Scotchman DO-150-24M User manual

You have downloaded a manual for our
Model DO-150/240-24M Ironworker.
This manual does not include all of the
optional tooling for this machine.
If you would like a tooling manual, please
download our #40 Tooling Manual.
4185
DO NOT EXCEED
3 X 3 X 1/4
WHEN MITERING
0502003195
WARNING
TO PREVENT SERIOUS
BODILY INJURY
DO NOT PLACE FINGERS
BEYOND THIS GUARD
003140
013180
13179
201110
M6x12
201110
M6x12
201110
M6x12
201110
M6x12
013180
13179
201110
M6x12
201110
M6x12
201110
M6x12
201110
M6x12
17341
080435 Assy.
080430
230210230210
13220 - 3ph 13225 - 1ph
230 Volts
19121
OFF
EATON 11856
ELECTRICAL HAZARD
Turn off power
and lock out
before servicing.
DANGER
3122 1213
25525 Raw
224205224205
33176
80155
080174
243101
Assy.
13190
080061
080061
WARNING
SAFETY GLASSES REQUIRED WHEN
OPERATING OR OBSERVING THIS MACHINE
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
TO PREVENT SERIOUS BODILY INJURY
Operate, install tooling, service or adjust machine without
operator's manual and safety film.
Service machine with electrical power connected.
Operate any station without the respective strippers or
Operate machine with protective guards removed.
Place any part of your body under blade, punch or moving
Operate punch station without checking the punch to die
alignment and tightness.
Punch half holes, punch or shear unknown materials, side load
DO NOT REMOVE THIS SIGN FROM THIS MACHINE
REV. 0310
FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844
003100
proper instructions and without reading and understanding the
hold-downs in place.
members.
(Check alignment and tightness daily.)
press brakes.
AT
SERIAL
SCOTCHMAN INDUSTRIES, INC.
PHILIP, SOUTH DAKOTA, U.S.A.
MADE IN U.S.A.
MODEL
FLA
HZ
PH
H.P. VOLT
BLADE LENGTH
PH. 605-859-2542
PSI
33149
33156
010117
80191
80211
80197
33018
80424 F
224205224205
224205224205
33157
13268
080174
243101
Assy.
080174
243101
Assy.
80156 Sales
033047
LUBRICATE
BEFORE
OPERATING
19103 0481
LUBRICATE
BEFORE
OPERATING
19103 0481
LUBRICATE
BEFORE
OPERATING
19103 0481
JOG
3200
STOP
START
START
RUN JOG
PUNCH TOOL
RUN PROBE
SHEAR NOTCH
START
MM. IN.
MM. IN.
90
80
70
60
50
40
30
20
10
10
90
80
70
60
50
40
30
20
3
2
1
3
2
1
0
004085
213012
213012
201240
201240
033707
080061
080061
037110
037105
201620
113017
113017
37107 - DO-135 & 150
37003 Assy
#037009 11,04
DUAL OPERATOR
150/240 - 24M
MACHINE CAPACITIES
SPEC. BASED ON MILD STEEL-65,000 PSI TENSILE
PUNCH
150 TONS
Ø47 THRU 25MM
Ø1-7/8 THRU 1.0"
FLAT SHEAR
1 X 14" - 3/4 X 24"
BLADE LENGTH 24" - 600MM
25X300 - 12X600MM
THROAT DEPTH
12" - 305MM
RECT. NOTCHER
76X127X12MM
3"X5"X1/2"
PUNCH STROKE
2.25" - 57MM
ANGLE SHEAR
150X150X12MM
6"X6"X1/2"

www.scotchman.com
MODEL
DO-150/240-24M
IRONWORKER
SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-800-843-8844
VERSION 5 - SEPTEMBER 2021

PAGE 2
4185
DO NOT EXCEED
3 X 3 X 1/4
WHEN MITERING
0502003195
WARNING
TO PREVENT SERIOUS
BODILY INJURY
DO NOT PLACE FINGERS
BEYOND THIS GUARD
003140
013180
13179
201110
M6x12
201110M6x12201110M6x12
201110
M6x12
013180
13179
201110
M6x12
201110M6x12201110M6x12
201110
M6x12
17341
080435 Assy.
080430
230210230210
13220 - 3ph 13225 - 1ph
230 Volts
19121
OFF
EATON 11856
ELECTRICAL HAZARD
Turn off power
and lock out
before servicing.
DANGER
3122 1213
25525 Raw
224205224205
33176
80155
080174
243101
Assy.
13190
080061
080061
WARNING
SAFETY GLASSES REQUIRED WHEN
OPERATING OR OBSERVING THIS MACHINE
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
TO PREVENT SERIOUS BODILY INJURY
Operate, install tooling, service or adjust machine without
operator's manual and safety film.
Service machine with electrical power connected.
Operate any station without the respective strippers or
Operate machine with protective guards removed.
Place any part of your body under blade, punch or moving
Operate punch station without checking the punch to die
alignment and tightness.
Punch half holes, punch or shear unknown materials, side load
DO NOT REMOVE THIS SIGN FROM THIS MACHINE
REV. 0310
FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844003100
proper instructions and without reading and understanding the
hold-downs in place.
members.
(Check alignment and tightness daily.)
press brakes.
AT
SERIAL
SCOTCHMAN INDUSTRIES, INC.
PHILIP, SOUTH DAKOTA, U.S.A.
MADE IN U.S.A.
MODEL
FLA
HZ
PH
H.P. VOLT
BLADE LENGTH
PH. 605-859-2542
PSI
33149
33156
010117
80191
80211
80197
33018
80424 F
224205224205
224205224205
33157
13268
080174
243101
Assy.
080174
243101
Assy.
80156 Sales
033047
LUBRICATE
BEFORE
OPERATING
19103 0481
LUBRICATE
BEFORE
OPERATING 19103 0481
LUBRICATE
BEFORE
OPERATING
19103 0481
JOG
3200
STOP
START
START
RUN JOG
PUNCH TOOL
RUN PROBE
SHEAR NOTCH
START
MM. IN.
MM. IN.
90
80
70
60
50
40
30
20
10
10
90
80
70
60
50
40
30
20
3
2
1
3
2
1
0
004085
213012
213012
201240
201240
033707
080061
080061
037110
037105
201620
113017
113017
37107 - DO-135 & 150
37003 Assy
#037009 11,04
DUAL OPERATOR
150/240 - 24M
MACHINE CAPACITIES
SPEC. BASED ON MILD STEEL-65,000 PSI TENSILE
PUNCH
150 TONS
Ø47 THRU 25MM
Ø1-7/8 THRU 1.0"
FLAT SHEAR
1 X 14" - 3/4 X 24"
BLADE LENGTH 24" - 600MM
25X300 - 12X600MM
THROAT DEPTH
12" - 305MM
RECT. NOTCHER
76X127X12MM
3"X5"X1/2"
PUNCH STROKE
2.25" - 57MM
ANGLE SHEAR
150X150X12MM
6"X6"X1/2"

PAGE 3
SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-605-859-2542
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE #
1.0 INTRODUCTION 6
2.1 Warranty 7
SAFETY PRECAUTIONS 62.0
3.0
4.0
4.2
4.3
4.4
MACHINE DECALS
INSTALLATION AND SET UP
Physical Dimensions
Machine Moving Procedures
Physical Inspection
Electrical Requirements
Control Panel Functions
Machine Start Up
Machine Stroke Inspection And Adjustment
Punch & Tool Station
Notch and Shear Station
MAINTENANCE
Lubrication
Scheduled Maintenance
MACHINE OPERATION
Punch Operation
Bar Shear Operation
Shear Arm Adjustment
Shear Blade Adjustment
Rectangle Notcher Operation
Rectangle Notcher Blade Adj. Or Replacement
OPTIONAL TOOLS
6 x 6 Angle Shear
6 x 6 Angle Shear Installation
6 x 6 Angle Shear Operation
Rod Shear
Rod Shear Installation
Rod Shear Operation
4.4A
4.5
4.6
4.6A
4.6B
5.0
5.1
5.2
6.0
6.1
6.2
6.2A
6.2B
6.3
6.3A
7.1
7.1A
7.0
7.1B
7.2
7.2A
7.2B
8
20
18
15
14
12
10
10
30
28
26
26
24
23
22
44
42
42
40
38
36
30
49
49
48
45
45
45
4.1
7.1C 476" A.S. Miter Attachment Assembly

PAGE 4
SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-605-859-2542
6 x 6 90° V - Notcher7.3 50
SECTION DESCRIPTION PAGE #
7.5
7.5A
7.5B
12 & 24 Inch Brakes
Brake Installation
Brake Operation
Open End Brake
Open End Brake Installation
Open End Brake Operation
Channel Shear
Channel Shear Installation
Channel Shear Operation
Pipe Notcher
Pipe Notcher Installation
Pipe Notcher Operation
Pipe Notcher Capacities
Picket Fence Tool
Picket Fence Tool Installation
Picket Fence Tool Operation
Square Tube Shear
Square Tube Shear Installation
Square Tube Shear Operation
Optional Die Holders & Punch Retaining Nuts
Offset Die Holder for Flange Punching
2-1/2 x 3 Inch Die Holders
6 x 6 Die Holder
#45 Punch Retaining Nut
Heavy Duty Split-Ring Retaining Nut
48 Inch Back Gauge
Urethane Stripper
Installing The Urethane Stripper, Punch & Die
7.6
7.6A
7.6B
7.7
7.7A
7.7B
7.7C
7.8
7.8A
7.8B
7.9
7.9A
7.9B
7.10
7.10A
7.10B
7.10C
7.10D
7.10E
7.11
7.12
7.12A
58
58
56
56
56
53
52
64
64
63
62
62
62
58
68
68
68
66
66
66
64
74
74
72
70
70
68
7.4B
7.4A
7.4
7.3C
7.3B
7.3A 6 x 6 90° V - Notcher Installation
6 x 6 90° V - Notcher Operation
Blade Replacement
52
52
50
50

PAGE 5
SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-605-859-2542
SECTION DESCRIPTION PAGE #
8.3
8.4
Limit Switch Inspection Procedure: Punch/Tool Station
Limit Switch Inspection Procedure: Shear/Notcher Station
Control Valve Inspection
Hydraulics
Hydraulic Cylinder Seal Replacement
PARTS LIST
Shear Arm Assembly
Drive Beam Ass'y & Cylinder
Punch Assembly
Punch Straps, Punch Ram And Guide
Die Holder, Die Spacer & Punch Table
Stripper Assembly
Upper Arm Assembly & Punch Cylinder
Upper Stroke Control Assembly
Shear & Notcher Stroke
Hold Down Assembly
Slug Buckets, Fan & E-Stop
Sheet Metal Parts & Hardware
Power Unit
Electrical Unit
Notcher Assembly
Optional Die Holders
ELECTRICAL SCHEMATICS
HYDRAULIC SCHEMATICS
9.0
9.1
9.1A
9.2
9.2A
9.2B
9.3
9.4
9.5
9.5A
9.6
9.7
9.8
9.9
9.10
9.11
9.12
10.0
11.0
88
86
86
84
83
83
81
100
98
96
94
92
90
90
114
112
110
108
106
104
102
120
116
8.2
8.1C
8.1B
8.1A
8.1
8.0 TROUBLE SHOOTING GUIDE
Electrical Trouble Shooting: Punch/Tool Station
Electrical Trouble Shooting: Shear/Notcher Station
81
79
78
78
Changing The Urethane Springs7.12B 76

PAGE 6
1.0 INTRODUCTION
2.0 SAFETY PRECAUTIONS
1. The operators of this machine must be qualified and well trained in the operation of the machine.
The operators must be aware of the capacities of the machine and the proper use of the hold down
device, strippers and guards provided with the machine. This manual is not intended to teach
untrained personnel how to operate machinery.
2. All of the guards, adjustable restrictors and awareness barriers must be installed on the machine
and kept in good working order. Promptly replace worn or damaged parts with authorized parts.
3. Never place any part of your body into or under any of the machine’s moving parts, strippers or
hold devices.
4. Wear the appropriate personal protective equipment. Safety glasses are required at all times,
whether operating, setting up or observing this machine in operation. Since heavy pieces of metal
with sharp edges can be processed on this machine, the operator should also wear steel-toed shoes
and leather gloves.
5. Strictly comply with all warning labels and decals on the machine. Never remove any of the labels
and replace worn or damaged labels promptly.
6. Always disconnect and lock out the power when performing maintenance work or setting up any
tooling on the machine. Follow the procedures outlined in the operator’s manual for setting up,
changing or aligning any tooling on this machine.
7. Never operate this machine with dull or damaged tooling. Replace worn punches, dies and blades
promptly.
PAGE 6
The Scotchman DO-150/240-24M is a versatile, multi-purpose, shearing, punching and forming machine
engineered for trouble-free operation. The design of the machine combines simplicity of operation with
smooth, full stroke control. The ability of the operators to control the machine’s direction of movement
at any point in the stroke (stop, jog or reverse) gives the Scotchman Ironworker a tremendous advantage
over mechanical Ironworkers. There is no chance of the Scotchman being "accidentally tripped".
The hydraulic system operates at a maximum pressure of 3,500 PSI (241 BAR) in the punch and tooling
station and 3,500 PSI (241 BAR) in the shear and notch position and is protected from overload by a
relief valve. The Scotchman DO-150/240-24M is designed as a dual operator Ironworker. On this model,
the punch and tooling stations operate independently of the shear and notcher stations.
This machine is designed for the user that wants the advantage of doubling production by having two
operators using the same machine at the same time. Scotchman also offers many optional tools that are
adaptable to this model. Some of the optional tools available are: a channel shear, pipe notcher, 12 & 24
inch brake attachments, a picket tool and a variety of special tools. If you have a special application,
please contact your dealer or the factory.

8. Practice good housekeeping. Keep the area around the machine clear and well lit. Do not obstruct
the operator’s position by placing anything around the machine that would impede the operator’s
access to the machine.
9. Never modify this machine in any way without the written permission of the manufacturer.
10. Never leave this machine running unattended.
11. Always operate the flat bar shear and tooling station from the operator’s side (the side the
electrical control is mounted on). Always operate the punch station facing the station, standing.
Never operate any of the work stations from a sitting or kneeling position.
12. Always be aware of what the operator of the other station is doing at all times.
13. Set up a program of routine inspections and maintenance for this machine. Make all repairs and
adjustments in accordance with the manufacturer’s instructions.
14. A safety DVD should have been sent with this machine or mailed to you prior to your
receiving the machine. If you did not receive it, please contact your local dealer or the factory
immediately and we will send one. If this machine was purchased used, contact the factory for a
safety DVD.
2.1 WARRANTY
Scotchman Industries, Inc. will, within three (3) years of the date of purchase, replace F.O.B. the factory
or refund the purchase price for any goods which are defective in materials or workmanship, provided
the buyer returns the warranty registration card within thirty (30) days of the purchase date and, at the
seller’s option, returns the defective goods freight and delivery prepaid to the seller, which shall be the
buyer’s sole and exclusive remedy for defective goods.
Hydraulic and electric components are subject to their respective manufacturer’s warranties.
This warranty does not apply to machines and/or components which have been altered, changed or
modified in any way or subjected to abuse and abnormal use, inadequate maintenance and lubrication
or subjected to use beyond the seller’s recommended capacities and specifications.
In no event shall the seller be liable for labor cost expended on such goods or consequential damages.
The seller shall not be liable to the purchaser or any other person for loss or damage directly or
indirectly arising from the use of the goods or from any other cause.
No officer, employee or agent of the seller is authorized to make any oral representations or warranty of
fitness or to waive any of the foregoing terms of sale and none shall be binding on the seller.
Any electrical changes made to the standard machine due to local electrical code variation must be paid
by purchaser. As we constantly strive to improve our products, we reserve the right to make changes
without notification.
PAGE 7

PAGE 8
1
Qty Part # Description
1 003100 Large Safety Glasses
2 1 003105 Fingers Beyond Bar Guard
3 1 003110 Punch and Die Warning
4 1 003122 Danger Voltage
5 2 003140 Finger Beyond Tool Shear
6 1
003175 Caution Contamination (not Shown)
7 1 003195 3 x 3 x 1/4 Max Sticker
8 1 010117 27" Scotchman Decal
9 1
019102 Decal "Reservoir Capacity" (not Shown)
10 6 019103 Decal "Lubricate"
11 9 019105 Decal "Grease Point"
12
1
019127 US Flag Decal
13
1
037009 DO 150 CAPACITY DECAL
003570 DO 150 DECAL PACKAGE
15
1
014325
16
1
004085
17
18
19
0043491 Notice Notcher Sticker
1Scale Stroke Control
1Jog Decal 003200
0031701 1/2 Max Notcher Cap/Sticker
Warning High Pressure Hose
0193001 Right Hand Rule 12"
20
14
Item
PAGE 8
3.0 MACHINE DECALS

PAGE 9
1
2
(Top of
Hold-Down)
4
10
6
5
7
12
13
17
10
10
Notcher End
Punch End
3
11
WARNING
014325 9/95
HIGH PRESSURE HOSES.
TO PREVENT SERIOUS BODILY
INJURY DO NOT OPERATE THIS
MACHINE IF GUARD IS NOT IN
PLACE.
NOTICE
OPERATION
SHOWN WITHOUT GUARDS IN PLACE
FOR CLARITY ONLY!
MATERIAL FOOT PEDAL
DEPRESS
HOLD
RELEASE
0788 4349
14
15
8
9
11
10
11
11
11
10
10
MAXIMUM
1/2" [12mm]
3170
16
5
11
FIGURE 1
PAGE 9
13621
033161
33131
33281
4185
WARNING
TO PREVENT SERIOUS
BODILY INJURY
DO NOT PLACE FINGERS
BEYOND THIS GUARD
003140
33157
33149
80155
80155
014133
073450 073450
073450073450
221327 221327
033138
221328
221328
230210230210
017341
080435 Assy.
080430
033047
037110
037105
37107 - DO-135 & 150 37107 - DO-135 & 150
201620
113017
113017
201620
113017
113017
13621
80424
80191
80211
80197
33176
33131
224205224205
33273
243101
014133
073450 073450
073450073450
014133
073450 073450
073450073450
WARNING
0389 3110
DO NOT CHANGE OR ADJUST PUNCH/DIE
WITHOUT REFERRING TO THE OPERATORS
MANUAL AND SAFETY FILM.
GREASE POINT
019105
4185
DO NOT EXCEED
3 X 3 X 1/4
WHEN MITERING
0502003195
WARNING
TO PREVENT SERIOUS
BODILY INJURY
DO NOT PLACE FINGERS
BEYOND THIS GUARD
003140
013180
13179
201110M6x12
201110M6x12201110M6x12
201110M6x12
013180
13179
201110M6x12
201110M6x12201110M6x12
201110M6x12
17341
080435 Assy.
080430
230210230210
13220 - 3ph 13225 - 1ph
230 Volts
19121
OFF
EATON 11856
ELECTRICAL HAZARD
Turn off power
and lock out
before servicing.
DANGER
3122 1213
25525 Raw
224205224205
33176
80155
080174
243101
Assy.
13190
080061
080061
WARNING
SAFETY GLASSES REQUIRED WHEN
OPERATING OR OBSERVING THIS MACHINE
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
TO PREVENT SERIOUS BODILY INJURY
Operate, install tooling, service or adjust machine without
operator's manual and safety film.
Service machine with electrical power connected.
Operate any station without the respective strippers or
Operate machine with protective guards removed.
Place any part of your body under blade, punch or moving
Operate punch station without checking the punch to die
alignment and tightness.
Punch half holes, punch or shear unknown materials, side load
DO NOT REMOVE THIS SIGN FROM THIS MACHINE
REV. 0310
FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844
003100
proper instructions and without reading and understanding the
hold-downs in place.
members.
(Check alignment and tightness daily.)
press brakes.
AT
SERIAL
SCOTCHMAN INDUSTRIES, INC.
PHILIP, SOUTH DAKOTA, U.S.A.
MADE IN U.S.A.
MODEL
FLAHZ
PH
H.P. VOLT
BLADE LENGTH
PH. 605-859-2542
PSI
33149
33156
010117
80191
80211
80197
33018
80424 F
224205224205
224205224205
33157
13268
080174
243101
Assy.
080174
243101
Assy.
80156 Sales
033047
LUBRICATE
BEFORE
OPERATING
19103 0481
LUBRICATE
BEFORE
OPERATING
19103 0481
LUBRICATE
BEFORE
OPERATING
19103 0481
JOG
3200
STOP
START
START
RUN JOG
PUNCH TOOL
RUN PROBE
SHEAR NOTCH
START
MM. IN.
MM. IN.
90
80
70
60
50
40
30
20
10
10
90
80
70
60
50
40
30
20
3
2
1
3
2
1
0
004085
213012
213012
201240
201240
033707
080061
080061
037110
037105
201620
113017
113017
37107 - DO-135 & 150
37003 Assy
#037009 11,04
DUAL OPERATOR
150/240 - 24M
MACHINE CAPACITIES
SPEC. BASED ON MILD STEEL-65,000 PSI TENSILE
PUNCH
150 TONS
Ø47 THRU 25MM
Ø1-7/8 THRU 1.0"
FLAT SHEAR
1 X 14" - 3/4 X 24"
BLADE LENGTH 24" - 600MM
25X300 - 12X600MM
THROAT DEPTH
12" - 305MM
RECT. NOTCHER
76X127X12MM
3"X5"X1/2"
PUNCH STROKE
2.25" - 57MM
ANGLE SHEAR
150X150X12MM
6"X6"X1/2"
33131 Assy
33176
33149
080174
080174
4185
33018
33010 Sales - 33030
80211
80197
13621
224205 224205
80424 F
224205
224205
224205
224205224205
080174
LUBRICATE
BEFORE
OPERATING
19103 0481
GREASE POINT
019105
GREASE POINT
019105
LUBRICATE
BEFORE
OPERATING 19103 0481
GREASE POINT
019105
GREASE POINT
019105
GREASE POINT
019105
GREASE POINT
019105
GREASE POINT
019105
LUBRICATE
BEFORE
OPERATING 19103 0481
GREASE POINT
019105
224205
Aeroquip ®
Aeroquip ®
Me Cover
Hose
243101
037110
037105
201620
113017
113017
37107 - DO-135 & 150
033047
33157
13268

4.0 INSTALLATION AND SET UP
CAUTION: THIS SECTION DISCUSSES INSTALLATION AND SET-UP PROCEDURES.
PLEASE READ THOROUGHLY BEFORE OPERATING THIS MACHINE.
►
PAGE 10
1Floor to Punch Ram 45 114.3
2Floor to top of Die Holder 40-1/2 102.9
3
4
5
6
7
8
9
10
Floor to Punch Bolster 34-1/2 87.6
Floor to Bar Shear 29-3/4 75.6
Floor to Tool Table 48 121.9
Height 77-1/4 196.2
Length 83 194.3
Punch Stroke 2.34 5.9
Width 38-1/2 97.8
11
Floor to Bottom Rail 3 7.6
INCHES CM DESCRIPTION
ITEM
Weight 6,404 LBS. 2905 KG
12
Notcher Table 30 76.2
4.1 PHYSICAL DIMENSIONS - SEE FIGURE 2

PAGE 11
5
6
7
9
3
2
1
4
8
FIGURE 2
4185
DO NOT EXCEED
3 X 3 X 1/4
WHEN MITERING
0502003195
WARNING
TO PREVENT SERIOUS
BODILY INJURY
DO NOT PLACE FINGERS
BEYOND THIS GUARD
003140
013180
13179
201110M6x12
201110
M6x12
201110
M6x12
201110M6x12
013180
13179
201110M6x12
201110
M6x12
201110
M6x12
201110M6x12
17341
080435 Assy.
080430
230210230210
13220 - 3ph 13225 - 1ph
230 Volts
19121
OFF
EATON 11856
ELECTRICAL HAZARD
Turn off power
and lock out
before servicing.
DANGER
3122 1213
25525 Raw
224205224205
33176
80155
080174
243101
Assy.
13190
080061
080061
WARNING
SAFETY GLASSES REQUIRED WHEN
OPERATING OR OBSERVING THIS MACHINE
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
TO PREVENT SERIOUS BODILY INJURY
Operate, install tooling, service or adjust machine without
operator's manual and safety film.
Service machine with electrical power connected.
Operate any station without the respective strippers or
Operate machine with protective guards removed.
Place any part of your body under blade, punch or moving
Operate punch station without checking the punch to die
alignment and tightness.
Punch half holes, punch or shear unknown materials, side load
DO NOT REMOVE THIS SIGN FROM THIS MACHINE
REV. 0310 FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844003100
proper instructions and without reading and understanding the
hold-downs in place.
members.
(Check alignment and tightness daily.)
press brakes.
AT
SERIAL
SCOTCHMAN INDUSTRIES, INC.
PHILIP, SOUTH DAKOTA, U.S.A.
MADE IN U.S.A.
MODEL
FLAHZ
PH
H.P. VOLT
BLADE LENGTH
PH. 605-859-2542
PSI
33149
33156
010117
33018
80424 F
224205224205
224205224205
33157
13268
080174
243101
Assy.
080174
243101
Assy.
80156 Sales
033047
LUBRICATE
BEFORE
OPERATING
19103 0481
LUBRICATE
BEFORE
OPERATING
19103 0481
LUBRICATE
BEFORE
OPERATING 19103 0481
JOG
3200
STOP
START
START
RUN JOG
PUNCH TOOL
RUN PROBE
SHEAR NOTCH
START
MM. IN.
MM. IN.
90
80
70
60
50
40
30
20
10
10
90
80
70
60
50
40
30
20
3
2
1
3
2
1
0
004085
213012
213012
201240
201240
033707
080061
080061
037110
037105
201620
113017
113017
37107 - DO-135 & 150
37003 Assy
#037009 11,04
DUAL OPERATOR
150/240 - 24M
MACHINE CAPACITIES
SPEC. BASED ON MILD STEEL-65,000 PSI TENSILE
PUNCH
150 TONS
Ø47 THRU 25MM
Ø1-7/8 THRU 1.0"
FLAT SHEAR
1 X 14" - 3/4 X 24"
BLADE LENGTH 24" - 600MM
25X300 - 12X600MM
THROAT DEPTH
12" - 305MM
RECT. NOTCHER
76X127X12MM
3"X5"X1/2"
PUNCH STROKE
2.25" - 57MM
ANGLE SHEAR
150X150X12MM
6"X6"X1/2"
80211
80197
13621
80424
80191
80211
80197
33176
33131
224205224205
33273
243101
014133
073450 073450
073450073450
014133
073450 073450
073450073450
WARNING
0389 3110
DO NOT CHANGE OR ADJUST PUNCH/DIE
WITHOUT REFERRING TO THE OPERATORS
MANUAL AND SAFETY FILM.
GREASE POINT
019105
230210 230210
080435 Assy.
080430
037110
037105
37107 - DO-135 & 150 37107 - DO-135 & 150
201620
113017
113017
201620
113017
113017
017341
10

PAGE 12
FIGURE 3
PLACE LIFTING
FORKS HERE
4.2 MACHINE MOVING PROCEDURES
4185
DO NOT EXCEED
3 X 3 X 1/4
WHEN MITERING
0502003195
WARNING
TO PREVENT SERIOUS
BODILY INJURY
DO NOT PLACE FINGERS
BEYOND THIS GUARD
003140
013180
13179
201110
M6x12
201110M6x12201110M6x12
201110
M6x12
013180
13179
201110
M6x12
201110M6x12201110M6x12
201110
M6x12
17341
080435 Assy.
080430
230210230210
13220 - 3ph 13225 - 1ph
230 Volts
19121
OFF
EATON 11856
ELECTRICAL HAZARD
Turn off power
and lock out
before servicing.
DANGER
3122 1213
25525 Raw
224205224205
33176
80155
080174
243101
Assy.
13190
080061
080061
WARNING
SAFETY GLASSES REQUIRED WHEN
OPERATING OR OBSERVING THIS MACHINE
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
TO PREVENT SERIOUS BODILY INJURY
Operate, install tooling, service or adjust machine without
operator's manual and safety film.
Service machine with electrical power connected.
Operate any station without the respective strippers or
Operate machine with protective guards removed.
Place any part of your body under blade, punch or moving
Operate punch station without checking the punch to die
alignment and tightness.
Punch half holes, punch or shear unknown materials, side load
DO NOT REMOVE THIS SIGN FROM THIS MACHINE
REV. 0310
FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844
003100
proper instructions and without reading and understanding the
hold-downs in place.
members.
(Check alignment and tightness daily.)
press brakes.
AT
SERIAL
SCOTCHMAN INDUSTRIES, INC.
PHILIP, SOUTH DAKOTA, U.S.A.
MADE IN U.S.A.
MODEL
FLA
HZ
PH
H.P. VOLT
BLADE LENGTH
PH. 605-859-2542
PSI
33149
33156
010117
80191
80211
80197
33018
80424 F
224205224205
224205224205
33157
13268
080174
243101
Assy.
080174
243101
Assy.
80156 Sales
033047
LUBRICATE
BEFORE
OPERATING 19103 0481
LUBRICATE
BEFORE
OPERATING
19103 0481
LUBRICATE
BEFORE
OPERATING 19103 0481
JOG
3200
STOP
START
START
RUN JOG
PUNCH TOOL
RUN PROBE
SHEAR NOTCH
START
MM. IN.
MM. IN.
90
80
70
60
50
40
30
20
10
10
90
80
70
60
50
40
30
20
3
2
1
3
2
1
0
004085
213012
213012
201240
201240
033707
080061
080061
037110
037105
201620
113017
113017
37107 - DO-135 & 150
37003 Assy
#037009 11,04
DUAL OPERATOR
150/240 - 24M
MACHINE CAPACITIES
SPEC. BASED ON MILD STEEL-65,000 PSI TENSILE
PUNCH
150 TONS
Ø47 THRU 25MM
Ø1-7/8 THRU 1.0"
FLAT SHEAR
1 X 14" - 3/4 X 24"
BLADE LENGTH 24" - 600MM
25X300 - 12X600MM
THROAT DEPTH
12" - 305MM
RECT. NOTCHER
76X127X12MM
3"X5"X1/2"
PUNCH STROKE
2.25" - 57MM
ANGLE SHEAR
150X150X12MM
6"X6"X1/2"

The weight of this machine is 6,404 pounds (2905 KG).
Check the capacity of lifting equipment before attempting to move the machine.
WHEN MOVING THIS MACHINE WITH A FORKLIFT, PLEASE NOTE: THIS MACHINE IS
TOP HEAVY AND SHOULD BE MOVED WITH CARE, ON FLAT SURFACES ONLY.
MAKE SURE THAT THE TEETH OF YOUR FORKLIFT ENTER THE LIFTING CHANNELS
PROVIDED.
󾾠 FAILURE TO USE THE LIFTING CHANNELS MAY RESULT IN SERIOUS BODILY
INJURY AND DAMAGE TO THE MACHINE.
MACHINE IS TOP HEAVY!!
Use Extreme Caution when moving
PAGE 13
Forks MUST Enter
These Lifting Channels
4185
DO NOT EXCEED
3 X 3 X 1/4
WHEN MITERING
0502003195
WARNING
TO PREVENT SERIOUS
BODILY INJURY
DO NOT PLACE FINGERS
BEYOND THIS GUARD
003140
013180
13179
201110M6x12
201110
M6x12
201110
M6x12
201110M6x12
013180
13179
201110M6x12
201110
M6x12
201110
M6x12
201110M6x12
17341
080435 Assy.
080430
230210230210
13220 - 3ph 13225 - 1ph
230 Volts
19121
OFF
EATON 11856
ELECTRICAL HAZARD
Turn off power
and lock out
before servicing.
DANGER
3122 1213
25525 Raw
224205224205
33176
80155
080174
243101
Assy.
13190
080061
080061
WARNING
SAFETY GLASSES REQUIRED WHEN
OPERATING OR OBSERVING THIS MACHINE
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
NEVER-
TO PREVENT SERIOUS BODILY INJURY
Operate, install tooling, service or adjust machine without
operator's manual and safety film.
Service machine with electrical power connected.
Operate any station without the respective strippers or
Operate machine with protective guards removed.
Place any part of your body under blade, punch or moving
Operate punch station without checking the punch to die
alignment and tightness.
Punch half holes, punch or shear unknown materials, side load
DO NOT REMOVE THIS SIGN FROM THIS MACHINE
REV. 0310
FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844
003100
proper instructions and without reading and understanding the
hold-downs in place.
members.
(Check alignment and tightness daily.)
press brakes.
AT
SERIAL
SCOTCHMAN INDUSTRIES, INC.
PHILIP, SOUTH DAKOTA, U.S.A.
MADE IN U.S.A.
MODEL
FLA
HZ
PH
H.P. VOLT
BLADE LENGTH
PH. 605-859-2542
PSI
33149
33156
010117
80191
80211
80197
33018
80424 F
224205224205
224205224205
33157
13268
080174
243101
Assy.
080174
243101
Assy.
80156 Sales
033047
LUBRICATE
BEFORE
OPERATING 19103 0481
LUBRICATE
BEFORE
OPERATING 19103 0481
LUBRICATE
BEFORE
OPERATING 19103 0481
JOG
3200
STOP
START
START
RUN JOG
PUNCH TOOL
RUN PROBE
SHEAR NOTCH
START
MM. IN.
MM. IN.
90
80
70
60
50
40
30
20
10
10
90
80
70
60
50
40
30
20
3
2
1
3
2
1
0
004085
213012
213012
201240
201240
033707
080061
080061
037110
037105
201620
113017
113017
37107 - DO-135 & 150
37003 Assy
#037009 11,04
DUAL OPERATOR
150/240 - 24M
MACHINE CAPACITIES
SPEC. BASED ON MILD STEEL-65,000 PSI TENSILE
PUNCH
150 TONS
Ø47 THRU 25MM
Ø1-7/8 THRU 1.0"
FLAT SHEAR
1 X 14" - 3/4 X 24"
BLADE LENGTH 24" - 600MM
25X300 - 12X600MM
THROAT DEPTH
12" - 305MM
RECT. NOTCHER
76X127X12MM
3"X5"X1/2"
PUNCH STROKE
2.25" - 57MM
ANGLE SHEAR
150X150X12MM
6"X6"X1/2"
►
►
►

4.3 PHYSICAL INSPECTION
Any damage to the machine during shipment should be reported to the delivery carrier immediately.
A damage report must be made so that a claim can be placed. The carrier is responsible for shipping
damage, but it is the customer’s responsibility to report damages, external or internal.
After the machine has been located, remove the side shrouds and inspect the interior of the machine for
possible shipping damages.
CHECK SPECIFICALLY THE FOLLOWING ITEMS:
1. The stroke control handles.
2. The jog switch.
3. The selector switch.
4. The emergency stop buttons.
5. Hydraulic hoses and fittings.
6. A general inspection of machine shrouds, guards and awareness barriers.
7. Check the re-pack box for all accessory items ordered with the machine.
The reservoirs are full of oil. The recommended oil is a lightweight, non-foaming, anti-wear, hydraulic oil
such as a Mobil DTE-25 or equivalent.
The reservoir capacity is 14 U.S. gallons (53 liters).
The fluid level should be approximately 2 inches (50mm) below the top of the reservoir.
CAUTION: DO NOT OVER FILL!!
►
PAGE 14

4.4 ELECTRICAL REQUIREMENTS
► CAUTION: TO PREVENT DAMAGE TO THE MOTOR AND DANGER TO THE OPERATOR,
ALL ELECTRICAL CONNECTIONS MUST BE MADE BY A LICENSED ELECTRICIAN.
All machines are wired for three phase electrical power unless otherwise specified by customer.
To insure satisfactory machine performance, the supply voltage should be (+ or -) 10% of the motor
voltage rating.
Check the motor data tag for full load current requirements.
The electrical diagram for the machine is inside the cover of the control box.
THE DIAGRAM IS ALSO IN SECTION 11 AT THE END OF THIS MANUAL.
For electrical supply lines ten feet (3 m) or shorter, we recommend at least 12 and preferably, 10 gauge
wire. For longer supply lines, use at least 10 gauge and preferably, 8 gauge. We do not recommend supply
lines longer than twenty five feet (7.5 m).
POWER REQUIREMENTS:
Motor frame: 3 PH = 215-TC 1 PH = 215TC
MOTOR VOLTAGE FULL LOAD CURRENT
208 31
230 29.6
460 14.8
575 12
230 (Single phase) 40
Motor power rating: 10hp Speed 1,740 RPM
KVA power rating: 7.9 KVA at 230 Volts Frequency 60 HZ.
Starting Current: 210% Full Load
PAGE 15

L1 L2 L3
T1 T2 T3
DISCONNECT
2 T1 4 T2 6 T3
1 L1 3 L2 5 L3
A1
A2
14 NO
13 NO
1M
3 PHASE
INCOMING POWER
1 L1 3 L2 5 L3
T36T24T12
AH
RESET
TEST
NC
22
14
NO
NONC
9796 9895
_OL_
ZB32-32
2
6
A
4
8
OVERLOAD
TO MOTOR
L1 L2 L3
T1 T2 T3
DISCONNECT
2 T1 4 T2 6 T3
1 L1 3 L2 5 L3
A1
A2
14 NO
13 NO
1M
SINGLE PHASE
INCOMING POWER
1 L1 3 L2 5 L3
T36T24T12
AH
RESET
TEST
NC
22
14
NO
NONC
9796 9895
_OL_
ZB32-32
2
6
A
4
8
OVERLOAD
TO MOTOR TO MOTOR
FIGURE 4A
PAGE 16

#4 #5 #6
#1 #7
LINE LINE
#2 #8 #3 #9
LINE
LOW VOLTAGE C0NNECTION
( 220-240 VOLT 3PH )
#6 #9#5 #8#4 #7
LINELINELINE
#1 #2 #3
HIGH VOLTAGE C0NNECTION
( 440-480 VOLT 3PH )
250 KVA
PRIMARY SIDE
WHITE GREEN
SECONDARY SIDE
RED
RED
240
380
400
415
440
460
480 575
600
H1-H2 H1-H3
XF-X2
120
130
110
115
120
85
91
100 110
FUSE FUSE
208
220
230
500
550
H1-H4 H1-H5
XF-X4
XF-X3
125
95
99
EATON
CO250E6U
X4 X3 X2 X1 XF --
-- H5 H4 H3 H2 H1
1T
3FU
250 VA
FUSE
FUSETRON
FNM-2
N/A H3 H2 H1
208
0
277
X2 N/A XF X1
120
FUSE FUSE
Black Black
WHITE
GREEN
RED
MOTOR CONNECTIONS
350VA 208-277v
PRIMARY SIDE
FIGURE 4B
PAGE 17
#1 thru #9 are Wires
From the Motor

4.4A CONTROL PANEL FUNCTIONS
Since this machine can be operated by two people at the same time, it is important that the operators be
very familiar with all of the control panel functions and how they affect the operation of the machine.
REFER TO FIGURE 5 BELOW.
1. This is the jog control. It only operates when the RUN/JOG selector switch (2) is in the JOG
position.
FIGURE 5
PAGE 18
46
8
3
5
2
1
230 Volts
19121
OFF
EATON 11856
ELECTRICAL HAZARD
Turn off power
and lock out
before servicing.
DANGER
3122 1213
7
SHEAR NOTCH
START
RUN JOG RUN PROBE
STOP
START
TOOL
PUNCH
START
JOG
3200
7711 Sales Painted Cover - 33707 Complete Assy.
MM. IN.
MM. IN.
90
80
70
60
50
40
30
20
10
10
90
80
70
60
50
40
30
20
3
2
1
3
2
1
0
004085
080061
080061

2. This is the RUN/JOG selector switch for the PUNCH/TOOL station of the machine. When this
switch is in the RUN position, the station will operate with the foot pedal only. When the switch is
in the JOG position, the station will only operate with the jog control. The jog control is very
useful for setting the machine’s stroke for various tooling and for finding center punch marks
when punching.
CAUTION: WHEN THE JOG FEATURE IS USED, THE MACHINE WILL REMAIN AT
WHATEVER POINT THE JOG CONTROL IS RELEASED. WHEN THE RUN/JOG SWITCH
IS MOVED TO THE RUN POSITION, THIS STATION WILL TRAVEL TO WHATEVER
POSITION THE SELECTOR SWITCH (4) IS IN.
3. There is an emergency stop switch on each end of the machine. On the punch end, it is located in
the control panel; on the notcher end, it is located in the base of the machine. When these switches
are depressed, they must be manually reset by pulling them out.
4. This is the selector switch for the PUNCH/TOOL stations. This switch (4) & the SHEAR/NOTCH
switch (6) must both be in the START position and Disconnect Switch (7) in the ON position to
power the machine. Any time that the power has been turned off, both selector switches (4 & 6)
must be placed in the START position to power it again. Placing this switch in the PUNCH position
will cause the punch to retract and the tooling arm to travel down. Placing it in the TOOL position
will cause the arm to extend and the punch to close.
CAUTION: WHENEVER YOU ARE USING THE PUNCH STATION, REMOVE ALL TOOLS
FROM THE TOOL TABLE AREA. WHEN USING THE TOOL TABLE AREA, REMOVE THE
PUNCH AND DIE FROM THE PUNCH STATION.
5. This is the Start Switch for the machine. The Disconnect Switch (7) must be in the ON position and
both selector switches (4 & 6) must be in the START position before you can power the machine.
6. This is the selector switch for the SHEAR/NOTCH stations. This switch (6) & the PUNCH/TOOL
switch (4) must both be in the START position and the Disconnect Switch (7) must be in the ON
position to power the machine. Any time that the power to this station has been turned off, both
selector switches (4 & 6) must be placed in the START position to power it again. Placing this
switch in the SHEAR position will cause the notcher blades to close and the flat bar shear blades
to open. Placing the switch in the NOTCH position will cause the notcher blades to open and the
flat bar shear blades to close.
CAUTION: WHEN THE MACHINE IS USED IN THE FLAT BAR SHEAR POSITION, MAKE
SURE THAT THE NOTCHER GUARD IS CLOSED. WHEN THE MACHINE IS USED IN THE
NOTCH POSITION, MAKE SURE THAT THE HOLD DOWN DEVICE ON THE FLAT BAR
SHEAR STATION IS IN THE DOWN POSITION.
7. This is the main Disconnect Switch for the machine. When this switch is in the OFF position,
none of the other operating controls for either station will function. It can be locked out in
the OFF position for safety if the machine needs maintenance or repairs.
8. This is an optional switch for machines equipped with an electronic back gauge.
►
►
►
PAGE 19