Schwing VECTOR User manual

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Menu: Menu:
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1515
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62˚C62˚C
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ritten peritten pe
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ING GmbHING GmbH
..
004.103.01-en004.103.01-en
SCHWING ñ Control system " VECTOR "SCHWING ñ Control system " VECTOR "
SERVICE MANUALSERVICE MANUAL
valid from software version V 1.10 onwardsvalid from software version V 1.10 onwards
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PubPub
lislis
hed by:hed by:
SCSC
HWHW
ININ
G GmG Gm
bHbH
Dept.:Dept.:
VVWVVW
Postfach : 20 03 62Postfach : 20 03 62
D - 44647 HerneD - 44647 Herne
Id. no.: 10207417Id. no.: 10207417
15.04.04 13:0615.04.04 13:06
05. 200405. 2004

All rigAll rig
hts reserhts reser
ved. Repved. Rep
roductroduct
ion - in whole or iion - in whole or i
n part - only witn part - only wit
h the expresh the expres
s written ps written p
ermissermiss
ion of SCHion of SCH
WING GmbWING Gmb
H.H.
004.103.00-en004.103.00-en
START SCREEN:START SCREEN:
PTO SpeedPTO Speed
Hydraulic oil temperatureHydraulic oil temperature
Oil cooler "On"Oil cooler "On"
System is runningSystem is running
Start up control unitStart up control unit
Control switches notControl switches not
in neutral positionin neutral position
E-stop activatedE-stop activated
Entry expectedEntry expected
Remote modeRemote mode
Local modeLocal mode
Ram change modeRam change mode
Teach modeTeach mode
Menu bar forMenu bar for
further screensfurther screens
Concrete pumpConcrete pump
delivery ratedelivery rate
Control statusControl status
Modes of operationModes of operation
OKOK
STOP!STOP!
Off?Off?
StartStart
TeachTeach
mode!mode!
OKOK
11
00
22
33
PTOPTO
Menu: Menu:
[E[E
NTNT
ERER
]=]=
ONON
11
33
55
0 0
rr
pp
mm
62˚C62˚C
x1000x1000

All rigAll rig
hts reserhts reser
ved. Repved. Rep
roductroduct
ion - in whole or iion - in whole or i
n part - only witn part - only wit
h the expresh the expres
s written ps written p
ermissermiss
ion of SCHion of SCH
WING GmbWING Gmb
H.H.
004.103.00-en004.103.00-en
START SCREEN:START SCREEN:
PTO SpeedPTO Speed
Hydraulic oil temperatureHydraulic oil temperature
Oil cooler "On"Oil cooler "On"
System is runningSystem is running
Start up control unitStart up control unit
Control switches notControl switches not
in neutral positionin neutral position
E-stop activatedE-stop activated
Entry expectedEntry expected
Remote modeRemote mode
Local modeLocal mode
Ram change modeRam change mode
Teach modeTeach mode
Menu bar forMenu bar for
further screensfurther screens
Concrete pumpConcrete pump
delivery ratedelivery rate
Control statusControl status
Modes of operationModes of operation
OKOK
STOP!STOP!
Off?Off?
StartStart
TeachTeach
mode!mode!
OKOK
11
00
22
33
PTOPTO
Menu: Menu:
[E[E
NTNT
ERER
]=]=
ONON
11
33
55
0 0
rr
pp
mm
62˚C62˚C
x1000x1000

PART 1PART 1
- 1 -- 1 -
All righAll righ
ts reservts reserv
ed. Reproed. Repro
ductiducti
on - in whole or in paron - in whole or in par
t - only with the ext - only with the ex
press wripress wri
tten permtten perm
issioissio
n of SCHWIn of SCHWI
NG GmbH.NG GmbH.
004.104.01-en004.104.01-en
SCHWING control SCHWING control
system 'VECTOR'system 'VECTOR'
OPERATIONOPERATION
The present instructions are intended to serve as a 'memory aid'. They do not refer to anyThe present instructions are intended to serve as a 'memory aid'. They do not refer to any
particular type of machine and particular type of machine and
do not relieve the do not relieve the
user of familiarizing himself with the operat-user of familiarizing himself with the operat-
ing manual of the machine in question.ing manual of the machine in question.
CONTENTSCONTENTS
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1.31.3
RAM CHANGE MODERAM CHANGE MODE
22
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E SE S
TATA
RT RT
/ S/ S
TOTO
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Y Y
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TOPTOP
2.32.3
BYPASS MODEBYPASS MODE
33
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ELEMENTSELEMENTS
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3.13.1
.1.1
DIDI
SPSP
LALA
YY
3.13.1
.2.2
MENMEN
U COU CO
NTRNTR
OLOL
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4.4.
MEME
NU NU
OVOV
ERER
VIVI
EW EW
- -
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U U
//
SUBMENUSSUBMENUS
5.5.
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6.6.
DIAGNOSTICDIAGNOSTIC
SYSTEMSYSTEM
FAULT HANDLINGFAULT HANDLING
6.6.
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OFFOFF
QUITQUIT
++
--
STARTSTART
OKOK
11
00
22
33
PTOPTO
Menu: [ENTER]=ONMenu: [ENTER]=ON
150150
0 0
rpmrpm
62˚C62˚C
x1000x1000
11
22
33
44
55
66
88
77
OKOK
11
00
22
33
PTOPTO
Menu: Menu:
[EN[EN
TERTER
]=O]=O
NN
11
55
00
0 0
rprp
mm
62˚C62˚C
x1000x1000
PART 1PART 1
- 2 -- 2 -
All rigAll rig
hts reserhts reser
ved. Repved. Rep
roductroduct
ion - in whole or iion - in whole or i
n part - only witn part - only wit
h the expresh the expres
s written ps written p
ermissermiss
ion of SCHion of SCH
WING GmbWING Gmb
H.H.
004.104.01-en004.104.01-en
1.1.
COCO
MMMM
ISIS
SISI
ONIONI
NGNG
The electrical machine control system can onlyThe electrical machine control system can only
be activated if the drive configuration has beenbe activated if the drive configuration has been
properly selected:properly selected:
--
SwiSwi
tch tch
on on
the the
ignign
itiiti
on oon o
f tf t
he vhe v
ehiehi
clecle
..
--
ShiShi
ft tft t
he trhe tr
aveave
l geal gea
rborbo
x to nx to n
euteut
ral pral p
osiosi
tiotio
nn
(idling)*.(idling)*.
--
ApAp
plpl
y ty t
he he
papa
rkrk
inin
g bg b
rara
keke
..
--
SwSw
itit
ch ch
on on
thth
e Pe P
.T.T
.O.O
*.*.
* For vehicles without P.T.O. see machine op-* For vehicles without P.T.O. see machine op-
erating instructions.erating instructions.
--
SwitSwit
ch och o
n tn t
he mhe m
achiachi
ne cne c
ontrontr
ol iol i
n thn th
e dre dr
iveriver
's's
cab.cab.
The system is being initialized as indicatedThe system is being initialized as indicated
by the bar graph on the display.by the bar graph on the display.
The starting screen is displayed after theThe starting screen is displayed after the
initialization (Fig. 1).initialization (Fig. 1).
--
SelSel
ect ect
the the
desdes
ireire
d md m
ode ode
of of
operoper
atiati
on won w
ithith
switch 3 (Fig. 2):switch 3 (Fig. 2):
local controllocal control
remote controlremote control
pumping piston replacementpumping piston replacement
The mode selected is indicated in displayThe mode selected is indicated in display
section 5 (Fig. 1).section 5 (Fig. 1).
Now, the following functions can be Now, the following functions can be
activated:activated:
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Fig. 1Fig. 1
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44
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66
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Fig. 2Fig. 2

R
P
HP
H
O
M
E
H
E
L
P
C
L
E
A
R
E
N
T
E
R
OFF
QUIT
+
-
START
OK
1
0
2
3
PTO
Menu: [ENTER]=ON
150
0
rpm
62˚C
x1000
1
2
3
4
5
6
8
7
PART 1
- 3 -
All righ
ts reserv
ed. Repro
ducti
on - in whole or in par
t - only with th
e express w
ritten pe
rmissi
on of SCHW
ING GmbH
.
004.104.01-en
1.
1
LO
CA
L CO
NT
RO
L
This symbol is displayed in section 5
(Fig. 1) of the screen.
This symbol flashes in section 4
when a E-stop has been pressed:
Unlock
all
emergency stop stations
This symbol flashes in section 4
when one a of the switches on the
local control panel is on (Fig. 2):
Set all switches to neutral.
This symbol flashes in section 4
when the system is ready for start-
up.
Start the control with pushbutton 4
(Fig. 3).
Starting is confirmed by a brief
acoustic signal and the symbol on
the left is displayed in section 4 (Fig.
1).
Fig. 2
Fig. 3
OK
1
0
2
3
PTO
Menu:
[EN
TER
]=O
N
1
5
0
0
rp
m
62˚C
x1000
Fig. 1
1
2
3
4
5
6
7

3
0
3
6
2
3
4
8
3
0
3
5
6
5
3
4
C
5
4
3
2
1
0
1
0
9
8
7
6
1
2
3
PART 1
- 4 -
All rig
hts reser
ved. Rep
roduct
ion - in whole or i
n part - only wit
h the expres
s written p
ermiss
ion of SCH
WING Gmb
H.
004.104.01-en
1.
2
RE
MO
TE CO
NT
ROL
This symbol is displayed in section 5
of the screen (Fig. 1).
This symbol flashes in section 4
when an emergency stop button
on the machine or on the remote-
control box
(Figs. 2) has been
pressed:
The symbol flashes also when the
remote-control box is off:
Unlock all
emergency stop but-
tons or switch on the remote-control
box.
This symbol flashes in section 4
when a switch on the remote-control
box is on.
Set all switches toneutral.
This symbol flashes in section 4
when the system is ready for start-
up:
Start up the control with this push-
button on the remote-control box.
Starting is confirmed by a brief
acoustic signal and the symbol on
the left is displayed in section 4 (Fig.
1).
Fig. 2
OK
1
0
2
3
PTO
Menu:
[EN
TER
]=O
N
1
5
0
0
rp
m
62˚C
x1000
Fig. 1
1
2
3
4
5
6
7

H
O
M
E
H
E
L
P
C
L
E
A
R
E
N
T
E
R
OFF
QUIT
+
-
START
OK
1
0
2
3
PTO
Menu: [ENTER]=ON
150
0
rpm
62˚C
x1000
1
2
3
4
5
6
8
7
PART 1
- 5 -
All righ
ts reserv
ed. Repro
ducti
on - in whole or in par
t - only with th
e express w
ritten pe
rmissi
on of SCHW
ING GmbH
.
004.104.01-en
1.
3
RA
M CH
AN
GE M
OD
E
This symbol is displayed in section 5
of the screen (Fig. 1).
This symbol flashes in section 4
when a E-stop station on the ma-
chine has been pressed:
Unlock
all
emergency shut-off but-
tons.
This symbol flashes in section 4
when the system is ready for start-
up.
Start up the control with pushbutton
4 (Fig. 2).
Starting is confirmed by a brief
acoustic signal and the symbol on
the left is displayed in section 4
(Fig. 1).
The activation
of
the
'RAM CHANGE MODE
automatically reduces thespeed of the engine.
The concrete pump and the diesel engine can
now be controlled with the switches on the
special control box (Fig. 3).
See machine operating instructions, chapter
4.43: 'RAM CHANGE MODE'.
Fig. 1
Fig. 2
Fig. 3
OK
1
0
2
3
PTO
Menu:
[EN
TER
]=O
N
1
5
0
0
rp
m
62˚C
x1000
1
2
3
4
5
6
7

PART 1
- 6 -
All rig
hts reser
ved. Rep
roduct
ion - in whole or i
n part - only wit
h the expres
s written p
ermiss
ion of SCH
WING Gmb
H.
004.104.01-en
2.
1
ENG
INE
STA
RT / S
TOP
To prevent unintended starting of a machine
function, the engine can only be started when all
switches (controlling hydraulic functions) are in
their neutral (0) position.
Shutting off the engine when a function is active
is possible, but should be avoided.
If there is no emergency, always proceed as
follows.
-
de
ac
ti
va
te t
he f
unc
ti
on(
s)
, th
en
-
reduce
the
engine
rpm
to idl
e
-
sh
ut
of
f
th
e
en
gi
ne
.
2.
2
EME
RGE
NCY
STO
P
In normal operating conditions always stop the
machine functions and the engine with the con-
trols provided for this purpose.
D o n o t u s e t h e e m e r g e n c y s t o p
switches as an on/off switch, it is for
emergencies only.

HOME
HELP
C
L
E
A
R
E
N
T
E
R
OFF
QUIT
+
-
START
OK
1
0
2
3
PTO
Menu: [ENTER]=ON
1500 rpm
62˚C
x1000
1
2
3
4
5
6
8
7
PART 1
- 7 -
All righ
ts reserv
ed. Repro
ducti
on - in whole or in par
t - only with th
e express w
ritten pe
rmissi
on of SCHW
ING GmbH
.
004.104.01-en
2
.
3
BY
PA
SS M
OD
E
The dump valves of the machine are open
without current. This means:
These valves will open when the power supply
has been interrupted (E-stop is active).
ATTENTION: RISK OF ACCIDENT
The machine may only be used when
the emergency stop system is fully
operational.
If - in certain emergency situations (machine
loaded with concrete) - the machine cannot be
repaired immediately, the power supply to the
dump valves can be reactivated manually:
-
To do so, insert the key into key-switch 7
(Fig. 1) and turn
it to the locked position.
In this position, the key cannot be withdrawn.
-
Control the machine movements with the
manual levers of the control valves.
-
Clean the machine and bring to it transport
position.
-
Stop working on the job and have the emer-
gency shut-off system be repaired immedi-
ately.
ATTENTION:
RISK OF ACCIDENT AND DAMAGE
Perform all machine movements with
the lowest possible speed and under
permanent supervision.
Commands from electrical controls
will not be executed.
The emergency shut-off system and
all safety limit switches are not opera-
tional.
During the work, the key must not
be left in the key-switch. It must be
withdrawn and kept in a safe
place.