Schwing VECTOR User manual

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PTOPTO
Menu: Menu:
[ENTER[ENTER
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1515
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rpmrpm
62˚C62˚C
x1000x1000
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ritten peritten pe
rmissirmissi
on of SCHWon of SCHW
ING GmbHING GmbH
..
004.103.01-en004.103.01-en
SCHWING ñ Control system " VECTOR "SCHWING ñ Control system " VECTOR "
SERVICE MANUALSERVICE MANUAL
valid from software version V 1.10 onwardsvalid from software version V 1.10 onwards
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PubPub
lislis
hed by:hed by:
SCSC
HWHW
ININ
G GmG Gm
bHbH
Dept.:Dept.:
VVWVVW
Postfach : 20 03 62Postfach : 20 03 62
D - 44647 HerneD - 44647 Herne
Id. no.: 10207417Id. no.: 10207417
15.04.04 13:0615.04.04 13:06
05. 200405. 2004

All rigAll rig
hts reserhts reser
ved. Repved. Rep
roductroduct
ion - in whole or iion - in whole or i
n part - only witn part - only wit
h the expresh the expres
s written ps written p
ermissermiss
ion of SCHion of SCH
WING GmbWING Gmb
H.H.
004.103.00-en004.103.00-en
START SCREEN:START SCREEN:
PTO SpeedPTO Speed
Hydraulic oil temperatureHydraulic oil temperature
Oil cooler "On"Oil cooler "On"
System is runningSystem is running
Start up control unitStart up control unit
Control switches notControl switches not
in neutral positionin neutral position
E-stop activatedE-stop activated
Entry expectedEntry expected
Remote modeRemote mode
Local modeLocal mode
Ram change modeRam change mode
Teach modeTeach mode
Menu bar forMenu bar for
further screensfurther screens
Concrete pumpConcrete pump
delivery ratedelivery rate
Control statusControl status
Modes of operationModes of operation
OKOK
STOP!STOP!
Off?Off?
StartStart
TeachTeach
mode!mode!
OKOK
11
00
22
33
PTOPTO
Menu: Menu:
[E[E
NTNT
ERER
]=]=
ONON
11
33
55
0 0
rr
pp
mm
62˚C62˚C
x1000x1000

All rigAll rig
hts reserhts reser
ved. Repved. Rep
roductroduct
ion - in whole or iion - in whole or i
n part - only witn part - only wit
h the expresh the expres
s written ps written p
ermissermiss
ion of SCHion of SCH
WING GmbWING Gmb
H.H.
004.103.00-en004.103.00-en
START SCREEN:START SCREEN:
PTO SpeedPTO Speed
Hydraulic oil temperatureHydraulic oil temperature
Oil cooler "On"Oil cooler "On"
System is runningSystem is running
Start up control unitStart up control unit
Control switches notControl switches not
in neutral positionin neutral position
E-stop activatedE-stop activated
Entry expectedEntry expected
Remote modeRemote mode
Local modeLocal mode
Ram change modeRam change mode
Teach modeTeach mode
Menu bar forMenu bar for
further screensfurther screens
Concrete pumpConcrete pump
delivery ratedelivery rate
Control statusControl status
Modes of operationModes of operation
OKOK
STOP!STOP!
Off?Off?
StartStart
TeachTeach
mode!mode!
OKOK
11
00
22
33
PTOPTO
Menu: Menu:
[E[E
NTNT
ERER
]=]=
ONON
11
33
55
0 0
rr
pp
mm
62˚C62˚C
x1000x1000

PART 1PART 1
- 1 -- 1 -
All righAll righ
ts reservts reserv
ed. Reproed. Repro
ductiducti
on - in whole or in paron - in whole or in par
t - only with the ext - only with the ex
press wripress wri
tten permtten perm
issioissio
n of SCHWIn of SCHWI
NG GmbH.NG GmbH.
004.104.01-en004.104.01-en
SCHWING control SCHWING control
system 'VECTOR'system 'VECTOR'
OPERATIONOPERATION
The present instructions are intended to serve as a 'memory aid'. They do not refer to anyThe present instructions are intended to serve as a 'memory aid'. They do not refer to any
particular type of machine and particular type of machine and
do not relieve the do not relieve the
user of familiarizing himself with the operat-user of familiarizing himself with the operat-
ing manual of the machine in question.ing manual of the machine in question.
CONTENTSCONTENTS
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1.31.3
RAM CHANGE MODERAM CHANGE MODE
22
..
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E SE S
TATA
RT RT
/ S/ S
TOTO
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Y Y
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TOPTOP
2.32.3
BYPASS MODEBYPASS MODE
33
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ELEMENTSELEMENTS
33
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3.13.1
.1.1
DIDI
SPSP
LALA
YY
3.13.1
.2.2
MENMEN
U COU CO
NTRNTR
OLOL
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4.4.
MEME
NU NU
OVOV
ERER
VIVI
EW EW
- -
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U U
//
SUBMENUSSUBMENUS
5.5.
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6.6.
DIAGNOSTICDIAGNOSTIC
SYSTEMSYSTEM
FAULT HANDLINGFAULT HANDLING
6.6.
11
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OFFOFF
QUITQUIT
++
--
STARTSTART
OKOK
11
00
22
33
PTOPTO
Menu: [ENTER]=ONMenu: [ENTER]=ON
150150
0 0
rpmrpm
62˚C62˚C
x1000x1000
11
22
33
44
55
66
88
77
OKOK
11
00
22
33
PTOPTO
Menu: Menu:
[EN[EN
TERTER
]=O]=O
NN
11
55
00
0 0
rprp
mm
62˚C62˚C
x1000x1000
PART 1PART 1
- 2 -- 2 -
All rigAll rig
hts reserhts reser
ved. Repved. Rep
roductroduct
ion - in whole or iion - in whole or i
n part - only witn part - only wit
h the expresh the expres
s written ps written p
ermissermiss
ion of SCHion of SCH
WING GmbWING Gmb
H.H.
004.104.01-en004.104.01-en
1.1.
COCO
MMMM
ISIS
SISI
ONIONI
NGNG
The electrical machine control system can onlyThe electrical machine control system can only
be activated if the drive configuration has beenbe activated if the drive configuration has been
properly selected:properly selected:
--
SwiSwi
tch tch
on on
the the
ignign
itiiti
on oon o
f tf t
he vhe v
ehiehi
clecle
..
--
ShiShi
ft tft t
he trhe tr
aveave
l geal gea
rborbo
x to nx to n
euteut
ral pral p
osiosi
tiotio
nn
(idling)*.(idling)*.
--
ApAp
plpl
y ty t
he he
papa
rkrk
inin
g bg b
rara
keke
..
--
SwSw
itit
ch ch
on on
thth
e Pe P
.T.T
.O.O
*.*.
* For vehicles without P.T.O. see machine op-* For vehicles without P.T.O. see machine op-
erating instructions.erating instructions.
--
SwitSwit
ch och o
n tn t
he mhe m
achiachi
ne cne c
ontrontr
ol iol i
n thn th
e dre dr
iveriver
's's
cab.cab.
The system is being initialized as indicatedThe system is being initialized as indicated
by the bar graph on the display.by the bar graph on the display.
The starting screen is displayed after theThe starting screen is displayed after the
initialization (Fig. 1).initialization (Fig. 1).
--
SelSel
ect ect
the the
desdes
ireire
d md m
ode ode
of of
operoper
atiati
on won w
ithith
switch 3 (Fig. 2):switch 3 (Fig. 2):
local controllocal control
remote controlremote control
pumping piston replacementpumping piston replacement
The mode selected is indicated in displayThe mode selected is indicated in display
section 5 (Fig. 1).section 5 (Fig. 1).
Now, the following functions can be Now, the following functions can be
activated:activated:
--
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Fig. 1Fig. 1
11
22
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44
55
66
77
Fig. 2Fig. 2

R
P
HP
H
O
M
E
H
E
L
P
C
L
E
A
R
E
N
T
E
R
OFF
QUIT
+
-
START
OK
1
0
2
3
PTO
Menu: [ENTER]=ON
150
0
rpm
62˚C
x1000
1
2
3
4
5
6
8
7
PART 1
- 3 -
All righ
ts reserv
ed. Repro
ducti
on - in whole or in par
t - only with th
e express w
ritten pe
rmissi
on of SCHW
ING GmbH
.
004.104.01-en
1.
1
LO
CA
L CO
NT
RO
L
This symbol is displayed in section 5
(Fig. 1) of the screen.
This symbol flashes in section 4
when a E-stop has been pressed:
Unlock
all
emergency stop stations
This symbol flashes in section 4
when one a of the switches on the
local control panel is on (Fig. 2):
Set all switches to neutral.
This symbol flashes in section 4
when the system is ready for start-
up.
Start the control with pushbutton 4
(Fig. 3).
Starting is confirmed by a brief
acoustic signal and the symbol on
the left is displayed in section 4 (Fig.
1).
Fig. 2
Fig. 3
OK
1
0
2
3
PTO
Menu:
[EN
TER
]=O
N
1
5
0
0
rp
m
62˚C
x1000
Fig. 1
1
2
3
4
5
6
7

3
0
3
6
2
3
4
8
3
0
3
5
6
5
3
4
C
5
4
3
2
1
0
1
0
9
8
7
6
1
2
3
PART 1
- 4 -
All rig
hts reser
ved. Rep
roduct
ion - in whole or i
n part - only wit
h the expres
s written p
ermiss
ion of SCH
WING Gmb
H.
004.104.01-en
1.
2
RE
MO
TE CO
NT
ROL
This symbol is displayed in section 5
of the screen (Fig. 1).
This symbol flashes in section 4
when an emergency stop button
on the machine or on the remote-
control box
(Figs. 2) has been
pressed:
The symbol flashes also when the
remote-control box is off:
Unlock all
emergency stop but-
tons or switch on the remote-control
box.
This symbol flashes in section 4
when a switch on the remote-control
box is on.
Set all switches toneutral.
This symbol flashes in section 4
when the system is ready for start-
up:
Start up the control with this push-
button on the remote-control box.
Starting is confirmed by a brief
acoustic signal and the symbol on
the left is displayed in section 4 (Fig.
1).
Fig. 2
OK
1
0
2
3
PTO
Menu:
[EN
TER
]=O
N
1
5
0
0
rp
m
62˚C
x1000
Fig. 1
1
2
3
4
5
6
7

H
O
M
E
H
E
L
P
C
L
E
A
R
E
N
T
E
R
OFF
QUIT
+
-
START
OK
1
0
2
3
PTO
Menu: [ENTER]=ON
150
0
rpm
62˚C
x1000
1
2
3
4
5
6
8
7
PART 1
- 5 -
All righ
ts reserv
ed. Repro
ducti
on - in whole or in par
t - only with th
e express w
ritten pe
rmissi
on of SCHW
ING GmbH
.
004.104.01-en
1.
3
RA
M CH
AN
GE M
OD
E
This symbol is displayed in section 5
of the screen (Fig. 1).
This symbol flashes in section 4
when a E-stop station on the ma-
chine has been pressed:
Unlock
all
emergency shut-off but-
tons.
This symbol flashes in section 4
when the system is ready for start-
up.
Start up the control with pushbutton
4 (Fig. 2).
Starting is confirmed by a brief
acoustic signal and the symbol on
the left is displayed in section 4
(Fig. 1).
The activation
of
the
'RAM CHANGE MODE
automatically reduces thespeed of the engine.
The concrete pump and the diesel engine can
now be controlled with the switches on the
special control box (Fig. 3).
See machine operating instructions, chapter
4.43: 'RAM CHANGE MODE'.
Fig. 1
Fig. 2
Fig. 3
OK
1
0
2
3
PTO
Menu:
[EN
TER
]=O
N
1
5
0
0
rp
m
62˚C
x1000
1
2
3
4
5
6
7

PART 1
- 6 -
All rig
hts reser
ved. Rep
roduct
ion - in whole or i
n part - only wit
h the expres
s written p
ermiss
ion of SCH
WING Gmb
H.
004.104.01-en
2.
1
ENG
INE
STA
RT / S
TOP
To prevent unintended starting of a machine
function, the engine can only be started when all
switches (controlling hydraulic functions) are in
their neutral (0) position.
Shutting off the engine when a function is active
is possible, but should be avoided.
If there is no emergency, always proceed as
follows.
-
de
ac
ti
va
te t
he f
unc
ti
on(
s)
, th
en
-
reduce
the
engine
rpm
to idl
e
-
sh
ut
of
f
th
e
en
gi
ne
.
2.
2
EME
RGE
NCY
STO
P
In normal operating conditions always stop the
machine functions and the engine with the con-
trols provided for this purpose.
D o n o t u s e t h e e m e r g e n c y s t o p
switches as an on/off switch, it is for
emergencies only.

HOME
HELP
C
L
E
A
R
E
N
T
E
R
OFF
QUIT
+
-
START
OK
1
0
2
3
PTO
Menu: [ENTER]=ON
1500 rpm
62˚C
x1000
1
2
3
4
5
6
8
7
PART 1
- 7 -
All righ
ts reserv
ed. Repro
ducti
on - in whole or in par
t - only with th
e express w
ritten pe
rmissi
on of SCHW
ING GmbH
.
004.104.01-en
2
.
3
BY
PA
SS M
OD
E
The dump valves of the machine are open
without current. This means:
These valves will open when the power supply
has been interrupted (E-stop is active).
ATTENTION: RISK OF ACCIDENT
The machine may only be used when
the emergency stop system is fully
operational.
If - in certain emergency situations (machine
loaded with concrete) - the machine cannot be
repaired immediately, the power supply to the
dump valves can be reactivated manually:
-
To do so, insert the key into key-switch 7
(Fig. 1) and turn
it to the locked position.
In this position, the key cannot be withdrawn.
-
Control the machine movements with the
manual levers of the control valves.
-
Clean the machine and bring to it transport
position.
-
Stop working on the job and have the emer-
gency shut-off system be repaired immedi-
ately.
ATTENTION:
RISK OF ACCIDENT AND DAMAGE
Perform all machine movements with
the lowest possible speed and under
permanent supervision.
Commands from electrical controls
will not be executed.
The emergency shut-off system and
all safety limit switches are not opera-
tional.
During the work, the key must not
be left in the key-switch. It must be
withdrawn and kept in a safe
place.

H
O
M
E
H
E
L
P
C
L
E
A
R
E
N
T
E
R
OFF
QUIT
+
-
START
OK
1
0
2
3
PTO
Menu: [ENTER]=ON
1500 rpm
62˚C
x1000
1
2
3
4
5
6
8
7
PART 1
- 8 -
All rig
hts reser
ved. Rep
roduct
ion - in whole or i
n part - only wit
h the expres
s written p
ermiss
ion of SCH
WING Gmb
H.
004.104.01-en
3
.
CO
NT
RO
L AN
D MO
NI
TO
RI
NG E
LE
-
MENTS
3.1
CON
TRO
L CAB
INE
T (Fi
g. 1)
1
-
D
i
s
p
l
a
y
2
-
K
e
y
:
m
e
n
u
c
o
n
t
r
o
l
3
-
Op
er
at
in
g m
od
e s
el
ec
to
r:
-
l
o
c
a
l
c
o
n
t
r
o
l
-
r
e
m
o
t
e
c
o
n
t
r
o
l
-
ram shange mode
4
-
Mo
men
tar
y-
con
ta
ct
sw
it
ch
:
co
ntr
ol
on
5
-
S
w
i
t
c
h
:
Select EASy working range *
6
-
S
w
i
t
c
h
:
E
A
S
y
*
o
f
f
7
-
K
e
y
-
s
w
i
t
c
h
:
Emergency stop bypass
8
-
Co
nn
ec
to
r: r
ad
io o
r ca
bl
e re
mo
te c
o
n-
trol
*
Optional equipment: One-Side Outrigger
System (EASy), see separate operating in-
structions
3.1.1 DISPLAY
On start-up, the following data are displayed on
screen (Fig. 2):
1
-
P
.
T
.
O
.
s
p
e
e
d
2
-
Hydraulic oil temperature
3
-
Oil cooler "on"
4
-
C
o
n
t
r
o
l s
t
a
t
u
s
5
-
S
el
ec
t
ed m
od
e of
op
er
at
i
on
6
-
Co
nc
re
te
pu
mp
de
li
ve
ry
ra
te
7
-
M
e
n
u
o
p
t
i
o
n
s
Fig. 1
OK
1
0
2
3
PTO
Menu:
[EN
TER
]=O
N
1
5
0
0
rp
m
62˚C
x1000
Fig. 2
1
2
3
4
5
6
7

PART 1
- 9 -
All righ
ts reserv
ed. Repro
ducti
on - in whole or in par
t - only with th
e express w
ritten pe
rmissi
on of SCHW
ING GmbH
.
004.104.01-en
Important note:
After
pressi
ng
the
key
on
the
menu
control panel, further operational data can be
displayed:
-
conc
rete
pump h
ydra
ulic
oil pr
ess
ure
-
hydrau
lic
oil
reserv
oir l
evel
indic
ation
(optional equipment)
-
en
gi
ne
lo
ad f
ac
to
r
(optional equipment independent of vehicle)
Control status indications:
Section 4 (Fig. 1) of the screen displays the
following conditions:
Control system is running.
Control off, start up.
Starting not possible: switches not in
neutral position.
Starting not possible: emergency
stop activated
Operating mode display:
Section 5 (Fig. 1) of the screen displays the
following modes of operation:
Remote-control (radio or cable)
Local control
Pumping piston replacement
Fig. 1
OK
1
0
2
3
PTO
Menu:
[EN
TER
]=O
N
1
5
0
0
rp
m
62˚C
x1000
1
2
3
4
5
6
7

H
O
M
E
H
E
L
P
C
L
E
A
R
E
N
T
E
R
OFF
QUIT
+
-
START
OK
1
0
2
3
PTO
Menu: [ENTER]=ON
1500 rpm
62˚C
x1000
1
2
3
4
5
6
8
7
PART 1
- 10 -
All rig
hts reser
ved. Rep
roduct
ion - in whole or i
n part - only wit
h the expres
s written p
ermiss
ion of SCH
WING Gmb
H.
004.104.01-en
3.1.2 MENU CONTROL
Basic functions of the keys (2) in Fig. 1:
Fig. 1
When a key pressed, the corresponding func-
tion is identified by a symbol in the upper left
corner of the display.
Full return to start screen
Up
one item in the menu selection
list.
Down
one item in the menu selec-
tion list.
Supplementary information for cer-
tain screens of the diagnostic func-
tion.
Presently not implemented.
Execution of certain actions, e.g. re-
setting of the concrete pump's deli-
very rate counter.
One step back in menu.
Select indicated menu item or activ-
ate changes
Confirmation and reset of diagnostic
messages.
Fast selection / abbreviated function keys
(shortcuts):
Press the following keys
at the same
:
and or
to set the contrast of the LCD display manually.
During setting, the contrast is indicated on dis-
play between 0 and 99 %.
and
to go to the manual language selection for all
displays.

R
P
HP
PART 1
- 11 -
All righ
ts reserv
ed. Repro
ducti
on - in whole or in par
t - only with th
e express w
ritten pe
rmissi
on of SCHW
ING GmbH
.
004.104.01-en
3.
2
LO
CA
L CO
NT
RO
L
RPM engine
(+)
= up
(-)
= down
Vehicle engine
(
I
)
=
s
t
a
r
t
(
0
)
=
s
t
o
p
Work light
Water pump
(I
)
= lock
ed (con
tinu
ous)
(T)= momentary (special control)
Vibrator
Ball injection system
High-pressure water pump
Compressor
Concrete pump delivery rate
(
+
)
=
i
n
c
r
e
a
s
e
(
-
)
=
r
e
d
u
c
e
P
Agit
ato
r
(P)
= fo
rwa
rds
(pu
mpi
ng)
R
Agit
ato
r
(R)
= re
ver
se (
suc
tio
n)
Concrete pump
forwards (pumping)
Concrete pump
reverse (suction)

3
0
3
6
2
3
4
8
3
0
3
5
6
5
3
4
C
5
4
3
2
1
0
1
0
9
8
7
6
1
2
3
PART 1
- 12 -
All rig
hts reser
ved. Rep
roduct
ion - in whole or i
n part - only wit
h the expres
s written p
ermiss
ion of SCH
WING Gmb
H.
004.104.01-en
RPM engine
(
+
)
=
u
p
(
-
)
=
d
o
w
n
Vehicle engine
(
I
)
=
o
n
(
s
t
a
r
t
i
n
g
(
0
)
=
o
f
f
(
s
t
o
p
p
i
n
g
)
Control on
Diagnostic horn signal confirm
(shut-off)
Vehicle signal horn on
End hose shutoff valve.
Ball injection system.
Concrete pump delivery rate
(
+
)
=
i
n
c
r
e
a
s
e
(
-
)
=
r
e
d
u
c
e
Vibrator in automatic mode on
Water pump
Ag
ita
tor
in:
(
)
=
forward
(
)
=
reverse
Compressor
Concrete pump
forwards (pumping)
Concrete pump
reverse (suction)
( 0 )
boom speed slow
(placing operations)
boom
functions
off
boom speed fast
(set-up and take-down)
Radio remote control only:
LED:
charge condition of transmitter battery
LED:
tansmitter state of operation:
co
nt
in
uo
us
ly
on
=
tr
an
sm
i
tt
er
re
ad
y
f
l
a
s
h
i
n
g
=
t
r
a
n
s
m
i
t
t
i
n
g
c
o
n
t
r
o
l
signals
3.
3
RE
MO
TE CO
NT
RO
L

PART 1
- 13a -
4.1 MENU
OVERVIEW
-
MAIN MENU
OK
1
0
2
3
PTO
Menu:
[ENTER
]=Ein
1
5 0
0
r p
m 
x1000
OK
E
-
S
t
o
p
C
Function:
E-Stop Chain
Dump Valve BOOM
Dump Valve CP
Dump Valve MPS
OK
On
On
On
P
u
m
p
e
d V
o
l
u
m
e
C
Pumped Volume Counter
Pumped on the job:
2.4 cbm
Reset ? - > [START]
OK
Radio Remote
=OK
0˚C
0%
C
h
0
Function:
Active
Error
SigPTOl
:Radio
:No CAN Data!
:
OK
B
o
o
m
C
h
0
Function:
Command
Valve
Valve
Valve
A:
C:
DW:
0
0
0
B:
D:
E:
0
0
0
O
p
e
r
.
D
a
t
a
!
C
Oil Pressure CP
Oil Temperature
Oil Tank Level
PTO Hours
CP Hours
Boom Hours
69.8
64
---.-
33.84
0.09
0.10
bar
˚C
%
h
h
h
O
p
e
r
.
D
a
t
a
!
C
Water Pump
Hp-Water Pump
Compressor
Agitator
Oilcooler
Vibrator
Hrs
Hrs
Hrs
Hrs
Hrs
Hrs
0.00
0.00
0.00
0.05
33.51
0.00
h
h
h
h
h
h
O
p
e
r
.
D
a
t
a
!
C
Pumped Vol.
Pumped Vol.
Strokes CP
Stroke Rate
Central Lubr.
Job
Ttl
Ttl
CP
Hrs
2.4
3.0
40
00.0
0.00
cbm
cbm
st/m
h
O
p
e
r
.
D
a
t
a
!
C
! Hours when moving !
Boom
Slewing
Outrigger
0.00
0.00
0.00
h
h
h
OK
Water Pump
C
h
0
Function:
Switch/Command
Water Tank
Valve Output
0
OK
0
OK
H
P
-
W
a
t
e
r P
u
m
p
C
h
0
Function:
Switch/Command
Water Tank
Valve Output
0
OK
0
OK
C
o
m
p
r
e
s
s
o
r
C
h
O
Function:
Switch/Command
Overheating
Valve Output
0
No
0
OK
D
i
e
s
e
l E
n
g
i
n
e
C
h
33
Function:
Switch/Command
Output
Switch/Command
Output
0
0
0
0
OK
C
o
n
c
r
e
t
e P
u
m
p
C
h
33
Function:
Switch/Command
Hopper Grate
Stroke Limiter
Valve Output
OFF
CLOSE
0%
OFF
OK
O
i
l
c
o
o
l
e
r
C
h
33
Function:
Oil Temp. Hydr.
Diesel Engine
Output
84˚C
Off
0
OK
O
u
t
r
i
g
g
e
r
C
h
0
Function:
Outrigger Station
Brakes Lim-Sw right
Brakes Lim-Sw left
Valve Output
0
0
0
0
OK
A
g
i
t
a
t
o
r
C
h
0
Function:
Switch Command
Hopper Grate
Rever. Station
Valve Output
OFF
close
No
OFF
OK
Vibrator
C
h
0
Function:
Switch Command
Hopper Grate
Output
0
close
0
OK
Machine
Data
C
Hotl
ine
1-888
-292-
0262
Mach.-Nr.
Mach.Type
CP-Type
Hyd.-Type
:TEST SHE
:03.09.001
:LS
:.-.-.-.-.-.-
OK
Truck
Data
C
Manufacturer/Type
KFZ.-TYP
Truck Serial Number
KFZ.-NR
OK
System
Data
C
Main
MMI
Remote
Manufact.
ID
SW
ID
SW
ID
:
:
:
:
:
:
03.09.002
V01.10
03.09.002
V01.10
PROTOTYP
OX
OK
System
Clock
C
interPTOl clock!!!
cond. batt.
date d.m.y
time h.m.s
:OK
:
:
Start
M a
l f
u n
c t
. L
i s
t !
C
Malfunction List
!
n/a
!!
Start
OK
0
b
a
r
-
-
-
%
-
-
-
%
CP Hydraulic
1
0
4
3
100
50
0
100
75
50
2
p
Engine
OK
1
0
2
3
PTO
1 5
0
0
r p
m 
x1000
Status-Screen?
OK
1
0
2
3
PTO
1
5 0
0
r p
m 
x1000
Pumped Volume?
OK
1
0
2
3
PTO
1
5 0
0
r p
m 
x1000
Malfunct.List?
OK
1
0
2
3
PTO
1
5
0 0
r p
m 
x1000
Oper.Data?

PART 1
- 13b -
DI11
DI12
DI13
DI14
DI15
DI16
DI17
DI18
F31 Pwr Supply Dig Out
F32 Pwr Supply PropOut
F20 Pwr Supply Dig Out
F18 Pwr Supply Inputs
Dump Valve Boom
Dump Valve CP
Dump Valve MPS
E-STOP Chain
1
1
1
1
1
1
1
1
DI21
DI22
DI23
DI24
DI25
DI26
DI27
DI28
D+ Signal Diesel
PTO On
Overheating Diesel
Oil Press. Diesel LOW
Limit Sw Boom A<22˚
Limit Sw Outr. right
Limit Sw Outr. left
Prox Sw Stroke Counter
0
0
0
0
0
0
0
0
DI31
DI32
DI33
DI34
DI35
DI36
DI37
DI38
Limit Sw Slew 180˚
Limit Sw Boom A<50˚
Limit Sw Boom A<20˚
Boom above the Hopper
Limit Sw Slew 0˚
Agitator Rever.Station
Horn Station
Limit Sw Hopper Grate
0
0
0
0
0
0
0
1
DI41
DI42
DI43
DI44
DI45
DI46
DI47
DI48
Oil Filter Boom
Oil Filter CP
Limit Sw Slew right
Limit Sw Slew left
Outrigger Station
Water Tank MIN
Overheating Compressor
PTO rpm Prox Switch
1
1
1
1
0
1
1
0
DI51
DI52
DI53
DI54
DI55
DI56
DI57
DI58
RC Station Eng. Start
RC Station Eng. Stop
RC Station CP Forw.
RC Station CP Rev.
Dump Valves Bypassed!
Telescope Disabled!
Boom disabled!
Boom on Rest
0
0
0
0
0
0
0
0
DO11
DO12
DO13
DO14
DO15
DO16
DO17
DO18
Start E-Stop Module
BTS Driver Vibrator
BTS Driver Oilcooler
Relay K01 Power MainB
BTS Driver CP Lub.Sys.
BTS Driver Horn Boom C
BTS Driver Horn Slew
Buzzer Power Board
1
0
0
1
0
0
0
0
DO21
DO22
DO23
DO24
DO25
DI26
DI27
DI28
Valve Agitator Forw.
Valve Agitator Rev.
Valve CP Forw.
Valve CP Rev.
Valve Outriggers
Valve Water Pump
Valve HP-Water Pump
Valve Compressor
0
0
0
0
0
0
0
0
DO31
DO32
DO33
DO34
DO35
DO36
DO37
DO38
engine Start
Engine Stop
rpm (+)
rpm (-)
Valve Boom Lub. Sys.
LED Slew Stowed Pos.
Air Cuff
Cleaning Ball Injector
0
0
0
0
0
0
0
0
SI11
SI12
SI13
SI14
SI15
SI16
SI17
SI18
Switch Water Pump
Switch CP Forw.
Switch BP Rev
Switch St. Limiter +
Switch St. Limiter -
Switch Agitator Forw.
Switch Agitator Rev.
Switch Compressor
0
0
0
0
0
0
0
0
SI21
SI22
SI23
SI24
SI25
SI26
SI27
SI28
Switch HD-Water Pump
Switch Engine Start
Switch Engine Stop
Switch Cl. Ball Inject
Switch Vibrator On
Switch rpm (+)
Switch rpm (-)
Switch Option
0
0
0
0
0
0
0
0
SI31
SI32
SI33
SI34
Rear Panel Detection
Switch Control Start
Switch Op.Mode Local
Switch Op.Mode Ch.rams
0
0
0
0
AI11
AI12
AI13
AI14
AI15
AI16
AI17
AI18
87
5100
9810
9790
4330
9800
06.8
06.4
mV
mV
mV
mV
mV
mV
mV
mV
Set Valve Stroke Lim. CP 30%
RI11
RI12
RI13
RI14
RI15
RI16
RI17
RI18
Switch Ctl. Start/Quit
Switch Horn
Switch CP Reverse
Switch CP Forward
Switch Vibrator Auto
Switch Open Air Cuff
Switch Rabbit
Switch Snail
0
0
0
0
0
0
0
0
RI21
RI22
RI23
RI24
RI25
RI26
RI27
RI28
Switch rpm (+)
Switch rpm (-)
Switch Engine Start
Switch Engine Stop
Switch Agitator Auto
Switch C1. Ball Inject.
Switch Compressor
Switch Water Pump
0
0
0
0
0
0
0
0
RI31
RI32
RI33
RI34
RI35
RI36
RI37
RI38
Prop Boom A
Prop Boom B
Prop Boom C
Prop Boom D
Prop Boom E /Tel.
Prop Slew
Prop Str. Limiter
Prop Option
-- Silent Diagnostic ?--
------------------------
Current:
Change?
Select Y/N
Store?
[ENTER]
[ ] [ ]
[ENTER]
No
+000 %
+000 %
+000 %
+000 %
+000 %
+000 %
+000 %
+000 %
PO41
PO42
PO43
PO44
PO45
PO46
PO47
PO48
Slew right
Slew left
Boom A extend
Boom A retract
Boom B extend
Boom B retract
Boom C extend
Boom C retract
0
0
0
0
0
0
0
0
mA
mA
mA
mA
mA
mA
mA
mA
PO51
PO52
PO53
PO54
PO55
PO56
Boom D extend
Boom D retract
Boom E extend
Boom E retract
StrokeLimiter CP
Outrigger Prop.
0
0
0
0
704
2
mA
mA
mA
mA
mA
mA
OK
1
0
2
3
NA
135
0
U/min
x1000
I/O-Readout?
OK
1
0
2
3
NA
13
50
U/min
x1000
Dig. Input?
OK
1
0
2
3
NA
13
50
U/min
x1000
Dig. Output?
OK
1
0
2
3
NA
13
50
U/min
x1000
Analog Input?
OK
1
0
2
3
NA
13
50
U/min
x1000
Prop. Output?
OK
1
0
2
3
NA
13
50
U/min
x1000
MMI Input?
OK
1
0
2
3
NA
13
50
U/min
x1000
Remote Input?
OK
1
0
2
3
NA
135
0
U/min
x1000
Parameters?
OK
1
0
2
3
NA
135
0
U/min
x1000
Silent Diagn?
OK
Silent Diagn!
--- System-Language ---
------------------------
Current:
Change?
Select Language
Store?
[ENTER]
[ ] [ ]
[ENTER]
English
OK
Language MMI!
Pumped Volume shown in:
------------------------
Current:
Change?
Select Language
Store?
[ENTER]
[ ] [ ]
[ENTER]
cbm
OK
Displ cbm/cby!
Please Enter Password
****
------------------------
Input
Store?
[ ] [ ]
[ENTER]
OK
Password!
OK
1
0
2
3
NA
135
0
U/min
x1000
Language MMI?
OK
1
0
2
3
NA
135
0
U/min
x1000
Display cbm/cby?
OK
1
0
2
3
NA
135
0
U/min
x1000
Password?

PART 1
- 14 -
All rig
hts reser
ved. Rep
roduct
ion - in whole or i
n part - only wit
h the expres
s written p
ermiss
ion of SCH
WING Gmb
H.
004.104.01-en
4.2 MENU OVERVIEW
- SUBMENUS
Status Screen?
Pumped
Volume?
Malf.
list?
Oper.
data?
I/O
readout? Paramete
rs?
E-stop
remote
con
-
trol
Boom
concrete
pump
water pump
high-pressure
water pump
compressor
diesel engine
oil cooler
outrigger
agitator
vibrator
machine data
truck data
system data
system clock
pump
ed
volume counter
M
al
fu
nc
ti
on l
is
t
oi
l p
ar
ame
-
ters
operating
hours:
- P.T.O
- CP
- boom
operating
hours:
- other
CP delivery
rate:
- day / total
- strokes
moving
hours:
- boom
- slew drive
- stabilizers
digital input?
-
DI1
1-DI
58
digital output
-
DO1
1-DO
38
analog input?
-
AI
11-
AI
22
prop output?
-
PO4
1-P
O56
MMI input?
-
SI1
1-S
I34
remote con-
trol?
-
RI1
1-RI
38
silent
diagnostic
language
MMI?
display
-
cbm
/ cb
y?
password:
-
lim
it S
R CP
-
Eff
ici
enc
y
CP?

PART 1
- 15 -
All righ
ts reserv
ed. Repro
ducti
on - in whole or in par
t - only with the ex
press wri
tten perm
issio
n of SCHWI
NG GmbH.
004.104.01-en
5.
MENU
OPERA
TION
– EX
AMPLE
:
RESETTING THE CONCRETE PUMP DAILY DELIVERY RATE
A
C
T
I
O
N
:
R
E
S
U
L
T
:
Press:
menu line in opening screen:


↓
↓


↑
↑


Menu:
[ENTER]
=
ON
Press:
next menu line:


↓
↓




Status Screens
?

E


C


Press:
next menu line:


↓
↓


↑
↑


Pump
ed Volume
?


E


C


P
r
e
s
s
:
d
i
s
p
l
a
y
o
f
d
a
i
l
y
p
u
m
p
i
n
g
r
a
t
e
,
e
.
g
.
:
18,0 m³
P
r
e
s
s
:
d
a
i
l
y
p
u
m
p
i
n
g
r
a
t
e
r
e
s
e
t
t
o
0.0 m³
P
r
e
s
s
:
r
e
t
u
r
n
t
o
o
p
e
n
i
n
g
s
c
r
e
e
n

PART 1
- 16 -
All righ
ts reserv
ed. Repro
ductio
n - in whole or in part - onl
y with the exp
ress wri
tten perm
issio
n of SCHWIN
G GmbH.
004.104.01-en