SCHUNK iTENDO2 easy connect User instructions

Assembly and Operating Manual
iTENDO² easy connect
ID 1484494 / 1484688 / 1532117 / 1532118
Translation of Original Operating
Manual

Imprint
2 01.00 | iTENDO² easy connect | Assembly and Operating Manual | en | 1539948
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 1539948
Version: 01.00|03/04/2023|en
Dear Customer,
Thank you for trusting our products and our family-owned company, the leading technology
supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions. Ask
us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
Customer Management
Tel. [phone]
Fax [phone]
[e-mail]
Please read the operating manual in full and keep it close to the product.

Table of contents
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Table of Contents
1 General ............................................................................................. 6
1.1 About this manual............................................................................... 6
1.1.1 Presentation of Warning Labels ..................................................... 6
1.1.2 Definition of Terms ..................................................................... 6
1.1.3 Applicable documents ................................................................. 7
1.2 Warranty ........................................................................................... 7
1.3 Scope of delivery................................................................................. 7
1.4 Accessories ........................................................................................ 8
2 Basic safety notes ................................................................................ 9
2.1 Product safety .................................................................................... 9
2.2 Intended use...................................................................................... 9
2.3 Inappropriate use ............................................................................... 9
2.4 Constructional changes......................................................................... 9
2.5 Spare parts ........................................................................................ 10
2.6 Environmental and operating conditions.................................................. 10
2.7 Personnel qualification ........................................................................ 10
2.8 Obligations of the operator ................................................................... 11
2.9 Personal protective equipment .............................................................. 11
2.10 Notes on safe operation........................................................................ 12
2.11 Transport........................................................................................... 12
2.12 Malfunctions ...................................................................................... 13
2.13 Maintenance...................................................................................... 13
2.14 Disposal ............................................................................................ 14
2.15 Fundamental dangers .......................................................................... 14
2.15.1 Protection during handling and assembly ....................................... 14
2.15.2 Protection during commissioning and operation ............................... 14
3 iTENDO² easy connect............................................................................. 15
3.1 Design and description......................................................................... 15
3.1.1 Design ..................................................................................... 15
3.1.2 Functional description................................................................. 15
4 iTENDO² wireless receiver cable................................................................. 16
4.1 Technical data .................................................................................... 16
4.1.1 Product data ............................................................................. 16
4.1.2 Ambient conditions and operating conditions .................................. 16
4.2 Design and description......................................................................... 16
4.3 Crimping the iTENDO² wireless receiver cable ............................................. 16
4.4 Installing the iTENDO² wireless receiver cable............................................. 18

Table of contents
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4.5 Maintenance of the iTENDO² wireless receiver cable .................................... 19
4.5.1 Intervals and tasks ..................................................................... 19
4.6 Storage of wireless receiver cable ........................................................... 19
5 iTENDO² wireless receiver ....................................................................... 20
5.1 Technical data .................................................................................... 20
5.1.1 Product data ............................................................................. 20
5.1.2 Ambient conditions and operating conditions .................................. 20
5.1.3 Compatible devices..................................................................... 20
5.2 Design and description......................................................................... 21
5.2.1 Design ..................................................................................... 21
5.2.2 Functional description................................................................. 22
5.3 Assembling the iTENDO² wireless receiver.................................................. 22
5.3.1 Mounting via magnets ................................................................ 22
5.3.2 Mounting via screw connection ..................................................... 26
5.4 Maintenance of the iTENDO² wireless receiver ............................................ 30
5.4.1 Intervals and tasks ..................................................................... 30
5.5 Disassembling the iTENDO² wireless receiver .............................................. 31
5.6 Storage of the iTENDO² wireless receiver ................................................... 32
6 iTENDO² Connect Box.............................................................................. 33
6.1 Technical data .................................................................................... 33
6.1.1 Product data ............................................................................. 33
6.1.2 Ambient conditions and operating conditions .................................. 33
6.1.3 e-Plan ..................................................................................... 33
6.1.4 Terminal diagram....................................................................... 33
6.2 Design and description......................................................................... 36
6.2.1 Structure/connection diagram ....................................................... 36
6.2.2 Functional description................................................................. 37
6.2.3 Programming sequence ............................................................... 37
6.3 Assembling the iTENDO² Connect Box ....................................................... 38
6.3.1 Assembly in the control cabinet..................................................... 38
6.3.2 Connecting the iTENDO² wireless receiver cable ................................. 40
6.4 Maintenance of the iTENDO² Connect Box.................................................. 42
6.4.1 Intervals and tasks ..................................................................... 42
6.5 Disassembling the iTENDO² Connect Box.................................................... 43
6.6 Storage of the iTENDO² Connect Box ......................................................... 44
7 iTENDO² app with easy connect ................................................................ 45
7.1 Basic information................................................................................ 45
7.2 Setting up the iTENDO² tablet ................................................................. 45
7.3 Opening and closing the iTENDO² app....................................................... 45
7.4 Creating screenshots ............................................................................ 46

Table of contents
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7.5 Operating the iTENDO² app with easy connect ............................................ 46
7.5.1 Design and description of the iTENDO² app with easy connect .............. 47
7.5.2 Connecting/disconnecting the iTENDO² wireless receiver ...................... 48
7.5.3 Display modes of the iTENDO² app with easy connect.......................... 50
7.5.4 Values table memory bank ........................................................... 54
7.5.5 Start-up detection (BETA) ............................................................. 56
8 Troubleshooting................................................................................... 59
9 Spare parts list .................................................................................... 61
10 Disposal ............................................................................................. 63
11 EU Declaration of Conformity ................................................................... 64

General
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1 General
1.1 About this manual
This manual contains important information for a safe and
appropriate use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and
understood this operating manual. Prerequisite for safe working
is the observance of all safety instructions in this manual.
In addition to these instructions, the documents listed
under }1.1.3 [/7] are applicable.
NOTE: The illustrations in this manual are intended to provide a
basic understanding and may deviate from the actual version.
1.1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Dangers for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
NOTICE
Material damage!
Information about avoiding material damage.
1.1.2 Definition of Terms
In this manual, "product" replaces the product designation on
the title page and refers to the complete system with all the
individual components.

General
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1.1.3 Applicable documents
lGeneral terms of business *
lContractual agreements
lAssembly and Operating Manual iTENDO² (ID 1522399)
lAssembly and Operating Manual iTENDO² pad (ID 1494155)
lDocuments of the individual components
The documents labeled with an asterisk (*) can be downloaded
from schunk.com.
1.2 Warranty
If the product is used as intended, the warranty is valid for 12
months from the ex-works delivery date under the following
conditions:
lObserve the applicable documents, }1.1.3 [/7]
lObserve the ambient conditions and operating
conditions, }2.6 [/10]
lObserve the specified maintenance instructions.
This does not include special agreements regarding the warranty
and wearing parts.
1.3 Scope of delivery
Depending on the design, the scope of delivery includes:
iTENDO² easy connect package (ID 1484494) with:
1 iTENDO² wireless receiver cable (ID 1516309)
1 iTENDO² wireless receiver (ID 1484701)
1 iTENDO² Connect Box (ID 1484702)
1 iTENDO² pad package with tablet (ID 1484493)
1 Assembly and Operating Manual (ID 1539948)
or
iTENDO² easy connect package (ID 1484688) with:
1 iTENDO² wireless receiver cable (ID 1516309)
1 iTENDO² wireless receiver (ID 1484701)
1 iTENDO² Connect Box (ID 1484702)
1 Assembly and Operating Manual (ID 1539948)
or
iTENDO² easy connect package (ID 1532118) with:
1 iTENDO² wireless receiver cable (ID 1516309)
1 iTENDO² wireless receiver, magnetic (ID 1532110)
1 iTENDO² Connect Box (ID 1484702)

General
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1 iTENDO² pad package with tablet (ID 1484493)
1 Assembly and Operating Manual (ID 1539948)
or
iTENDO² easy connect upgrade package, magnetic (ID 1532117) with:
1 iTENDO² wireless receiver cable (ID 1516309)
1 iTENDO² wireless receiver, magnetic (ID 1532110)
1 iTENDO² Connect Box (ID 1484702)
1 Assembly and Operating Manual (ID 1539948)
1.4 Accessories
The following optional accessories are available for the product:
iTENDO² easy connect accessories (ID 1532197) with:
1Lock nuts M12x1.5, brass
1Cable fitting 90° M12x1.5, brass with contact sleeve
8Insulated wire end ferrules 0.15 mm2, L = 6 mm
4Twin wire end ferrules 0.25 mm2 Partially insulated

Basic safety notes
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2 Basic safety notes
2.1 Product safety
The product represents the state of the art and the recognized
safety rules. However, the product can pose hazards if, for
example:
lThe product is not used as intended.
lThe product is not installed, maintained, stored or
transported properly.
lThe safety and installation instructions in this manual are not
followed.
Avoid any manner of working that could interfere with the
function and operational safety of the product.
2.2 Intended use
lThe product is solely intended for use in machine tools to
record process data from the iTENDO² used.
lThe wireless receiver may only be connected to an iTENDO²
and the iTENDO² Connect Box or the iTENDO² app.
lThe product may only be installed and used within the scope
of the information in the technical data.
lThe product is intended for industrial use.
lAppropriate use of the product includes compliance with all
instructions in this manual.
2.3 Inappropriate use
The product is not being used as intended if, for example:
lThe information in the technical data is not observed when
using and operating the product.
lThe product is operated in corrosive media.
lThe maintenance and storage specifications are not complied
with.
2.4 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of
the product or damage it.
lStructural changes should only be made with the written
approval of SCHUNK.

Basic safety notes
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2.5 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and
damage the product or cause it to malfunction.
lUse only original spare parts or spares authorized by SCHUNK.
2.6 Environmental and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the
product unsafe, leading to the risk of serious injuries,
considerable material damage and/or a significant reduction to
the product's life span.
2.7 Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently
qualified, the result may be serious injuries and significant
property damage.
lAll work may only be performed by qualified personnel.
lBefore working with the product, the personnel must have
read and understood the complete assembly and operating
manual.
lObserve the national safety regulations and rules and general
safety instructions.
The following personal qualifications are necessary for the
various activities related to the product:
Trained electrician Due to their technical training, knowledge and experience,
trained electricians are able to work on electrical systems,
recognize and avoid possible dangers and know the relevant
standards and regulations.
Qualified personnel Due to its technical training, knowledge and experience,
qualified personnel is able to perform the delegated tasks,
recognize and avoid possible dangers and knows the relevant
standards and regulations.
Instructed person Instructed persons were instructed by the operator about the
delegated tasks and possible dangers due to improper behaviour.
Service personnel of
the manufacturer
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.

Basic safety notes
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2.8 Obligations of the operator
The operator must ensure that:
lThe product is only used as intended.
lThe product is only operated in a perfect and fully functional
status.
lThe correct functioning of the product is checked regularly.
lThe operating manual is always kept in a complete and
legible condition close to the product.
lThe product may only be operated and maintained by
sufficiently qualified and authorized personnel.
lThe personnel is familiar with the contents of the operating
manual, in particular the safety notes contained therein.
lThe personnel are regularly instructed in occupational safety
and environmental protection.
2.9 Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against
danger which may interfere with their health or safety at work.
lWhen working on and with the product, observe the
occupational health and safety regulations and wear the
required personal protective equipment.
lObserve the valid safety and accident prevention regulations.
lWear protective gloves to guard against sharp edges and
corners or rough surfaces.
lWear heat-resistant protective gloves when handling hot
surfaces.
lWear protective gloves and safety goggles when handling
hazardous substances.
lWear close-fitting protective clothing and also wear long hair
in a hairnet when dealing with moving components.

Basic safety notes
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2.10 Notes on safe operation
Incorrect handling of the personnel
Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
lAvoid any manner of working that may interfere with the
function and operational safety of the product.
lUse the product as intended.
lObserve the safety notes and assembly instructions.
lDo not expose the product to any corrosive media. This does
not apply to products that are designed for special
environments.
lEliminate any malfunction immediately.
lObserve the care and maintenance instructions.
lObserve the current safety, accident prevention and
environmental protection regulations regarding the product's
application field.
2.11 Transport
Handling during transport
Incorrect handling during transport may impair the product's
safety and cause serious injuries and considerable material
damage.
lWhen handling heavy weights, use lifting equipment to lift
the product and transport it by appropriate means.
lSecure the product against falling during transportation and
handling.
lStand clear of suspended loads.
To prevent damage to the product during transport, the following
must be observed:
lProtect the product from penetrating humidity (e.g. with
suitable packaging).
lThe ambient conditions specified in the technical data must
be observed.
lThe product must be protected from vibrations and impacts.

Basic safety notes
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2.12 Malfunctions
Behavior in case of malfunctions
lImmediately remove the product from operation and report
the malfunction to the responsible departments/persons.
lOrder appropriately trained personnel to rectify the
malfunction.
lDo not recommission the product until the malfunction has
been rectified.
lTest the product after a malfunction to establish whether it
still functions properly and no increased risks have arisen.
2.13 Maintenance
For trouble-free, long-lasting use, clean, maintain and check the
functionality of the product regularly.
Repair work may only be carried out by SCHUNK!
If you have any questions regarding maintenance and servicing,
our technical
customer service is available during our business hours:
Service telephone: [phone]
[email protected]
The specified maintenance intervals are based on practical
experience gathered by SCHUNK and are recommended.
Depending on the ambient and operating conditions, as well as
the clamping frequency of the product, the maintenance
intervals must be adapted and noted accordingly. For
maintenance intervals with two or more specifications, the valid
specification is the one that applies first.
After completing essential maintenance work, any required
settings and functional tests must be carried out again.

Basic safety notes
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2.14 Disposal
Handling of disposal
The incorrect handling of disposal may impair the product's
safety and cause serious injuries as well as considerable material
and environmental harm.
lFollow local regulations on dispatching product components
for recycling or proper disposal.
In accordance with the Waste Electrical and Electronic Equipment
(WEEE) Directive, the following must be observed during disposal:
lThis product may not be disposed of in household waste. It
must be taken to a collection point for material recovery and
recycling.
2.15 Fundamental dangers
General
lObserve safety distances.
lNever deactivate safety installations.
Disconnect the power source before installation, conversion,
maintenance, or calibration. Ensure that no residual energy
remains in the system.
2.15.1 Protection during handling and assembly
Incorrect handling and assembly
Incorrect handling and assembly can make the product unsafe
and can risk the danger of serious injuries and considerable
material damage.
lOrder all work to be performed only by appropriately qualified
personnel.
lObserve the relevant accident prevention regulations.
lUse suitable assembly and transport equipment.
lTake precautions against pinching and crushing.
2.15.2 Protection during commissioning and operation
Falling and ejected components can lead to serious injury or
death.
lObserve the specifications in the iTENDO² operating manual.
lOnly use iTENDO² in machines with closed protective
equipment.
lDo not exceed the permissible speed range of the iTENDO² (see
iTENDO² operating manual).

iTENDO² easy connect
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3 iTENDO² easy connect
3.1 Design and description
3.1.1 Design
1 iTENDO² Connect Box
2 iTENDO² wireless receiver cable
3 iTENDO² wireless receiver
3.1.2 Functional description
This product is the iTENDO² Connect Box in combination with the
iTENDO² wireless receiver and the iTENDO² wireless receiver cable.
During the machining process, process vibrations are detected by
the iTENDO² sensor and sent to the iTENDO² wireless receiver via a
wireless connection. The data is forwarded from the wireless
receiver to the iTENDO² Connect Box, and from there it can be
forwarded to other systems via analog signal. The iTENDO² app on
the iTENDO² tablet allows the recorded data to be displayed.

iTENDO² wireless receiver cable
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4 iTENDO² wireless receiver cable
4.1 Technical data
4.1.1 Product data
ID 1516309
Maximum bending radius 8 x cable diameter
Number of wires 8
Pre-assembled length 15 m*
* can be shortened by customer if required.
4.1.2 Ambient conditions and operating conditions
Operating temperature range -5°C to +50°C
Transport temperature range -5°C to +50°C
Storage temperature range +20°C ±10°C
4.2 Design and description
All information about the design and description of the iTENDO²
wireless receiver cable can be found in the data sheet of the
cable manufacturer. NOTE: The data sheet is not included in the
scope of delivery.
4.3 Crimping the iTENDO² wireless receiver cable
WARNING
Risk of injury from electric shock due to contact with live parts!
Touching live parts can lead to an electric shock and cause
serious injuries.
lOnly allow a qualified electrician to perform work on
electrical components.
lPrior to commencing work on electric components, restore to
a de-energized state.
lCheck the iTENDO² wireless receiver cable regularly for
damage.
lIn the event of damage to the iTENDO² wireless receiver cable,
shut off the voltage supply immediately and arrange for a
repair.
lWear suitable protective equipment.

iTENDO² wireless receiver cable
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Color RAL color Abbreviation (plain text)
brown 8003 BN (brown)
brown-
white
- BNWH (brown-
white)
orange 2003 OG (orange)
orange-
white
- OGWH (orange-
white)
green 6018 GN (green)
green-
white
- GNWH (green-
white)
blue 5015 BU (blue)
blue-white - BUWH (blue-
white)
white 1013 WH (white)
1. Strip approx. 10 cm of the iTENDO² wireless receiver cable with
a stripping tool.
2. Remove shielding.
3. Strip the individual wires with a stripping tool.
4. Using crimping pliers, crimp the wire end ferrules on the
stripped wires as follows:
ðWire end ferrules 0.14 mm², L= 6 mm for blue, blue-
white, orange and orange-white.
ðTwin wire end ferrules 0.25 mm² for green + green-white
and brown + brown-white. NOTE: Twist wire strands
beforehand.
5. Repeat steps 1 to 4 for the other end of the iTENDO² wireless
receiver cable.
Correctly crimped iTENDO² wireless receiver cable

iTENDO² wireless receiver cable
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4.4 Installing the iTENDO² wireless receiver cable
CAUTION
Risk of injury due to tripping or falling!
If the iTENDO² wireless receiver cable is placed in walkways, this
can lead to injuries due to tripping or falling.
lDo not place the iTENDO² wireless receiver cable within the
operator's range of movement.
lDo not place the iTENDO² wireless receiver cable in walkways.
CAUTION
Risk of injury due to moving cable!
If the iTENDO² wireless receiver cable is installed near moving
parts, the cable may get caught and move. The moving cable can
catch and injure the machine operator.
lInstall the iTENDO² wireless receiver cable so that it cannot be
caught by moving parts.
lInstall the iTENDO² wireless receiver cable so that the machine
operator cannot get caught.
NOTICE
Material damage due to improper laying of the cable.
Improper laying can damage the cable and limit functionality.
lDo not bend the iTENDO² wireless receiver cable.
lDo not pinch the iTENDO² wireless receiver cable.
When routing the iTENDO² wireless receiver cable make sure that:
lThe cable is not laid along moving parts.
lThe cable is not laid within the operator's range of
movement.
lThe cable is not laid in walkways.
lThe cable is not exposed in the machine room.
lThe cable is not kinked or pinched.
lThe cable is not laid over or along sharp edges.
lThe cable is not laid in the direct cutting area.
lThe cable is not exposed to a continuous jet of coolant.
lThe cable is not laid too tautly.
lThe maximum bending radius of the cable is not exceeded.

iTENDO² wireless receiver cable
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4.5 Maintenance of the iTENDO² wireless receiver cable
4.5.1 Intervals and tasks
Operation Interval period
Checking the iTENDO² wireless receiver cable monthly or as needed
4.5.1.1 Checking the iTENDO² wireless receiver cable
CAUTION
Injury of the eyes by dirt particles
When cleaning with compressed air, the eyes may be injured by
flying dirt particles.
lWear suitable protective equipment, particularly protective
goggles.
1. Disconnect the iTENDO² wireless receiver cable from the
voltage supply.
2. Remove any contamination with compressed air.
3. Check the iTENDO² wireless receiver cable for damage or wear
and replace if necessary.
NOTE: Damage or wear can compromise the functioning of the
product. If non-replaceable parts of the product are worn or
damaged, return the product to SCHUNK for inspection.
4.6 Storage of wireless receiver cable
When storing the iTENDO² wireless receiver cable, the following
points must be observed:
lStore the iTENDO² wireless receiver cable in dry rooms only.
lProtect the iTENDO² wireless receiver cable from major
temperature fluctuations.
lComply with the storage temperature specified in the
technical data.

iTENDO² wireless receiver
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5 iTENDO² wireless receiver
5.1 Technical data
iTENDO² wireless receiver (ID
1484701)
iTENDO² wireless receiver,
magnetic (ID 1532110)
5.1.1 Product data
ID 1484701 / 1532110
Diameter 48 mm
Height 35 mm
Weight approx. 0.1 kg
Range of the wireless connection 2 m
NOTE: The dimensions refer to the basic housing of the wireless
receiver without cable fittings.
5.1.2 Ambient conditions and operating conditions
Operating temperature range +20°C to +50°C
Transport temperature range +20°C to +50°C
Storage temperature range +20°C ±10°C
5.1.3 Compatible devices
liTENDO² sensors
liTENDO² tablet
liTENDO² Connect Box
IMPORTANT!The product may only be connected to compatible
devices!