Schwing VECTOR User manual

Service Manual
V
ECTOR
C
ONTROLLER
-S
ERVICE
M
ANUAL
HOME HELP
CLEAR ENTER
OFF
QUIT
+
-
START
OK
1
0
2
3
PTO
Menu: [ENTER]=ON
1500 rpm 62˚C
x1000
SCHWING Control system “VECTOR”
SERVICE MANUAL
PART 1: OPERATION
Part Number 30100425
PART 2: TEACH MODE
PART 3: EASy MODE (SHORT INSTRUCTIONS)
Copyright © 2007, Schwing America, Inc.
All rights reserved
5900 Centerville Road
White Bear, Mn. 55127
Tel. [phone]
Fax [phone]
www.schwing.com
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Service Manual
2 V
ECTOR
C
ONTROLLER
-S
ERVICE
M
ANUAL
START SCREEN:
PTO Speed
Hydraulic oil temperature
Oil cooler "On"
System is running
Start up control unit
Control switches not
in neutral position
Emergency stop
activated
Entry expected
Remote mode
Local mode
Ram change mode
Teach mode
Menu bar for
further screens
Concrete pump
delivery rate
Control status
Modes of operation
OK
STOP!
Off?
Start
Teach
mode!
OK
1
0
2
3
PTO
Menu: [ENTER]=ON
1350 rpm 62˚C
x1000
StartScreen.eps

Service Manual
V
ECTOR
C
ONTROLLER
-S
ERVICE
M
ANUAL
3
PART 1
SCHWING control system 'VECTOR'
OPERATION
The present instructions are intended to serve as a 'memory aid'. They do not refer to any
particular type of machine and do not relieve the user of familiarizing himself with the operating
manual of the machine in question.
CONTENTS
Commissioning ...........................................................................................4
Selecting local control .................................................................................5
Selecting remote control .............................................................................6
Selecting ram change mode: ......................................................................7
Emergency stop buttons .............................................................................8
Override of the E-stop manifold ..................................................................8
Options box.................................................................................................9
Control and monitoring components .........................................................10
Menu control .............................................................................................11
Local control..............................................................................................12
Remote control..........................................................................................13
Menu overview - Main menu .....................................................................14
Menu overview - Submenus......................................................................18
Menu operation - Example........................................................................19
Diagnostic system/ “Fault handling” ..........................................................20
Acknowledging faults ................................................................................22
Fault definition...........................................................................................22
Summary of messages .............................................................................30

Service Manual
4 V
ECTOR
C
ONTROLLER
-S
ERVICE
M
ANUAL
Part 1 Operation
Commissioning
The electrical machine control system can only be
activated if the drive configuration has been properly
selected:
• Set the parking brake.
• Turn the ignition key on, and run the engine at
idle.
• Put the transmission in neutral.
• Activate the PTO switch
• When Indicator light comes on, put
transmission in proper pumping gear.
A bar graph on the display will indicate that the system
is being initialized.
The start screen (Figure 1) will be displayed after
initialization.
• Select the desired mode of operation with the
switch in the lower right corner of the vector
cover.
• When the control mode is selected, the display
will indicate that with one of the pictures
(Figure 2) on the right side, center of the start
screen (Figure 1).
vectornormal.eps
1
0
2
3
PTO
Menu: [ENTER]=ON
1760 rpm
x1000
Start
52˚C
HOME HELP
CLEAR ENTER
OFF
QUIT
+
-
START
commissionart2.eps
1
0
2
3
NA
Menu: [ENTER]=ON
1760 U/min
x1000
Start
52˚C
Figure 1
Vector start screen
vectorramchange.eps
localcontrol.eps
remotecontrol.eps
Figure 2
Vector control mode display, local (top)
remote (center) ram change (bottom)

Service Manual
V
ECTOR
C
ONTROLLER
-S
ERVICE
M
ANUAL
5
Selecting local control
This symbol is displayed in section #2 of Figure 4
when local control is selected.
This symbol will flash in section 1 of Figure 4 when
any E-stop on the machine is activated. Check that all
E-stop buttons are released.
This symbol flashes in section 1 when a switch on the
rear operator’s panel is on.
Set all switches to neutral.
This symbol flashes in section 1 of Figure 4 when the
system is ready for start-up.
Start up the system by activating the “I” switch on the
front panel of the controller (Figure 1 top).
Starting is confirmed by a brief beep and the symbol
below is displayed in section 1 of Figure 4.
vectorlocal.eps
Figure 3
Local/remote/ram change switch in
“local” mode
OK
1
0
2
3
PTO
Menu: [ENTER]=ON
1500 rpm 62˚C
x1000
1
2
Figure 4
Vector display window
localcontrol.eps
STOP!
estop.eps
Istart.eps
Start
Start
Iswitch.eps
OK

Service Manual
6 V
ECTOR
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ONTROLLER
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ERVICE
M
ANUAL
Selecting remote control
This symbol is displayed in section 2 of
the screen (Figure 6).
This symbol flashes in section 1 (Figure
6) when an emergency stop button on
the machine or on the remote control
box has been pressed.
The symbol flashes also when the
remote control box is off.
Unlock all E-stops or turn on the remote.
This symbol flashes in section 1 (Figure
6) when a switch on the remote control
box is on.
Set all switches to neutral.
This symbol flashes in section 1 (Figure
6) when the system is ready for start-
up:
Start up the control with this switch on
the remote control box.
The starting is confirmed by a brief
beep, and the symbol on the left is
displayed in section 1 (Figure 6).
vectorremote.eps
Figure 5
Local/remote/ram change switch in
“remote” mode
OK
1
0
2
3
PTO
Menu: [ENTER]=ON
1500 rpm 62˚C
x1000
1
2
displayID.eps
30362348
3035653 4 C
5
4
3
2
1
0
10
9
8
7
6
1
2
3
remotebox.eps
Figure 6
Display screen for remote control
remotecontrol.eps
STOP!
estop.eps
Istart.eps
Start
Start
activate"I".eps
OK

Service Manual
V
ECTOR
C
ONTROLLER
-S
ERVICE
M
ANUAL
7
Selecting ram change mode:
This symbol is displayed in section 2 of
the screen (Figure 6).
This symbol flashes in section 1 (Figure
6) when any E-stop on the machine is
pushed. Unlock all E-stops.
This symbol flashes in section 1 (Figure
6) when the system is ready for start-up.
Start up the controller with the “I” switch
in (Figure 8).
Starting is confirmed by a brief beep and
the symbol on the left is displayed in
section 1 (Figure 6).
The ram change position disables both local (rear
panel) and remote control, brings the engine to idle,
reduces the stroke limiter to minimum output, and
gives complete concrete pump control to the concrete
pump forward/reverse switch located at the ram change
station (Figure 9). See the
Maintenance section of the
operation manual for ram change instructions.
vectorramchange.eps
Figure 7
Local/remote/ram change
switch in “ram change” mode
STOP!
estop.eps
Istart.eps
Start
Start
Iswitch.eps
OK
HOME HELP
CLEAR ENTER
OFF
QUIT
+
-
START
OK
1
0
2
3
PTO
Menu: [ENTER]=ON
1500 rpm 62˚C
x1000
“ ” switch
panelID.eps
Figure 8
Vector control panel
32ramchange.eps
Figure 9
Ram change station

Service Manual
8 V
ECTOR
C
ONTROLLER
-S
ERVICE
M
ANUAL
Emergency stop buttons
When an E-stop is pushed, all hydraulic functions of
the machine will stop. Do not use the emergency stop
button as an on/off switch. It is for emergencies only.
In normal operating conditions, always stop the
machine functions with the controls provided for that
purpose.
Override of the E-stop manifold
Bypass mode
• Use override only for emergency fold-up
and cleaning.
• Emergency stop buttons do not function
when the
bypass mode is used.
If there is a malfunction in the E-stop circuit and the
dump valves (in the E-stop manifold) open, oil will be
routed from the hydraulic pump directly back to the
tank. The dump valves also open when any emergency
stop button is pushed.
If the dump valves open and the machine cannot be
repaired immediately, the power supply to the dump
valves can be reactivated by using the bypass switch
(Figure 11).
By activating the bypass key switch to the bypass
position, you send power to the solenoid of the
normally open dump valve. If the solenoid is functional
the dump valve will close and you should be able to
fold up the boom and outriggers with the manual
controls.
If the problem is actually a bad solenoid, the pilot
signal to the dump valve can be overridden by having
one person push and hold the override handle on the E-
stop manifold while the other person activates the
manual controls for the nonworking system.
E_Stopbutton.eps
Figure 10
E-stop button
WARNING
000360.eps
Emergency stop switches are disabled
when manual override is activated.
Use the by-pass key switch only for
folding the boom in an emergency and
for clean out
BY-PASS
NORM. BY-PASS
by-pass2.eps
HOME HELP
CLEAR ENTER
OFF
QUIT
+
-
S TART
OK
1
0
2
3
PTO
Menu: [ENTER]=ON
1500 rpm 62˚C
x1000
Bypass
Key
bypasskeyswitch.eps
Figure 11
Bypass key switch location

Service Manual
V
ECTOR
C
ONTROLLER
-S
ERVICE
M
ANUAL
9
Options box
Night light switch
The switch shown in Figure 13 is used to activate the
optional night light kit.
Concrete shut-off valve switch
The bottom of the two switches (Figure 14) is used to
control the function of the optional concrete shut-off
valve.
The three position switch allows the operator to control
the function of the valve in three different modes:
• Position number “1” is “Auto-mode”. This
mode should be used for normal operation.
The shut-off valve will work in relationship to
the concrete pump on-off switch. When the
machine is pumping, the concrete shut-off
valve is open; when the pump is stopped,
power is removed from the solenoid, and the
valve inflates to stop concrete from draining
out of the boom. The valve can be overridden
via the remote box. If you are standing near the
boom with the remote box and wish to drain
the concrete from the boom, activate the switch
in Figure 15 to the down position, which is the
concrete shut-off icon, and the valve will open.
The switch is located to the left of the E-stop
button on the remote box.
• Position number “2” closes the valve full time.
NOTE!
Do not activate the concrete pump in this
mode with full air pressure on the valve.
Damage could occur!
• Position number “3” supplies power to the
concrete shut-off valve full time and disables
the valve. This position can be used instead of
the
disable switch shown in Figure 15 to allow
the boom to drain prior to inserting a cleanout
ball or any time the concrete needs to be
removed from the boom by gravity.
optionsbox.eps
Figure 12
Electrical options box for Vector units
Figure 13
Switch to activate the
night light kit
Figure 14
Concrete shut-off
valve switch
shutoffswtch.eps
30362348
30356534 C
5
4
3
2
1
0
10
9
8
7
6
1
2
3
switchlocation.eps
Concrete shut-off valve
disable switch
valveicon.eps
Figure 15
Switch on the remote box (left)
shut-off valve icon (right)

Service Manual
10 V
ECTOR
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ONTROLLER
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ERVICE
M
ANUAL
Control and monitoring components
Controller cabinet (Figure 16)
1. Display window
2. Key: menu control
3. Operating mode selector
• Local mode
• Remote mode
• Ram change mode
4. Momentary contact “I” switch (Start switch)
5. Key switch: E-stop bypass
6. Connector: radio or remote control
Display window (Figure 17)
On start-up, the following data is displayed on screen
(Figure 17):
1. PTO speed
2. Hydraulic oil temperature
3. Oil cooler “ON”
4. Control status
5. Selected mode of operation
6. Concrete pump delivery rate
7. Menu options
NOTE!
After pressing “down arrow” key on the
menu control panel, further operational
data will be displayed:
- Concrete pump hydraulic oil
pressure
- Hydraulic oil level indication
(optional equipment)
- Engine load factor (optional
equipment)
Control status indications
Section 4 (Figure 17) of the screen displays the
following conditions:
Control system is running.
System is ready for start up.
Starting is not possible: switches are not
in neutral position.
Starting is not possible: an emergency
stop is activated
Operating mode display
Section 5 (Figure 17) of the screen displays one of
these modes of operation: Local/Remote/Ram change
HOME HELP
CLEAR ENTER
OFF
QUIT
+
-
START
OK
1
0
2
3
PTO
Menu: [ENTER]=ON
1500 rpm 62˚C
x1000
1
2
3
4
5
6
panelID.eps
Figure 16
Component locations on the
controller cabinet
OK
1
0
2
3
PTO
Menu: [ENTER]=ON
1500 rpm 62˚C
x1000
4
5
76
123
allcallouts.eps
Figure 17
Display window data
information
-
menuarrowdwn.eps
OK
Istart.eps
Start
Start
STOP!
estop.eps
localcontrol.eps
remotecontrol.eps

Service Manual
V
ECTOR
C
ONTROLLER
-S
ERVICE
M
ANUAL
11
Menu control
Basic functions of the keys (Figure 18)
Each key performs a different function as follows:
Full return to start screen
Up one item in the menu selection list
Down one item in the menu selection list
Supplementary information for certain
screens of the diagnostic function
(Presently not implemented)
Execution of certain actions, e.g. resetting
of the concrete pump delivery rate counter
One step back in menu
Select indicated menu item or activate
change
Confirmation and reset of diagnostic
messages
Fast selection/abbreviated function keys
(shortcuts):
Press the following keys at the same time:
• To set the contrast of the LCD display
manually. During setting, the contrast is
indicated on display between 0 and 99%.
• To go to the manual language selection for all
displays
HOME HELP
CLEAR ENTER QUIT
+
-
S TART
menubuttons.eps
Figure 18
Menu Keys
HOME
home.eps
+
-
down.eps
help.eps
HELP
start.eps
START
clear.eps
CLEAR
enter.eps
ENTER
quit.eps
QUIT
HOME
home.eps
+-
down.eps
and or
HOME
home.eps
help.eps
HELP
and

Service Manual
12 V
ECTOR
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ONTROLLER
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ERVICE
M
ANUAL
Local control
RPM engine
(+) = up
(-) = down
Vehicle engine
(I)=start
(0) = stop
(I)=on
(0) = off
(0) = off
Work light
Water pump
(I) = locked (continuous)
(T)= momentary (special control)
Vibrator
Ball injection system
High-pressure water pump
Compressor
Concrete pump delivery rate
(+) = increase
(-) = decrease
P
Agitator
(P) = forwards (pumping)
R
Agitator
(R) = reverse (suction)
Concrete pump
forwards (pumping)
Concrete pump
reverse (suction)
R
P
HP

Service Manual
V
ECTOR
C
ONTROLLER
-S
ERVICE
M
ANUAL
13
Remote control
30362348
30356534 C
5
4
3
2
1
0
10
9
8
7
6
1
2
3
RPM engine
(+) = up
(-) = down
Vehicle engine
(I) = on (starting)
(0) = off (stopping)
Control on
Diagnostic horn signal confirm
(shut-off)
Vehicle signal horn on
End hose shutoff valve
Ball injection system
Concrete pump delivery rate
(+) = increase
(-) = decrease
Vibrator in automatic mode(on)
Water pump
Agitator in:
( ) = forward
( ) = reverse
Concrete pump
forwards (pumping)
Concrete pump
reverse (suction)
(0)
boom speed slow
(placing operations)
boom functions off
boom speed fast
(set-up and take-down)
Radio remote control only:
LED:
charge condition of transmitter battery
LED:
tansmitter state of operation:
continuously on = transmitter ready
flashing = transmitting control
signals

Service Manual
14 V
ECTOR
C
ONTROLLER-SERVICE MANUAL
Menu overview - Main menu
OK
1
0
2
3
PTO
Menu: [ENTER]=Ein
1500 rpm
x1000
OK
E-Stop C
Function:
E-Stop Chain
Dump Valve BOOM
Dump Valve CP
Dump Valve MPS
OK
On
On
On
OK
Radio Remote
=OK
0˚C0%
C
h
0
Function:
Active
Error
SigPTOl
:Radio
:No CAN Data!
:
OK
Boom C
h
0
Function:
Command
Valve
Valve
Valve
A:
C:
DW:
0
0
0
B:
D:
E:
0
0
0
OK
Water Pump C
h
0
Function:
Switch/Command
Water Tank
Valve Output
0
OK
0
OK
HP-Water Pump C
h
0
Function:
Switch/Command
Water Tank
Valve Output
0
OK
0
OK
Compressor C
h
O
Function:
Switch/Command
Overheating
Valve Output
0
No
0
OK
Diesel Engine C
h
33
Function:
Switch/Command
Output
Switch/Command
Output
0
0
0
0
OK
Concrete Pump C
h
33
Function:
Switch/Command
Hopper Grate
Stroke Limiter
Valve Output
OFF
CLOSE
0%
OFF
OK
Oilcooler C
h
33
Function:
Oil Temp. Hydr.
Diesel Engine
Output
84˚C
Off
0
OK
Outrigger C
h
0
Function:
Outrigger Station
Brakes Lim-Sw right
Brakes Lim-Sw left
Valve Output
0
0
0
0
OK
Agitator C
h
0
Function:
Switch Command
Hopper Grate
Rever. Station
Valve Output
OFF
close
No
OFF
OK
Vibrator C
h
0
Function:
Switch Command
Hopper Grate
Output
0
close
0
OK
Machine Data C
Hotline [phone]
Mach.-Nr.
Mach.Type
CP-Type
Hyd.-Type
:TEST SHE
:03.09.001
:LS
:.-.-.-.-.-.-
OK
Truck Data C
Manufacturer/Type
KFZ.-TYP
Truck Serial Number
KFZ.-NR
OK
System Data C
Main
MMI
Remote
Manufact.
ID
SW
ID
SW
ID
:
:
:
:
:
:
03.09.002
V01.10
03.09.002
V01.10
PROTOTYP
OX
OK
System Clock C
interPTOl clock!!!
cond. batt.
date d.m.y
time h.m.s
:OK
:
:
OK
0 bar ---% ---%
CP Hydraulic
1
04
3
100
50
0
100
75
50
2
p
Engine
OK
1
0
2
3
PTO 1500 rpm
x1000
Status-Screen?
Pumped Volume?

Service Manual
VECTOR CONTROLLER-SERVICE MANUAL 15
Menu overview - Main menu (continued)
Pumped Volume C
Pumped Volume Counter
Pumped on the job:
2.4 cbm
Reset ? - > [START]
Oper. Data! C
Oil Pressure CP
Oil Temperature
Oil Tank Level
PTO Hours
CP Hours
Boom Hours
69.8
64
---.-
33.84
0.09
0.10
bar
˚C
%
h
h
h
Oper. Data! C
Water Pump
Hp-Water Pump
Compressor
Agitator
Oilcooler
Vibrator
Hrs
Hrs
Hrs
Hrs
Hrs
Hrs
0.00
0.00
0.00
0.05
33.51
0.00
h
h
h
h
h
h
Oper. Data! C
Pumped Vol.
Pumped Vol.
Strokes CP
Stroke Rate
Central Lubr.
Job
Ttl
Ttl
CP
Hrs
2.4
3.0
40
00.0
0.00
cbm
cbm
st/m
h
Oper. Data! C
! Hours when moving !
Boom
Slewing
Outrigger
0.00
0.00
0.00
h
h
h
Start
Malfunct.List! C
Malfunction List
! n/a !!
Start
OK
1
0
2
3
PTO 1500 rpm
x1000
Pumped Volume?
OK
1
0
2
3
PTO 1500 rpm
x1000
Malfunct.List?
OK
1
0
2
3
PTO 1500 rpm
x1000
Oper.Data?
Status-Screen?
I/O-Readout?

Service Manual
16 VECTOR CONTROLLER-SERVICE MANUAL
Menu overview - Main menu (continued)
-- Silent Diagnostic ?--
------------------------
Current:
Change?
Select Y/N
Store?
[ENTER]
[ ] [ ]
[ENTER]
No
OK
1
0
2
3
NA 1350 U/min
x1000
I/O-Readout?
Dig. Input?
OK
1
0
2
3
NA 1350 U/min
x1000
Parameters?
OK
1
0
2
3
NA 1350 U/min
x1000
Silent Diagn?
OK
Silent Diagn!
--- System-Language ---
------------------------
Current:
Change?
Select Language
Store?
[ENTER]
[ ] [ ]
[ENTER]
English OK
Language MMI!
Pumped Volume shown in:
------------------------
Current:
Change?
Select Language
Store?
[ENTER]
[ ] [ ]
[ENTER]
cbm OK
Displ cbm/cby!
Please Enter Password
****
------------------------
Input
Store?
[ ] [ ]
[ENTER]
OK
Password!
OK
1
0
2
3
NA 1350 U/min
x1000
Language MMI?
OK
1
0
2
3
NA 1350 U/min
x1000
Display cbm/cby?
OK
1
0
2
3
NA 1350 U/min
x1000
Password?
Oper.Data?

Service Manual
VECTOR CONTROLLER-SERVICE MANUAL 17
Menu overview - Main menu (continued)
I/O-Readout?
DI11
DI12
DI13
DI14
DI15
DI16
DI17
DI18
F31 Pwr Supply Dig Out
F32 Pwr Supply PropOut
F20 Pwr Supply Dig Out
F18 Pwr Supply Inputs
Dump Valve Boom
Dump Valve CP
Dump Valve MPS
E-STOP Chain
1
1
1
1
1
1
1
1
DI21
DI22
DI23
DI24
DI25
DI26
DI27
DI28
D+ Signal Diesel
PTO On
Overheating Diesel
Oil Press. Diesel LOW
Limit Sw Boom A<22˚
Limit Sw Outr. right
Limit Sw Outr. left
Prox Sw Stroke Counter
0
0
0
0
0
0
0
0
DI31
DI32
DI33
DI34
DI35
DI36
DI37
DI38
Limit Sw Slew 180˚
Limit Sw Boom A<50˚
Limit Sw Boom A<20˚
Boom above the Hopper
Limit Sw Slew 0˚
Agitator Rever.Station
Horn Station
Limit Sw Hopper Grate
0
0
0
0
0
0
0
1
DI41
DI42
DI43
DI44
DI45
DI46
DI47
DI48
Oil Filter Boom
Oil Filter CP
Limit Sw Slew right
Limit Sw Slew left
Outrigger Station
Water Tank MIN
Overheating Compressor
PTO rpm Prox Switch
1
1
1
1
0
1
1
0
DI51
DI52
DI53
DI54
DI55
DI56
DI57
DI58
RC Station Eng. Start
RC Station Eng. Stop
RC Station CP Forw.
RC Station CP Rev.
Dump Valves Bypassed!
Telescope Disabled!
Boom disabled!
Boom on Rest
0
0
0
0
0
0
0
0
DO11
DO12
DO13
DO14
DO15
DO16
DO17
DO18
Start E-Stop Module
BTS Driver Vibrator
BTS Driver Oilcooler
Relay K01 Power MainB
BTS Driver CP Lub.Sys.
BTS Driver Horn Boom C
BTS Driver Horn Slew
Buzzer Power Board
1
0
0
1
0
0
0
0
DO21
DO22
DO23
DO24
DO25
DI26
DI27
DI28
Valve Agitator Forw.
Valve Agitator Rev.
Valve CP Forw.
Valve CP Rev.
Valve Outriggers
Valve Water Pump
Valve HP-Water Pump
Valve Compressor
0
0
0
0
0
0
0
0
DO31
DO32
DO33
DO34
DO35
DO36
DO37
DO38
engine Start
Engine Stop
rpm (+)
rpm (-)
Valve Boom Lub. Sys.
LED Slew Stowed Pos.
Air Cuff
Cleaning Ball Injector
0
0
0
0
0
0
0
0
AI11
AI12
AI13
AI14
AI15
AI16
AI17
AI18
87
5100
9810
9790
4330
9800
06.8
06.4
mV
mV
mV
mV
mV
mV
mV
mV
OK
1
0
2
3
NA 1350 U/min
x1000
Dig. Input?
OK
1
0
2
3
NA 1350 U/min
x1000
Dig. Output?
OK
1
0
2
3
NA 1350 U/min
x1000
Analog Input?
SI11
SI12
SI13
SI14
SI15
SI16
SI17
SI18
Switch Water Pump
Switch CP Forw.
Switch BP Rev
Switch St. Limiter +
Switch St. Limiter -
Switch Agitator Forw.
Switch Agitator Rev.
Switch Compressor
0
0
0
0
0
0
0
0
SI21
SI22
SI23
SI24
SI25
SI26
SI27
SI28
Switch HD-Water Pump
Switch Engine Start
Switch Engine Stop
Switch Cl. Ball Inject
Switch Vibrator On
Switch rpm (+)
Switch rpm (-)
Switch Option
0
0
0
0
0
0
0
0
SI31
SI32
SI33
SI34
Rear Panel Detection
Switch Control Start
Switch Op.Mode Local
Switch Op.Mode Ch.rams
0
0
0
0
Set Valve Stroke Lim. CP 30%
RI11
RI12
RI13
RI14
RI15
RI16
RI17
RI18
Switch Ctl. Start/Quit
Switch Horn
Switch CP Reverse
Switch CP Forward
Switch Vibrator Auto
Switch Open Air Cuff
Switch Rabbit
Switch Snail
0
0
0
0
0
0
0
0
RI21
RI22
RI23
RI24
RI25
RI26
RI27
RI28
Switch rpm (+)
Switch rpm (-)
Switch Engine Start
Switch Engine Stop
Switch Agitator Auto
Switch C1. Ball Inject.
Switch Compressor
Switch Water Pump
0
0
0
0
0
0
0
0
RI31
RI32
RI33
RI34
RI35
RI36
RI37
RI38
Prop Boom A
Prop Boom B
Prop Boom C
Prop Boom D
Prop Boom E /Tel.
Prop Slew
Prop Str. Limiter
Prop Option
+000 %
+000 %
+000 %
+000 %
+000 %
+000 %
+000 %
+000 %
PO41
PO42
PO43
PO44
PO45
PO46
PO47
PO48
Slew right
Slew left
Boom A extend
Boom A retract
Boom B extend
Boom B retract
Boom C extend
Boom C retract
0
0
0
0
0
0
0
0
mA
mA
mA
mA
mA
mA
mA
mA
PO51
PO52
PO53
PO54
PO55
PO56
Boom D extend
Boom D retract
Boom E extend
Boom E retract
StrokeLimiter CP
Outrigger Prop.
0
0
0
0
704
2
mA
mA
mA
mA
mA
mA
OK
1
0
2
3
NA 1350 U/min
x1000
Prop. Output?
OK
1
0
2
3
NA 1350 U/min
x1000
MMI Input?
OK
1
0
2
3
NA 1350 U/min
x1000
Remote Input?

Service Manual
18 VECTOR CONTROLLER-SERVICE MANUAL
Menu overview - Submenus
Status Screen? Pumped Volume? Fault list? Oper. data? I/O readout? Parameters?
E-stop
remote con-
trol
boom
concrete
pump
water pump
high-pressure
water pump
compressor
diesel engine
oil cooler
outrigger
agitator
vibrator
machine data
truck data
system data
system clock
pumping
volume counter
Malfunction list oil parame-
ters
operating
hours:
- P.T.O
-CP
-boom
operating
hours:
-other
CP delivery
rate:
- day / total
- strokes
moving
hours:
-boom
- slew drive
- stabilizers
digital input?
-DI11-DI58
digital output?
- DO11-DO38
analog input?
-AI11-AI22
prop output?
- PO41-PO56
MMIinput?
-SI11-SI34
remote con-
trol?
-RI11-RI38
silent
diagnostic
language
MMI?
display
- cbm / cby?
password:
- limit SR CP
- Efficiency
CP?

Service Manual
VECTOR CONTROLLER-SERVICE MANUAL 19
Menu operation - Example
RESETTING THE CONCRETE PUMP DAILY DELIVERY RATE
ACTION: RESULT:
Press:
menu line on opening screen:
••••••••••Menu: [ENTER] = ON
Press:
next menu line:
••••••••Status Screens?•E•• C••
Press:
next menu line:
••••••••••Pumped Volume?•• E•• C••
Press: display of daily pumping rate, e.g.:
18.0 m³
Press: daily pumping rate reset to
0.0 m³
Press: return to opening screen

Service Manual
20 VECTOR CONTROLLER-SERVICE MANUAL
Diagnostic system/ “Fault handling”
HOME HELP
CLEAR ENTER
OFF
QUIT
+
-
START
OK
1
0
2
3
PTO
Menu: [ENTER]=ON
1500 rpm 62˚C
x1000
1
2
3
4
5
6
8
7
The integrated diagnostic system informs the
operator about certain operating states, displays
faults, and indicates the possible causes.
The corresponding messages are displayed on
the screen of the control unit 1 (Fig. 1).
The information displayed is always composed
of a code and the corresponding message.
MESSAGE
CODE
CODE
The four-digit code is composed as follows:
Xxx X
X............: Origin of message
xx........: Number of message
X : Type of message
Example:
P01M
P............: Pump (concrete pump)
01.......: Number of message
M.....: Message
The following message origins are available
(1st column):
B = Boom (placing boom control)
D = Diesel engine (truck diesel engine)
M = Machine
(general machine control)
0 = Optional
(Optional control functions)
P = Pump (concrete pump)
R = Remote (remote control system)
S = System
The following types of message are existing:
M = Message
L = Low-level fault (minor fault)
H = High-level fault (severe fault)
Fig. 1