Schwinn 131 Upright Bike User manual

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©2006. Nautilus, Inc. All Rights Reserved. Schwinn is a registered trademark. Nautilus, Inc., World Headquarters, 16400 SE Nautilus Dr., Vancouver, WA 98683

UPRIGHT BIKE
ASSEMBLY GUIDE
ASSEMBLY GUIDE
PN 001-6898 REV B (030508)

1
CONTENTS
Table of Contents
Hardware ................................................................................................2
Exploded View ........................................................................................ 3
Parts List .................................................................................................4
Assembly Instructions ..........................................................................6
Important Contact Numbers ...............................................................17

HARDWARE
2
Note: Please verify you have all correct parts and quantities before
assembling unit.
If you are missing items, are short quantities, or have damaged
components, please contact Schwinn at 1.800.864.1270
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3
EXPLODED VIEW
EXPLODED VIEW
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PARTS LIST
4
PARTS LIST
Ref. Description Qty
A Computer 1
A-1 Screw M5x14L 4
A-2 Computer bracket 1
B Handlebar 1
B-4 Heartrate wire 1
C Handlebar mast 1
C-1 Upper computer wire 1
C-2 Bottle cage 1
C-3 Screw M5x20L 2
D Front stabilizer 1
E Rear stabilizer 1
F-1 Washer 8x19x2 4
F-3 Lower computer wire 1
F-4 Screw M8xP1.25x16L 4
F-7 Seat post pop pin 1
G Seat post 1
G-1 Seat slider 1
G-8 Seat 1
K Pedal pair 1
O Angle adjust knob 1
O-1 Screw M8xP1.25x85L 1
O-2 Nylon nut 1
O-3 Flat washer 8x16x1 2
O-4 Screw M8x16 4
O-5 Console slider adjust knob 1
O-6 Flat washer 12.5x20x2t 1
O-7 Carriage bolt M8xP1.25x80L 1
0-8 “T” Nut 1
P AC Adaptor 1

5
ASSEMBLY INSTRUCTIONS
Basic Assembly Principles
Here are a few basic tips that will aid in the assembly process .
By using these principles, you can simplify each process and save
yourself extra time and effort.
1. To make the assembly process go faster, gather the pieces you need
for each step and thoroughly read the assembly instructions for that
step prior to starting assembly for the step.
2. When attaching two pieces, gently lift and look through the bolt holes
to help guide the bolt through the holes.
3. As a general rule, and for all bolts and nuts, turn bolts or nuts toward
the right to tighten and left to loosen. Or you can remember the
mnemonic: “Righty tighty, lefty loosey.”

ASSEMBLY INSTRUCTIONS
6
Step 1 Install Front and Rear Stabilizers
Parts:
• Front Stabilizer (Ref. D )
• Rear Stabilizer (Ref. E )
Tools:
• Supplied Allen Wrench
1-1 Attach the Rear Stabilizer (E) to the rear of the Main Unit using
two M8 X 16mm screws (O-4).
1-2 Attach the Front Stabilizer (D) with the UP sticker and wheels
toward the front of the Main Unit using two M8 X 16mm screws.
D
E
O-4
UP
sticker

7
ASSEMBLY INSTRUCTIONS
Step 2 Install Pedals
Parts:
• Right Pedal (K-R)
• Right Pedal (K-L)
Tools:
• Supplied Pedal Wrench
2-1 Screw the Left Pedal ( has an “L” stamped into the end of
the pedal ) into the Left Crank Arm.
Note: The Left Pedal has a left handed thread and screws in
counter clockwise.
2-2 Screw the Right Pedal ( has an “R “stamped into the end of the
pedal ) into the Right Crank Arm.
K-R
K-L

ASSEMBLY INSTRUCTIONS
8
Step 3 Install Seat Post
Parts:
• Seat post (Ref. G)
3-1 Completely unscrew the Seat Post Adjustment Knob (F-7) from the
main unit and insert the Seat Post (G) into the hole. Re-install
the Adjustment Knob by screwing in rmly into place.
G
F-7

9
ASSEMBLY INSTRUCTIONS
Step 4 Install Seat
Parts:
• Seat (Ref. G-8)
Tools:
• Supplied Wrench
4-1 Position the Seat (G-8) on the top of the Seat Slider. Tilt the the
Seat to desired angle and tighten the two nuts on the underside
of the Seat until completely tight.
Seat Adjustment:
To adjust the Seat Post height, unscrew the Adjustment Knob
about one full turn and pull outward on the knob. Slide the Seat
Post to desired postition. Release the Adjustment Knob (F-7) and
allow the Seat Post to lock into place then tighten the Adjustment
Knob. Adjust the fore and aft postion wit the Slider knob ( G-1).
When properly adjusted, your leg should have a slight bend at
the bottom of the pedal stroke.
G-8
G-1
F-7

ASSEMBLY INSTRUCTIONS
10
Step 5 Install Handlebar Mast
Parts:
• Handlebar Mast (Ref C)
Tools:
• Supplied Allen Wrench
5-1 Remove the four Allen Bolts (F-4) and Curved Washers (F-1)
from the frame .
5-2 Connect the Upper and Lower Computer Wires. (Detail A)
5-3 Insert the Handlebar Mast (C) into the main unit.
5-4 Re-install the four Allen Bolts and Curved Washers and
completely tighten.
C
Detail A
F-4
F-1

11
ASSEMBLY INSTRUCTIONS
Step 6 Install Handlebar
Parts:
• Handlebar (Ref B)
• Console Slider Adjust Knob (Ref 0-5)
• Washer (Ref 0-6)
• “T” Nut (Ref 0-8)
6-1 Tuck the Computer Wires into the Mast to allow insertion of
the Handlebar .
6-2 Slide the Handlebar (B) into the Mast, insert the “T” nut (0-8)
and secure with the Console Slide Adjust Knob (0-5) and
Washer (0-6) . (Figure A)
6-3 Pull the Computer Wires back up through the Handlebar as
shown. (Figure B)
B
O-5
O-6 O-8
Figure A
Figure B

ASSEMBLY INSTRUCTIONS
12
Step 7 Install Computer Bracket
Parts:
• Computer Bracket (Ref. A-3)
• Angle Adjust Knob (Ref. O)
• Carriage Bolt (Ref. O-7)
• Screw M8x85 (Ref. O-1)
• 2 Washers (Ref. O-3)
• Hex Nut (Ref. 0-2)
Tools:
• Supplied Socket and Flat Wrenches
7-1 Align the Computer Bracket (A-2) with the holes in the Mast.
(See assembled view for reference)
7-2 Install and completely tighten the hardware.
Note: Use the Angle Adjust Knob to position the Computer to t
individual preferences.
A-3
O
O-7
O-1
O-2
O-3
O-3
Assembled View

13
ASSEMBLY INSTRUCTIONS
Step 8 Install Computer
Parts:
• Computer (Ref. A )
Tools:
• Supplied Phillips Head Screwdriver
8-1 Remove the four screws from the back of the Computer (A).
8-2 Feed the Fan Wire (M) through the slot in the Computer Bracket
(A-3) and insert it in the receptical found in the slot on the back
of the Computer.
8-3 Connect the Heartrate Wire (C-3) from the mast to the lead
coming out of the back of the Computer.
8-4 Connect the Computer Wires (C-4) to the slotted connection in
the back of the Computer.
8-5 Align the Computer with the holes in the Computer Bracket.(A-1)
8-6 Re-install and completely tighten the hardware.
A
A-3
C-3
C-4
M

ASSEMBLY INSTRUCTIONS
14
Step 9 Install Bottle Cage
Parts:
• Bottle Cage (Ref. C-2 )
Tools:
• Supplied Phillips Head Screwdriver
9-1 Remove the two pre-installed (Ref. C-3) screws from the Mast.
9-2 Align Bottle Cage with the holes in the mast as shown.
9-3 Install and completely tighten the hardware.
C-2
C-3

15
ASSEMBLY INSTRUCTIONS
Step 10 Plug in AC Adapter
Parts:
• AC Adapter (Ref. P)
10-1 Plug the AC Adapter (P) into the recepticle on the rear left of the
unit and into a 110 volt outlet.
P

ASSEMBLY INSTRUCTIONS
16
Assembly is complete!
Please reference the Owner’s Manual for information
regarding computer operation, product maintenance,
Warranty information, and general tness and
exercise guidelines.

17
IMPORTANT CONTACT NUMBERS
OFFICES INTHE UNITED STATES:
E-mail: cstec[email protected]
• NAUTILUS INNOVATION CENTER
Nautilus, Inc.
1886 Prairie Way
Louisville, Colorado, USA 80027
Phone: 800-NAUTILUS (800-628-
8458)
Fax: [phone]
• TECHNICAL/CUSTOMER SERVICE
Nautilus, Inc.
World Headquarters
16400 SE Nautilus Drive
Vancouver, Washington, USA
98683
Phone: 800-NAUTILUS (800-628-
8458)
Fax: [phone]
• CORPORATE HEADQUARTERS
Nautilus, Inc.
World Headquarters
16400 SE Nautilus Drive
Vancouver, Washington, USA
98683
Phone: 800-NAUTILUS (800-628-
8458)
INTERNATIONAL OFFICES:
For technical assistance and a list of
distributors in your area, please call or fax
one of the following numbers.
• INTERNATIONAL CUSTOMER
SERVICE:
Nautilus International S.A.
Rue Jean Prouvé 6
1762 Givisiez / Switzerland
Tel: + 41-26-460-77-77
Fax: + 41-26-460-77-70
Email: tec[email protected]
INTERNATIONAL OFFICES:
• SWITZERLAND OFFICE
Nautilus Switzerland S.A.
Tel: + 41-26-460-77-66
Fax: + 41-26-460-77-60
• GERMANY and AUSTRIA OFFICE
Nautilus GmbH
Tel: [phone]
Fax: [phone]
• ITALY OFFICE
Nautilus Italy s.r.l.
Tel: [phone]
Fax: [phone]
• UNITED KINGDOM OFFICE
Nautilus UK Ltd.
Tel: [phone]
Fax: [phone]
• CHINA OFFICE
Nautilus Representative Ofce
Tel: [phone]
Fax: [phone]
If you need assistance, please have both the serial number of your machine
and the date of purchase available when you contact the appropriate Nauti-
lus office listed below.
IMPORTANT CONTACT NUMBERS