handling hot
surfaces.
• Wear protective gloves and safety goggles when handling
hazardous substances.
• Wear close-fitting protective clothing and also wear long hair in
a hairnet when dealing with moving components.

Basic safety notes
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2.8 Notes on safe operation
Incorrect handling of the personnel
Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
• Avoid any manner of working that may interfere with the
function and operational safety of the product.
• Use the product as intended.
• Observe the safety notes and assembly instructions.
• Do not expose the product to any corrosive media. This does
not apply to products that are designed for special
environments.
• Eliminate any malfunction immediately.
• Observe the care and maintenance instructions.
• Observe the current safety, accident prevention and
environmental protection regulations regarding the product's
application field.
2.9 Transport
Handling during transport
Incorrect handling during transport may impair the product's
safety and cause serious injuries and considerable material
damage.
• When handling heavy weights, use lifting equipment to lift the
product and transport it by appropriate means.
• Secure the product against falling during transportation and
handling.
• Stand clear of suspended loads.
2.10 Malfunctions
Behavior in case of malfunctions
• Immediately remove the product from operation and report the
malfunction to the responsible departments/persons.
• Order appropriately trained personnel to rectify the
malfunction.
• Do not recommission the product until the malfunction has
been rectified.
• Test the product after a malfunction to establish whether it still
functions properly and no increased risks have arisen.

Basic safety notes
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2.11 Disposal
Handling of disposal
The incorrect handling of disposal may impair the product's safety
and cause serious injuries as well as considerable material and
environmental harm.
• Follow local regulations on dispatching product components for
recycling or proper disposal.
2.12 Fundamental dangers
General
• Observe safety distances.
• Never deactivate safety devices.
• Before commissioning the product, take appropriate protective
measures to secure the danger zone.
• Disconnect power sources before installation, modification,
maintenance, or calibration. Ensure that no residual energy
remains in the system.
• If the energy supply is connected, do not move any parts by
hand.
• Do not reach into the open mechanism or movement area of
the product during operation.
2.12.1 Protection during handling and assembly
Incorrect handling and assembly
Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
• Have all work carried out by appropriately qualified personnel.
• For all work, secure the product against accidental operation.
• Observe the relevant accident prevention rules.
• Use suitable assembly and transport equipment and take
precautions to prevent jamming and crushing.
Incorrect lifting of loads
Falling loads may cause serious injuries and even death.
• Stand clear of suspended loads and do not step into their
swiveling range.
• Never move loads without supervision.
• Do not leave suspended loads unattended.

Basic safety notes
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2.12.2 Protection during commissioning and operation
Falling or violently ejected components
Falling and violently ejected components can cause serious injuries
and even death.
• Take appropriate protective measures to secure the danger
zone.
• Never step into the danger zone during operation.
2.12.3 Protection against dangerous movements
Unexpected movements
Residual energy in the system may cause serious injuries while
working with the product.
• Switch off the energy supply, ensure that no residual energy
remains and secure against inadvertent reactivation.
• Never rely solely on the response of the monitoring function to
avert danger. Until the installed monitors become effective, it
must be assumed that the drive movement is faulty, with its
action being dependent on the control unit and the current
operating condition of the drive. Perform maintenance work,
modifications, and attachments outside the danger zone
defined by the movement range.
• To avoid accidents and/or material damage, human access to
the movement range of the machine must be restricted. Limit/
prevent accidental access for people in this area due through
technical safety measures. The protective cover and protective
fence must be rigid enough to withstand the maximum possible
movement energy. EMERGENCY STOP switches must be easily
and quickly accessible. Before starting up the machine or
automated system, check that the EMERGENCY STOP system is
working. Prevent operation of the machine if this protective
equipment does not function correctly.

Basic safety notes
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2.12.4 Protection against electric shock
Possible electrostatic energy
Components or assembly groups may become electrostatically
charged. When the electrostatic charge is touched, the discharge
may trigger a shock reaction leading to injuries.
• The operator must ensure that all components and assembly
groups are included in the local potential equalisation in
accordance with the applicable regulations.
• While paying attention to the actual conditions of the working
environment, the potential equalisation must be implemented
by a specialist electrician according to the applicable
regulations.
• The effectiveness of the potential equalisation must be verified
by executing regular safety measurements.
2.13 Notes on particular risks
WARNING
Risk of injury from objects falling and being ejected!
Falling and ejected objects during operation can lead to serious
injury or death.
•Take appropriate protective measures to secure the danger
zone.
WARNING
Risk of injury due to unexpected movements!
If the power supply is switched on or residual energy remains in
the system, components can move unexpectedly and cause
serious injuries.
•Before starting any work on the product: Switch off the power
supply and secure against restarting.
•Make sure, that no residual energy remains in the system.
WARNING
Danger of crushing and impacts during movement of the unit or
attachments. Risk of injury due to attachments breaking or
becoming loose.
Surround the unit with a protective barrier during operation.

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WARNING
Risk of injury from uncontrolled movements!
In the event of a power failure or control system malfunction,
components may move uncontrollably and cause serious injuries.
•Secure the product with pressure maintenance valves (e.g.
SCHUNK pressure maintenance valves SDV-P for short time
holding of every end position).
WARNING
Risk of burns through contact with hot surfaces!
Surfaces of components can heat up severely during operation.
Skin contact with hot surfaces causes severe burns to the skin.
•For all work in the vicinity of hot surfaces, wear safety gloves.
•Before carrying out any work, make sure that all surfaces have
cooled down to the ambient temperature.

Technical Data
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3 Technical Data
Connection data
Designation CLM
Pressure medium Compressed air, compressed air
quality according to
ISO 8573-1: 7:4:4
Nominal operating pressure
[bar]
6
Minimum pressure [bar] 3
Max. pressure [bar] 8
Pressure range for air purge
[bar]
0.5 - 1
More technical data is included in the catalog data sheet.
Whichever is the latest version.
Ambient conditions and operating conditions
Designation CLM
Ambient temperature [°C]
min.
max.
+5
+60
Protection class IP * 40
Noise emission [dB(A)] ≤ 70
* For use in dirty ambient conditions (e.g. sprayed water, vapors,
abrasion or processing dust) SCHUNK offers corresponding
product options as standard. SCHUNK also offers customized
solutions for special applications in dirty ambient conditions.

Assembly and Settings
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4 Assembly and Settings
Assembly measures • When mounting the module and when mounting loads, do not
allow impermissible forces and moments to be exerted (☞
catalog data)
• Select the suitable screw tightening torque when mounting the
module or loads on the module in accordance with the
generally accepted guidelines for screw connections.
• Secure all screw connections using a suitable chemical screw
lock.
4.1 Mechanical connection
Evenness of the
mounting surface
The values apply to the whole mounting surface to which the
product is mounted.
Requirements for evenness of the mounting surface (Dimensions in mm)
Edge length Permissible unevenness
< 100 < 0.02
> 100 < 0.05
The linear module may be selectively attached to the body or the
carriage..
Similarly, the structure may be optionally attached to the end
carriage or the base body.
4.2 Pneumatic connection
CAUTION
Possible damage to the linear module!
If the unit moves too hard into the end position, the linear
module may be damaged.
•A linear movement must always be free of impact and bounce.
•For this purpose, carry out sufficient throttling and damping,
Adjustment of the shock absorber strocke [}24].
•Observe the specifications in the catalog data sheet.
CAUTION
Risk of damage to the linear module when changing pressure
medium.
The unit must not under any circumstances be operated with
oiled air before operation with unoiled air (washing out of factory
lubrication).

Assembly and Settings
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NOTE
• Use connecting wires with the same cross-section as the
connection thread or larger.
• Observe the requirements for the air supply Technical Data
[}16].
Compressed air connection CLM 08, 10
Compressed air connection CLM 25 – 100 (* for CLM 25: connection opposite)
Air connection CLM
08 10 25 50 100 200
A M3 M3 M5 M5 M5 G1/8"
B M3 M3 M5 M5 M5 G1/8"

Assembly and Settings
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4.3 Adjust stroke, sensors and damping
4.3.1 End positions - Sets CLM 08
The following components are available for stroke limiting, shock
absorption and monitoring of the end positions:
• End stop without sensor system LMAS 08-KT
• End stop with sensor system NIA 50-KT
wrench
stroke locknut
clamping insert
Linear module end positions – Set CLM 08
Size Min. distance Y[mm]
CLM 08 1.0
CAUTION
Material damage due to erroneous settings!
•Do not fall below minimum distance Y.
•The end stop is the respective shock absorber on both sides;
the inside of the product must not hit the end stop.
Stroke adjustment/
sensor adjustment
Set end position "linear module extended":
ØLoosen the attachment screw.
ØSet the end stop to the desired stroke with the wrench supplied.
IMPORTANT!Do not fall below minimum distanceY.
✓The optionally integrated sensor moves with the machine
and does not need to be readjusted.
ØTighten the attachment screw.
✓Maximum permissible tightening torque: 0.6Nm
Set analog end position "Linear module retracted".

Assembly and Settings
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4.3.2 End positions - Sets CLM 10 – 25
The following components are available for stroke limiting, shock
absorption and monitoring of the end positions:
• Stop screw LMAS (option)
• Shock absorbers (included in the scope of delivery)
• Damping adjustment (included in the scope of delivery)
• Sensors (option)
Subsequent the installation of the end position damping is shown.
shock absorber
clamping adjustment protection clamping-
screw
shock absorber
stroke
Linear module end positions - Set CLM 10 – 25
Linear module Damping
adjustment
range Z
[mm]
min. distance X
[mm]
min. distance Y
[mm]
CLM 10 0...2 3.4 3.0
CLM 25 0...1.3 8 13
CAUTION
Material damage due to erroneous settings!
•Do not fall below minimum distances X and Y.
•The end stop is the respective shock absorber on both sides;
the inside of the product must not hit the end stop.
Stroke adjustment/
sensor adjustment
ØLoosen the attachment screw.
ØFor CLM 10: Loosen counter nut.
ØSet shock absorber and proximity switch IN to the desired
stroke. IMPORTANT!Do not fall below minimum distancesX
and Y.
ØFor CLM 10: Tighten counter nut.