SCHUNK PGN-plus-E 80 User instructions

Translation of the original manual
Assembly and Operating Manual
PGN-plus-E
Electrical 2-Finger Parallel Gripper

Imprint
2
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights re-
served. Any reproduction, processing, distribution (making available to third parties),
translation or other usage - even excerpts - of the manual is especially prohibited and re-
quires our written approval.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 389750
Version: 04.00|19/11/2018|en
© SCHUNK GmbH & Co. KG
All rights reserved.
Dear Customer,
thank you for trusting our products and our family-owned company, the leading techno-
logy supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 – 134
D-74348 Lauffen/Neckar
Tel. [phone]
Fax [phone]
[email protected]
schunk.com

Table of contents
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
3
Table of contents
1 General.................................................................................................................... 6
1.1 About this manual ................................................................................................ 6
1.1.1 Presentation of Warning Labels ...............................................................6
1.1.2 Definition of Terms...................................................................................6
1.1.3 Applicable documents ..............................................................................7
1.1.4 Sizes ..........................................................................................................7
1.1.5 Variants.....................................................................................................7
1.2 Warranty .............................................................................................................. 7
1.3 Scope of delivery .................................................................................................. 8
1.4 Accessories ........................................................................................................... 8
2 Basic safety notes ................................................................................................... 9
2.1 Intended use......................................................................................................... 9
2.2 Not intended use.................................................................................................. 9
2.3 Constructional changes ........................................................................................ 9
2.4 Spare parts ........................................................................................................... 9
2.5 Gripper fingers ................................................................................................... 10
2.6 Ambient conditions and operating conditions ...................................................10
2.6.1 Environmental conditions.......................................................................11
2.7 Personnel qualification....................................................................................... 12
2.8 Personal protective equipment.......................................................................... 13
2.9 Notes on safe operation .....................................................................................13
2.10 Transport ............................................................................................................ 14
2.11 Malfunctions....................................................................................................... 14
2.12 Disposal .............................................................................................................. 14
2.13 Fundamental dangers......................................................................................... 14
2.13.1 Protection during handling and assembly ..............................................15
2.13.2 Protection during commissioning and operation ...................................15
2.13.3 Protection against dangerous movements.............................................16
2.13.4 Protection against electric shock............................................................17
2.13.5 Protection against magnetic and electromagnetic fields .......................18
2.14 Notes on particular risks..................................................................................... 19
3 Technical data.........................................................................................................21
3.1 "Digital I/O" variant ............................................................................................ 21
3.2 "IO-Link" variant ................................................................................................. 22
3.3 Ambient conditions and operating conditions ................................................... 22
4 Design and description............................................................................................23
4.1 Design ................................................................................................................. 23
4.1.1 "Digital I/O" variant ................................................................................23

Table of contents
4
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
4.1.2 "IO-Link" variant .....................................................................................24
4.2 Description ......................................................................................................... 24
4.3 Display ................................................................................................................ 25
4.3.1 "Digital I/O" variant ................................................................................25
4.3.2 "IO-Link" variant .....................................................................................27
5 Assembly and settings ............................................................................................28
5.1 Installing and connecting.................................................................................... 28
5.2 Connections........................................................................................................ 30
5.2.1 Mechanical connection...........................................................................30
5.2.2 Electrical connection - "Digital I/O" variant............................................33
5.2.3 Electrical connection - "IO-Link" variant.................................................35
5.3 Connecting ground cable.................................................................................... 36
5.4 Attaching additional structure............................................................................ 36
5.5 Adjust gripping force .......................................................................................... 38
5.6 Installing the sensors.......................................................................................... 39
5.6.1 Overview of sensors ...............................................................................40
5.6.2 Switch-off hysteresis for magnetic switches ..........................................40
5.6.3 Installation position of the magnetic switches.......................................41
5.6.4 Mounting magnetic switch MMS 22.......................................................42
5.6.5 Mounting programmable MMS-P 22 magnetic switch...........................43
5.6.6 Mounting programmable magnetic switch MMS 22-PI1........................44
5.6.7 Mounting programmable MMS 22-PI2 magnetic switch........................45
5.6.8 Mounting analog (MMS 22-A) magnetic sensor, ...................................46
5.6.9 Set the integrated inductive proximity switch (IN).................................47
5.6.10 Use electronic processor FPS-F5/F5 T ....................................................49
6 Troubleshooting .....................................................................................................50
6.1 Product does not move ...................................................................................... 50
6.2 Product does not execute a complete stroke..................................................... 50
6.3 Product opens or closes jerkily........................................................................... 50
6.4 Gripping force too low........................................................................................ 50
6.5 Opening and closing times are not achieved...................................................... 51
6.6 Electrical signals are not transmitted ................................................................. 51
6.7 Product switches off........................................................................................... 51
6.8 Faults that are displayed via LEDs ...................................................................... 51
6.9 Acknowledge error ............................................................................................. 51
7 Maintenance ..........................................................................................................52
7.1 Maintenance intervals........................................................................................ 52
7.2 Lubricants/Lubrications points ........................................................................... 53
7.3 Changing seals - dust-tight version (SD) ............................................................. 54
7.4 Tightening torques ............................................................................................. 54
7.5 Disassembly and assembling .............................................................................. 54

Table of contents
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
5
8 Translation of original declaration of incorporation ................................................55
9 Annex to Declaration of Incorporation....................................................................56
10 EU-Declaration of Conformity .................................................................................59

General
6
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
1 General
1.1 About this manual
This manual contains important information for a safe and appro-
priate use of the product.
This manual is an integral part of the product and must be kept ac-
cessible for the personnel at all times.
Before starting work, the personnel must have read and under-
stood this operating manual. Prerequisite for safe working is the
observance of all safety instructions in this manual.
Illustrations in this manual are provided for basic understanding
and may differ from the actual product design.
In addition to these instructions, the documents listed under Ap-
plicable documents [}7] are applicable.
1.1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
NOTICE
Material damage!
Information about avoiding material damage.
1.1.2 Definition of Terms
The term "product" replaces the product name on the title page in
this manual.

General
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
7
1.1.3 Applicable documents
• General terms of business*
• Catalog data sheet of the purchased product *
• Assembly and operating manuals of the accessories *
• Software guide "SCHUNK gripper with IO-Link" *
The documents marked with an asterisk (*) can be downloaded on
our homepage schunk.com
1.1.4 Sizes
This operating manual applies to the following sizes:
• PGN-plus-E 80
• PGN-plus-E 100
1.1.5 Variants
This operating manual applies to the following variations:
• PGN-plus-E Digital I/O
• PGN-plus-E IO-Link
• PGN-plus-E dust-tight (SD)
1.2 Warranty
The warranty is 24 months or a maximum of 10million cycles *
from the date of delivery from the production facility if used as in-
tended under the following conditions:
• Observe the ambient conditions and operating conditions, Am-
bient conditions and operating conditions [}10]
• Observe the specified maintenance and lubrication intervals,
Maintenance [}52]
Parts touching the workpiece and wear parts are not included in
the warranty.
* A cycle consists of a complete gripping process, gripper "open"
and gripper "close".

General
8
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
1.3 Scope of delivery
The scope of delivery includes
• 2-Finger Parallel Gripper PGN-plus-E in the version ordered
• Accessory pack
Content of the accessory pack:
• 2x centering sleeves for gripper fastening
• 4x centering sleeves for finger fastening
ID.-No. of the accessory pack
Size ID number
PGN-plus-E 80 5524224
PGN-plus-E 100 5524225
1.4 Accessories
A wide range of accessories are available for this product
For information regarding which accessory articles can be used
with the corresponding product variants, see catalog data sheet.

Basic safety notes
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
9
2 Basic safety notes
2.1 Intended use
The product is designed exclusively for gripping and temporarily
holding workpieces or objects.
If spring-like parts are to be gripped, this may only occur after first
consulting with and receiving written approval from SCHUNK.
• The product may only be used within the scope of its technical
data, Technical data [}21].
• When implementing and operating components in safety-re-
lated parts of the control systems, the basic safety principles in
accordance with DIN EN ISO 13849-2 apply. The proven safety
principles in accordance with DIN EN ISO 13849-2 also apply to
categories 1, 2, 3 and 4.
• The product is intended for installation in a machine/system.
The applicable guidelines must be observed and complied with.
• The product is intended for industrial and industry-oriented use.
• Appropriate use of the product includes compliance with all in-
structions in this manual.
2.2 Not intended use
It is not intended use if the product is used, for example, as a
pressing tool, stamping tool, lifting gear, guide for tools, cutting
tool, clamping device or a drilling tool.
• Any utilization that exceeds or differs from the appropriate use
is regarded as misuse.
2.3 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.
• Structural changes should only be made with the written ap-
proval of SCHUNK.
2.4 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and dam-
age the product or cause it to malfunction.
• Use only original spare parts or spares authorized by SCHUNK.

Basic safety notes
10
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
2.5 Gripper fingers
Requirements of the gripper finger
Stored energy can make the product unsafe and risk the danger of
serious injuries and considerable material damage.
• Only replace gripper finger if no residual energy can be re-
leased.
2.6 Ambient conditions and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
• Make sure that the product is used only in the context of its
defined application parameters, Technical data [}21].
• Make sure that the product is a sufficient size for the applica-
tion.
• Make sure that the environment is free from splash water and
vapors as well as from abrasion or processing dust. Exceptions
are products that are designed especially for contaminated en-
vironments.

Basic safety notes
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
11
2.6.1 Environmental conditions
Transport and storage requirements
If the product is transported and stored in its original packaging,
the following data applies:
• Loading and unloading with mechanical aids
• Ambient temperature from -40°C to +70°C
• Air humidity up to max. 85%
Operational requirements
If the product is operated, the following data applies:
• Ambient temperature from +5°C to +55°C
• Air humidity up to max. 85%
In order to avoid overheating, it is recommended to reduce the
gripping force to 75% for ambient temperatures above +50°C.
Derating diagram
According to DIN EN 60068-2-6 and DIN EN 60068-2-27, in accord-
ance with EN 60721-3-2 and EN 60721-3-3, the product was sub-
jected to a vibration and shock inspection during transport and in
operation with respect to the ambient influences and withstands
the required loads.
The product may only be used in the following locations if addi-
tional measures are taken:
• In locations with a high level of ionizing radiation
• In locations with difficult operating conditions, e.g. due to
caustic fumes, gases, oils or chemicals
• In facilities requiring special monitoring, e.g. in particularly at-
risk areas

Basic safety notes
12
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
The product must also not be used in potentially explosive zones.
If the product is subjected to unacceptably large impacts or vibra-
tions, suitable measures must be taken to reduce the amplitude or
acceleration of such disturbances. Vibration-damping or vibration-
absorbing systems are to be used in such cases.
2.7 Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently quali-
fied, the result may be serious injuries and significant property
damage.
• All work may only be performed by qualified personnel.
• Before working with the product, the personnel must have read
and understood the complete assembly and operating manual.
• Observe the national safety regulations and rules and general
safety instructions.
The following personal qualifications are necessary for the various
activities related to the product:
Trained electrician Due to their technical training, knowledge and experience, trained
electricians are able to work on electrical systems, recognize and
avoid possible dangers and know the relevant standards and regu-
lations.
Qualified personnel Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and
avoid possible dangers and knows the relevant standards and reg-
ulations.
Instructed person Instructed persons were instructed by the operator about the del-
egated tasks and possible dangers due to improper behaviour.
Service personnel of
the manufacturer
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.

Basic safety notes
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
13
2.8 Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against
danger which may interfere with their health or safety at work.
• When working on and with the product, observe the occupa-
tional health and safety regulations and wear the required per-
sonal protective equipment.
• Observe the valid safety and accident prevention regulations.
• Wear protective gloves to guard against sharp edges and
corners or rough surfaces.
• Wear heat-resistant protective gloves when handling hot sur-
faces.
• Wear protective gloves and safety goggles when handling haz-
ardous substances.
• Wear close-fitting protective clothing and also wear long hair in
a hairnet when dealing with moving components.
2.9 Notes on safe operation
Incorrect handling of the personnel
Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
• Avoid any manner of working that may interfere with the func-
tion and operational safety of the product.
• Use the product as intended.
• Observe the safety notes and assembly instructions.
• Do not expose the product to any corrosive media. This does
not apply to products that are designed for special environ-
ments.
• Eliminate any malfunction immediately.
• Observe the care and maintenance instructions.
• Observe the current safety, accident prevention and environ-
mental protection regulations regarding the product's applica-
tion field.

Basic safety notes
14
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
2.10 Transport
Handling during transport
Incorrect handling during transport may impair the product's
safety and cause serious injuries and considerable material dam-
age.
• When handling heavy weights, use lifting equipment to lift the
product and transport it by appropriate means.
• Secure the product against falling during transportation and
handling.
• Stand clear of suspended loads.
2.11 Malfunctions
Behavior in case of malfunctions
• Immediately remove the product from operation and report the
malfunction to the responsible departments/persons.
• Order appropriately trained personnel to rectify the malfunc-
tion.
• Do not recommission the product until the malfunction has
been rectified.
• Test the product after a malfunction to establish whether it still
functions properly and no increased risks have arisen.
2.12 Disposal
Handling of disposal
The incorrect handling of disposal may impair the product's safety
and cause serious injuries as well as considerable material and en-
vironmental harm.
• Follow local regulations on dispatching product components for
recycling or proper disposal.
2.13 Fundamental dangers
General
• Observe safety distances.
• Never deactivate safety devices.
• Before commissioning the product, take appropriate protective
measures to secure the danger zone.
• Disconnect power sources before installation, modification,
maintenance, or calibration. Ensure that no residual energy re-
mains in the system.
• If the energy supply is connected, do not move any parts by
hand.
• Do not reach into the open mechanism or movement area of
the product during operation.

Basic safety notes
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
15
2.13.1 Protection during handling and assembly
Incorrect handling and assembly
Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
• Have all work carried out by appropriately qualified personnel.
• For all work, secure the product against accidental operation.
• Observe the relevant accident prevention rules.
• Use suitable assembly and transport equipment and take pre-
cautions to prevent jamming and crushing.
Incorrect lifting of loads
Falling loads may cause serious injuries and even death.
• Stand clear of suspended loads and do not step into their swiv-
eling range.
• Never move loads without supervision.
• Do not leave suspended loads unattended.
2.13.2 Protection during commissioning and operation
Falling or violently ejected components
Falling and violently ejected components can cause serious injuries
and even death.
• Take appropriate protective measures to secure the danger
zone.
• Never step into the danger zone during operation.

Basic safety notes
16
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
2.13.3 Protection against dangerous movements
Unexpected movements
Residual energy in the system may cause serious injuries while
working with the product.
• Switch off the energy supply, ensure that no residual energy re-
mains and secure against inadvertent reactivation.
• The faulty actuation of conected drives may cause dangerous
movements.
• Operating mistakes, faulty parameterization during commission-
ing or software errors may trigger dangerous movements.
• Never rely solely on the response of the monitoring function to
avert danger. Until the installed monitors become effective, it
must be assumed that the drive movement is faulty, with its ac-
tion being dependent on the control unit and the current oper-
ating condition of the drive. Perform maintenance work, modi-
fications, and attachments outside the danger zone defined by
the movement range.
• To avoid accidents and/or material damage, human access to
the movement range of the machine must be restricted. Limit/
prevent accidental access for people in this area due through
technical safety measures. The protective cover and protective
fence must be rigid enough to withstand the maximum possible
movement energy. EMERGENCY STOP switches must be easily
and quickly accessible. Before starting up the machine or auto-
mated system, check that the EMERGENCY STOP system is
working. Prevent operation of the machine if this protective
equipment does not function correctly.

Basic safety notes
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
17
2.13.4 Protection against electric shock
Work on electrical equipment
Touching live parts may result in death.
• Work on the electrical equipment may only be carried out by
qualified electricians in accordance with the electrical engineer-
ing regulations.
• Lay electrical cables properly, e. g. in a cable duct or a cable
bridge. Observe standards.
• Before connecting or disconnecting electrical cables, switch off
the power supply and check that the cables are free of voltage.
Secure the power supply against being switched on again.
• Before switching on the product, check that the protective
earth conductor is correctly attached to all electrical compon-
ents according to the wiring diagram.
• Check whether covers and protective devices are fitted to pre-
vent contact with live components.
• Do not touch the product's terminals when the power supply is
switched on.
Possible electrostatic energy
Components or assembly groups may become electrostatically
charged. When the electrostatic charge is touched, the discharge
may trigger a shock reaction leading to injuries.
• The operator must ensure that all components and assembly
groups are included in the local potential equalisation in accord-
ance with the applicable regulations.
• While paying attention to the actual conditions of the working
environment, the potential equalisation must be implemented
by a specialist electrician according to the applicable regula-
tions.
• The effectiveness of the potential equalisation must be verified
by executing regular safety measurements.

Basic safety notes
18
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
2.13.5 Protection against magnetic and electromagnetic fields
Work in areas with magnetic and electromagnetic fields
Magnetic and electromagnetic fields can lead to serious injuries.
• Persons with pace-makers, metal implants, metal shards, or
hearing aids require the consent of a physician before entering
areas in which components of the electric drive and control sys-
tems are mounted, started up, and operated.
• Persons with pace-makers, metal implants, metal shards, or
hearing aids require the consent of a physician before entering
areas in which magnetic grippers or motor parts with perman-
ent magnets are stored, repaired, or assembled.
• Do not operate high-frequency or radio devices in the proximity
of electric components of the drive system and their feed lines.
If the use of such devices is necessary:
When starting up the electric drive and control system, check
the machine or automated system for possible failures when
such systems are used at different intervals and in different
states of the control system. A special additional EMC test may
be necessary if the system has a high risk potential.

Basic safety notes
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
19
2.14 Notes on particular risks
DANGER
Danger from electric voltage!
Touching live parts may result in death.
•Switch off the power supply before any assembly, adjustment
or maintenance work and secure against being switched on
again.
•Only qualified electricians may perform electrical installations.
•Check if de-energized, ground it and hot-wire.
•Cover live parts.
DANGER
Risk of fatal injury from suspended loads!
Falling loads can cause serious injuries and even death.
•Stand clear of suspended loads and do not step within their
swiveling range.
•Never move loads without supervision.
•Do not leave suspended loads unattended.
•Wear suitable protective equipment.
WARNING
Risk of injury from objects falling and being ejected!
Falling and ejected objects during operation can lead to serious
injury or death.
•Take appropriate protective measures to secure the danger
zone.
WARNING
Risk of injury due to unexpected movements!
If the power supply is switched on or residual energy remains in
the system, components can move unexpectedly and cause seri-
ous injuries.
•Before starting any work on the product: Switch off the power
supply and secure against restarting.
•Make sure, that no residual energy remains in the system.

Basic safety notes
20
04.00 | PGN-plus-E | Assembly and Operating Manual | en | 389750
WARNING
Risk of injury from crushing and impacts!
Serious injury could occur during the base jaw procedure and
when breaking or loosening the gripper fingers.
•Wear suitable protective equipment.
•Do not reach into the open mechanism or the movement area
of the product.
WARNING
Risk of injury from sharp edges and corners!
Sharp edges and corners can cause cuts.
•Use suitable protective equipment.
WARNING
Risk of burns through contact with hot surfaces!
The product can heat up considerably during operation. Touching
hot surfaces can cause burns.
•Do not touch hot surfaces.
•Let them cool down before working on the product.
•Wear appropriate safety equipment.
WARNING
Risk of injury from objects falling during energy supply failure!
Electronic devices are not fail-safe. In case of an energy supply
failure, the gripping force decreases. As a consequence, it cannot
be guaranteed that the workpiece is held safely.
•In case of an energy supply failure, it is the user's responsibil-
ity to revert the drive into a safe state.