Scotsman FM1202 User manual

INTRODUCTION
To the owner or user: The service manual you are
reading is intended to provide you, and the
maintenance or service technician, with the
information needed to install, start up, clean,
maintain, and service this ice system.
This machine is a modular ice system that fits a
variety of Scotsman ice storage bins.
It features: front service for the freezer, gearmotor,
control box, water reservoir, and bin control; an
electronic circuit for monitoring ice and water level;
a thermostatic expansion valve; and R-22 as the
refrigerant.
This manual covers both the "A" and the "B"
models, as designated by the last letter in the
model number.
This manual was printed on recycled paper.
TABLE OF CONTENTS
Installation
For the Installer
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Two units on one bin . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
For the Plumber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
For the Electrician . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Final Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Component Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Removal and Replacement
Reservoir and Bin Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Bearing and Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Water Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Electronic Tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Parts lists and wiring diagrams are in the center of this manual, printed on yellow paper.
FM1202
August 1993
Page 1

FOR THE INSTALLER
This machine is designed to fit the following
Scotsman storage bins:
B90 and extensions (with bin top KBT18)
BH800 using bin top KBT15 (one unit).
BH800 (two units, no bin top required).
BH900 with KBT24 (one unit)
BH900 with KBT25 (two units side by side)
When installing a new system, check to be sure
that everything is on site before beginning:
Correct Bin
Correct Ice Machine
Correct Bin Top (if required)
All kits, legs, and information required for
the specific job.
Installation Limitations:
This ice system is designed to be installed indoors,
in a controlled environment:
Min Max
Air Temperature500F 1000F
Water Temperature 400F 1000F
Water Pressure 20 PSI 80 PSI
Voltage -5% +10%
(Compared to the nameplate)
Operating the machine outside of the limitations is
misuse and can void the warranty.
Model Number
FM1202AE-3A
FM1202WE-3A
FM1202AE-32A
FM1202WE-32A
Dimensions
(w/o bin)
W x D x H
21" x 24" x 27"
same
same
same
Basic
Electrical
208-230/60/3
same
208-230/60/1
same
Ice Type
FLAKE
same
same
same
Condenser
Type
Air
Water
Air
Water
The normal finish for the ice machine is
enamel-sandalwood. A stainless steel panel kit,
SPKFM21 may be field installed to convert the unit
to a stainless steel finish.
ELECTRICAL
INLET
WATER
INLET
7.3"
5.25"
3"
3.4"
7.46"
Condenser Inlet 3/8" FPT
Condenser Drain 1/2" FPT
DRAIN
3/4" FPT 4.9"
2.9"
9.43"
BACK VIEW: WATER COOLED
SPECIFICATIONS: ICE MAKER
ELECTRICAL
INLET
3"
2.1"
5.7"
WATER INLET
3/8" FLARE
DRAIN
3/4" FPT
BACK VIEW: AIR COOLED
5.25"
9.5"
Note: Allow 6"
behind and 6"
above either unit
for air circulation,
utility connections,
and service.
Refrigerant Charge*
Air Cooled 32 oz. R-22
Water
Cooled 28 oz. R-22
* Always go by the
nameplate charge.
FM1202
August 1993
Page 2

FOR THE INSTALLER
Scotsman Ice Systems are designed and
manufactured with the highest regard for safety
and performance. They meet or exceed the
standards of UL, NSF and CSA.
Scotsman assumes no liability or responsibility of
any kind for products manufactured by Scotsman
that have been altered in any way, including the
use of any part and/or other components not
specifically approved by Scotsman.
Scotsman reserves the right to make design
changes and/or improvements at any time.
Specifications and design are subject to change
without notice.
Location:
After uncrating and inspection, the unit is ready for
installation. It is important that the machine be
installed in a location where it has enough space
around it to be accessible for service, and
minimum of 6" be allowed at the back for air
circulation on air cooled models. Try to avoid hot,
dirty and crowded locations. Be sure that the
location for the machine is within the
environmental limitations.
Storage Bin:
Tip the storage bin on its back, using parts of the
carton to protect the exterior finish. Install the legs
into the threaded holes in the bottom of the bin.
Turn the leg levelers all the way in preparation for
leveling later. Return the bin to the upright
position, remove paper covering the bin gasket.
Note: Do not push bin into position, but lift it there.
Pushing a bin, especially one with ice in it, can
cause damage to the legs and the leg mounts.
Install the appropriate bin top on the bin, according
to the instructions for the bin top.
Ice Maker:
The machine is heavy, so the use of a mechanical
lift is recommended for lifting the machine high
enough to install on top of the bin. After the unit is
placed on the bin, line it up so it is even with the
back side. Secure the machine to the bin with the
hardware provided with the machine.
Remove the front panel and remove any shipping
blocks.
Typical Storage Bin with Extension and Bin Top
FM1202
August 1993
Page 3

FOR THE INSTALLER: Location
TWO UNITS ON ONE BIN
ALLOW ROOM
FOR AIR
CIRCULATION
AND SERVICE
ACCESS
DO NOT STACK ANYTHING IN
FRONT OF THE MACHINE(S)
FM1202
August 1993
Page 4

FOR THE PLUMBER
CONFORM TO ALL APPLICABLE CODES
Water Inlet
Air Cooled Models: The recommended water
supply is clean, cold water. Use 3/8" O.D. copper
tubing, connect to the 3/8" male flare at the back of
the cabinet. Install a hand valve near the machine
to control the water supply.
Water Treatment: In most areas, a water filter of
some type will be useful. In areas where the water
is highly concentrated with minerals the water
should be tested by a water treatment specialist,
and the recommendations of the specialist
regarding filtration and/or treatment should be
followed.
Water Cooled Models: A separate 3/8" O.D.
copper line is recommended, with a separate hand
valve to control it. It is connected to a 3/8" FPT
condenser inlet at the back of the cabinet. The
water pressure to all lines must always be above
20 psig, and below 80 psig.
Drains
Air Cooled Models: There is one 3/4" FPT drain
at the back of the cabinet, the drain line is of the
gravity type, and 1/4 inch per foot fall is an
acceptable pitch for the drain tubing. There should
be a vent at the highest point of the drain line, and
the ideal drain receptacle would be a trapped and
vented floor drain. Use only 3/4" rigid tubing.
Water Cooled Models: In addition to the above
mentioned drain, a separate condenser drain must
be installed. Connect it to the 1/2" condenser
drain connection at the back of the cabinet.
Storage Bin: A separate gravity type drain needs
to be run, similar to the air cooled drain. Insulation
of this drain line is recommended.
WATER
COOLED
HAND
VALVE
CONDENSER
INLET
WATER
FILTER CONDENSER
DRAIN VENTED
DRAIN
AIR COOLED
MODELS
HAND
VALVE
FIELD
SUPPLIED
FILTER
WATER
INLET
VENTED
DRAIN
FM1202
August 1993
Page 5

FOR THE ELECTRICIAN
CONFORM TO ALL APPLICABLE CODES
The electrical power to the unit is supplied through
the junction box at the rear of the machine.
Check the nameplate (located on the back panel)
for the voltage requirements, and for the minimum
circuit ampacity. The machine requires a solid
chassis to earth ground wire.
The ice maker should be connected to its own
electrical circuit so it would be individually fused.
Voltage variation must remain within design
limitations, even under starting conditions.
All external wiring must conform to national,
state, and local electrical codes. The use of a
licensed electrician is required to perform the
electrical installation.
WATER COOLED
AIR COOLED
POWER
SUPPLY
FM1202
August 1993
Page 6

FOR THE INSTALLER Final Check List
1. Is the ice system installed indoors in a location
where the air and water temperatures are
controlled, and where they do not exceed the
design limitations?
2. Is there an electrical service disconnect within
sight of the installed machine? Has the voltage
been checked, and compared to nameplate
requirements?
3. Have all the plumbing connections been made
and checked for leaks?
4. Has the machine and bin been leveled?
5. Is there a minimum of 6" clearance at the back
of the machine for proper service access and air
circulation?
6. Is the water pressure a minimum of 20 psig?
7. Has the machine been secured to the bin?
8. Is there clearance over the top of the machine
for service access?
9. Is there a water shut off valve installed near the
machine?
10. Have all of the shipping blocks been removed?
FM1202
August 1993
Page 7

START UP Pre-Start Inspection
1. Remove the front and side service panels.
2. Check that the styrofoam shipping blocks have
been removed.
3. Inspect the interior of the machine for loose
screws or wires. Check that no refrigerant lines
are rubbing each other. Check that the fan blade
turns freely (air cooled).
4. Check that the unit is installed correctly
according to the final check list (page 7).
Start Up
1. Go through the prestart inspection.
2. Open the hand valve, observe that water enters
the water reservoir, fills the tube from the reservoir
to the evaporator, and then shuts off. Check for
leaks.
3. Switch the master switch on.
The electrical start up sequence is now on
automatic.
A. There should be a short (15 second) delay
before the gearmotor starts.
B. After the gearmotor starts, the compressor will
start.
4. On air cooled models, the condenser will begin
to discharge warm air, on water cooled models,
the water regulating valve will open, and warm
water will be discharged into the drain.
5. The unit should soon be making ice, if desired,
the low side pressure may be checked: it should
be 25 psig + or - 2 psig.
The suction line temperature at the compressor is
normally very cold, nearly to the point of frost up to
the compressor body, but not on it.
The air cooled discharge pressure will depend
upon air and water temperatures, but should be
between 200 psig and 280 psig.
The water cooled discharge pressure should be
constant at about 220 psig.
The above numbers are for new, clean machines,
you can expect to see some values higher, and
some lower between different units.
6. THERE ARE NO ADJUSTMENTS TO MAKE,
so replace the panels.
7. Clean and/or sanitize the storage bin interior,
wipe off the exterior with a clean, damp cloth.
8. Give the owner/user the service manual, instruct
him/her in the operation of the unit, and make sure
they know who to call for service.
9. Fill out the manufacturers registration card, and
mail it to the Scotsman Factory.
10. Fill out the field quality audit form, and mail it to
the Scotsman factory.
FM1202
August 1993
Page 8

COMPONENT DESCRIPTION
Control Box: Contains the electrical controls that
operate the machine.
High Pressure Cut Out Switch: A manual reset
switch sensing the high side refrigeration pressure.
It is set to shut the machine off if the discharge
pressure should ever exceed 400 psig.
Evaporator: A vertical stainless steel tube,
refrigerated, and water filled. In it there is a
stainless steel auger.
Compressor: The refrigerant vapor pump.
Reservoir: Float operated, it maintains the water
level in the evaporator at a constant level, it also
contains the water level sensor.
Water Level Sensor: Senses if there is water in
the reservoir to make ice out of. Will shut the
machine off it there is none.
Ice Discharge Chute: Directs the ice produced
by the evaporator into the storage bin.
Ice Level Sensor: An electronic "eye", it senses
the presence of ice in the bottom of the ice
discharge chute. Operates to turn the ice machine
on and off automatically as the level of ice in the
bin changes.
Gear Motor: An oil filled, speed reduction
gearbox, driving the auger.
Drain Tube: When uncapped and lowered, drains
the evaporator.
Condenser: Air or water cooled, where the heat
removed in ice making is discharged.
Expansion valve: The refrigerant metering
device.
AIR COOLED
CONTROL BOX
CONDENSER
EXPANSION
VALVE
RESERVOIR
ICE CHUTE
COMPRESSOR ICE LEVEL
SENSORS
DRAIN
TUBE
WATER COOLED
CONTROL BOX
CONDENSER
EXPANSION
VALVE
RESERVOIR
ICE CHUTE
ICE LEVEL
SENSORS
HIGH
PRESSURE
CUT OUT
FM1202
August 1993
Page 9

COMPONENT DESCRIPTION: Control Box
Contactor: A definite purpose contactor
connecting the compressor and the fan motor to
the power supply.
Circuit Board, "B" Model: The circuit board
receives input signals from several electronic
sensors and translates them to control the
electrical power supply to various loads.
The sensors include:
••Electric eye to check the ice level in the bin.
••A thermistor to check the water level in the
reservoir.
••Amp draw of the gear motor.
The loads include:
••Compressor contactor
••Fan motor
••Auger drive motor.
Transformer: "A" Models Only. Supplies low
voltage to the circuit board.
Low Pressure Cut Out Switch: A manual reset
control that shuts off the ice machine when the low
side pressure drops below a preset point, 0-4 psig.
Potential Relay: The compressor start relay.
On/Off Switch: Manual control for the machine.
ON/OFF SWITCH
LOW
PRESSURE
CUT OUT
SWITCH
POTENTIAL
RELAY
TRANSFORMER
CONTACTOR
CIRCUIT
BOARD
FM1202
August 1993
Page 10

COMPONENT DESCRIPTION
Evaporator: A refrigerated vertical tube filled with
water and containing a water seal and auger.
Auger: A solid stainless steel double spiral auger,
it pushes the ice crystals up to the top of the
evaporator.
Water Seal: A two part "face" seal, the top half
rotating with the auger, the bottom half stationary,
the sealing action being where the two seal "faces"
meet.
Ice Sweep: A plastic cap with "fingers". It revolves
with the auger to "sweep" the ice into the ice chute.
Breaker (Divider): Where the ice is compressed
and much of the extra water is squeezed out of it
before it is discharged into the bin.
Motor: A split phase motor that drives the gear
reducer.
Thrust Bearing: As the ice is pushed up the
evaporator, the auger is thrust down, and pressure
from the auger thrust is taken up by this bearing.
WATER
SEAL
ICE SWEEP
BEARING
BREAKER/DIVIDER
AUGER
EVAPORATOR
MOTOR
FM1202
August 1993
Page 11

ELECTRICAL SEQUENCE: "A" Models
Refer the wiring diagram as needed.
If the machine is switched off at the master switch,
but is otherwise ready to go, switching the master
switch to on does the following:
••The bin empty light on the circuit board goes on
••There is a 15 second delay
••If there is enough water in the reservoir, the
circuit board will allow the machine to start up.
Start up consists of:
••The compressor relay and auger motor relay
become energized, connecting power to the
windings of the auger motor.
••The auger motor starts, and the centrifugal
switch closes, connecting power to the
compressor contactor coil.
••The contactor is energized, connecting power
to the compressor, and the compressor starts.
••As ice goes past the ice level sensors, the bin
empty light will stay on, and the machine will
continue to run, unless the ice stays between
the sensors for more than 15 seconds (bin full).
At that point, the bin empty light goes out, and
the machine shuts down.
Shut Down consists of:
••The compressor relay opens.
••The compressor contactor opens
••The compressor stops
••The auger motor is run by the circuit board for 2
more minutes, clearing out ice in the
evaporator, and then
••The auger motor relay opens, and the auger
motor stops.
If the ice level sensor is clear (bin empty) for more
than 15 seconds, the machine will start up again.
Another purpose of the circuit board is to turn the
machine off if there is not enough water in the
machine.
••When the water level in the reservoir falls
below the water level sensor, the machine will
"shut down"
••When the water refills the reservoir, the
machine will start up again.
Separate from the circuit board:
••If the high pressure control (cut out switch)
opens, the machine will stop immediately
(through the relays on the circuit board). it is a
manual reset.
••If the low pressure control (cut out switch)
opens, the machine will stop immediately
(through the relays on the circuit board). It is a
manual reset.
••If the spout switch opens, the machine will stop
immediately, it must be manually reset.
••The master switch is the manual control for the
complete machine, but it is not a service
disconnect.
FM1202
August 1993
Page 12

OPERATION: Water Water enters the machine through the 3/8" male
flare at the rear of the cabinet, goes to a strainer
and then to the water reservoir which it enters
through the float valve. The water then goes out
the bottom of the reservoir tank to the bottom of
the evaporator.
Reservoir overflow or evaporator condensation is
routed to the drain. Water cooled models have a
separate water circuit for the cooling water: it
enters the fitting at the rear, goes to the water
regulating valve, then to the water cooled
condenser and down the drain.
ADJUSTMENT OF WATER LEVEL
SPOUT
SWITCH
EVAPORATOR
DRAIN
WATER LEVEL
EVAPORATOR
ICE
CHUTE
DRAIN
STRAINER
WATER SCHEMATIC
RESERVOIR
FM1202
August 1993
Page 13

OPERATION: Refrigeration
Beginning at the compressor, the refrigerant is
compressed into a high temperature gas. The
discharge line directs this gas to the condenser.
At the condenser (air or water cooled) the gas is
cooled by either air or water and it then condenses
into a liquid. This high pressure liquid then goes
through the liquid line to the expansion valve.
The thermostatic expansion valve meters liquid
refrigerant into the evaporator, the volume of liquid
refrigerant depending upon the temperature of the
evaporator; warmer evaporators get more
refrigerant and colder evaporators get less.
At the evaporator, the refrigerant enters an area of
relatively low pressure, where it can easily "boil
off" or evaporate. As it evaporates, it absorbs heat
from the evaporator and whatever is in contact
with it (such as the water inside it). After the
evaporator, the refrigerant, now a low pressure
vapor, goes through the suction line back to
compressor, where the cycle is repeated.
CONDENSER
FAN
MOTOR
LIQUID
LINE
THERMOSTATIC
EXPANSION
VALVE
SUCTION LINE
EVAPORATOR
GEAR
MOTOR
COMPRESSOR
HIGH PRESSURE
CUT OUT SWITCH
DISCHARGE
LINE
Refrigeration Schematic
FM1202
August 1993
Page 14

SANITIZING AND CLEANING
//////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
A Scotsman Ice System represents a sizable investment of time and money in any company’s
business. In order to receive the best return for that investment, it MUST receive periodic
maintenance.
It is the USER’S RESPONSIBILITY to see that the unit is properly maintained. It is always
preferable, and less costly in the long run, to avoid possible down time by keeping it clean;
adjusting it as needed; and by replacing worn parts before they can cause failure. The following
is a list of recommended maintenance that will help keep the machine running with a minimum of
problems.
Maintenance and Cleaning should be scheduled at a minimum of twice per year.
///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
ICE MAKING SYSTEM: In place cleaning
1. Check and clean any water treatment devices,
if any are installed.
2. Remove screws, and the front and top panels.
3. Move the ON-OFF switch to OFF.
4. Remove all the ice from the storage bin.
5. Remove the cover to the water reservoir and
block the float up.
6. Drain the water reservoir and freezer assembly
using the drain tube attached to the freezer water
inlet. Return the drain tube to its normal upright
position and replace the end cap.
7. Prepare the cleaning solution: Mix eight
ounces of Scotsman Ice Machine Cleaner with
three quarts of hot water. The water should be
between 90-115 degrees F.
8. Slowly pour the cleaning solution into the water
reservoir until it is full. Wait 15 minutes, then
switch the master switch to ON.
9. As the ice maker begins to use water from the
reservoir, continue to add more cleaning solution
to maintain a full reservoir.
10. After all of the cleaning solution has been
added to the reservoir, and the reservoir is nearly
empty, switch the master switch to OFF.
11. After draining the reservoir, as in step 6, wash
and rinse the water reservoir.
12. Remove the block from the float in the water
reservoir.
13. Switch the master switch to ON
14. Continue ice making for at least 15 minutes, to
flush out any cleaning solution. Check ice for acid
taste - continue ice making until ice tastes sweet.
DO NOT USE any ice produced from the
cleaning solution.
Be sure no ice remains in the bin.
15. Remove all ice from the storage bin.
16. Add warm water to the ice storage bin and
thoroughly wash and rinse all surfaces within the
bin.
17. Sanitize the bin interior with an approved
sanitizer using the directions for that sanitizer.
18. Replace the panels.
Electrical shock hazard.
Electrical shock can
cause personal injury.
Disconnect power before
beginning to service
components.
FM1202
August 1993
Page 15

1. The bin control uses devices that sense light,
therefore they must be kept clean enough so that
they can “see”. At least twice a year, remove the
bin control sensors from the base of the ice chute,
and wipe the inside clean, as illustrated.
2. The ice machine senses water level by a probe
located in the water reservoir. At least twice a
year, the probe should be removed from the
reservoir, and the tip wiped clean of mineral
build-up.
3. The bearing in the breaker should also be
checked at least two times per year.
A. Check the bearing by:
••removing the ice chute cover
••unscrewing the ice sweep
••removing the water shed
••unscrewing the breaker cover.
••unscrewing the auger stud
Inspect the assembly, looking for wear.
See Removal and Replacement to replace
bearing or seals. Reverse to reassemble.
4. Check and tighten all bolts and screws.
CLEAN THE
WATER LEVEL
PROBE
PULL UP TO
REMOVE PROBE
RESERVOIR
///////////////////////////////////////////
CAUTION: THE TIP IS
MADE OF GLASS
//////////////////////////////////////////
ICE LEVEL SENSORS:
SLIDE TO REMOVE
CLEAN THE
LIGHT SENSORS
MAINTENANCE AND CLEANING
ICE SWEEP
BREAKER
COVER
Electrical shock hazard.
Electrical shock can
cause personal injury.
Disconnect power before
beginning to service
components.
FM1202
August 1993
Page 16

5. Clean the air cooled condenser.
The air flow on this model is from front to back, so
the inside of the machine will have to be available
to clean the air cooled condenser. Use a vacuum
cleaner or coil cleaner if needed. Do NOT use a
wire brush.
A. Disconnect electrical power, and remove the
filter. The filter may be cleaned or replaced.
B. Clean the condenser: the condenser may
appear to be clean on the surface, but it can still
be clogged internally. Check with a flash light from
the front to see if light can be seen though the
condenser fins. Reverse to reassemble.
MAINTENANCE: Air Cooled
1. REMOVE TOP PANEL
2. REMOVE TWO SCREWS & UNPLUG FAN MOTORS.
3. PULL FAN MOTOR ASSEMBLY UP AND OUT
4. CLEAN CONDENSER FINS.
TO GAIN ACCESS TO CONDENSER SURFACE:
Electrical shock hazard.
Electrical shock can
cause personal injury.
Disconnect power before
beginning to service
components.
FM1202
August 1993
Page 17

In some areas, the water supply to the ice maker
will contain a high concentration of minerals, and
that will result in an evaporator and auger
becoming coated with these minerals, requiring a
more frequent removal than twice per year. If in
doubt about the condition of the evaporator and
auger, the auger can be removed so the parts can
be inspected.
Note: Water filters can filter out suspended solids,
but not dissolved solids. “Soft” water may not be
the complete answer. Check with a water
treatment specialist regarding water treatment.
For more information on removal of these
parts, see REMOVAL AND REPLACEMENT.
//////////////////////////////WARNING////////////////////////////
Switch off electrical power, and turn off the
water supply.
//////////////////////////////////////////////////////////////////////////
1. To remove the auger, remove the front and top
panels.
2. Remove 3 hex studs holding ice chute cover to
ice chute, and remove cover.
3. Unscrew and remove ice sweep.
4. Loosen band clamp under ice chute, and
remove ice chute from evaporator.
5. Remove 4 allen screws holding breaker to
evaporator.
6. Drain the evaporator by lowering and uncapping
the evaporator drain hose.
7. Pull up to remove auger.
After the auger has been removed, allow the auger
to dry: if the auger is not bright and shiny, it must
be cleaned.
Clean the auger and evaporator as required. DO
NOT HONE THE EVAPORATOR.
8. Replace the water seal.
9. Reverse to reassemble.
MAINTENANCE AND CLEANING: Auger
ALLEN
SCREWS
BREAKER &
BEARING &
AUGER
ASSEMBLY
////////////WARNING////////////
The auger has sharp
edges, handle with care.
///////////////////////////////////////////
FM1202
August 1993
Page 18

SERVICE DIAGNOSIS: Condition - No Ice Being Produced
STATUS: NOTHING OPERATES
A. Check:Voltage to the unit, restore it if there is none. Compare to the nameplate.
B. Check:The master switch, switch ON if off.
C. Check:The 3 reset switches, (spout switch, high and low pressure): depress and release each
switch. If the still does not start, check: the spout switch; the high and the low side pressures.
D. Check the low pressure cut out, if closed, go to E; if it is open, it could be due to:
••Low refrigerant charge
••The auger not turning
••Restricted system
••TXV not opening
1. Check the low side pressure, the low pressure cut out opens at pressure below 4 psig.
If open, reset and:
a. Check if the auger is turning, if it is not, remove the gearbox and:
Check for internal damage, repair and replace in the machine.
b. Check for low charge, add some refrigerant, if the unit will operate,(normal
low side pressure being about 25 psig) stop and look for a leak, repair, replace the
drier, recover, evacuate, and weigh in the nameplate charge. If, with added charge, the unit
does not operate:
Check for a restricted system, replace the drier, recover, evacuate, and weigh in a
nameplate charge.
Check for a Thermostatic Expansion Valve that does not open, if defective,
replace it. Replace the drier, recover, evacuate, and weigh in the nameplate charge.
E. Check the high pressure cut out, if closed go to F, if open check
1. The pressure control opens at 400 psig. Check the high side pressure, reset the control,
and observe: on water cooled, that water soon begins to flow from the condenser drain;
or, on air cooled, that the fan is forcing air through the condenser. If the unit trips out on
pressures below 400 psig, replace the control. If the pressures rise above the trip out
point, and the unit shuts down:
a. Check for adequate water flow on water cooled, if adequate, clean the interior
of the condenser. If the pressures are still too high replace the water regulating valve.
b. Check for adequate air flow on air cooled. Clean the condenser and (if used) the
filter. If the air flow is poor because of the installation, advise the user that the unit
should be moved, or the air around it kept cooler.
Check the fan motor for tight bearings and proper rotation.
Check that the fan blades are clean, and the fan secure to the fan motor shaft.
F. Check the spout switch (a manual reset). It opens from excess pressure of ice inside the ice
chute: this should only happen when the machine does not shut off when the ice storage bin is full.
G. Check the water level in the reservoir. The machine will not run if there is not enough water in the
reservoir. 1. Restore/adjust water level. See the next step.
FM1202
August 1993
Page 19

SERVICE DIAGNOSIS: Condition - No Ice Being Produced
STATUS: NOTHING OPERATES
H. Check: The gear motor, if it will not run, the compressor will not run. If no power to it:
Check:The indicator lights on the circuit board, the bin empty light should be ON, the no water light
should be OFF .
1. If the bin empty and no water lights are off, check the transformer.
a. Transformer “load” side should have 12 to 15 volts. If not, check the “line” side. The line
side should have between 208-230 volts. If the line side has the correct voltage and the
load side does not, replace the transformer.
2. If the transformer is good, and the bin empty light is OFF, check the ice level sensors.
a. Remove sensors by sliding them sideways out of the ice chute. Visually inspect them,
clean if needed.
b. Look through the ice chute “eye” hole for something blocking the ice chute.
c. If the unit still does not run, replace the ice level sensors.
d. If the bin empty light is still OFF, check the circuit board.
1. Unplug “opto trans” and “LED” connectors from the circuit board.
2. Plug “opto trans” and “LED” connectors from the Scotsman Electronic Control
Tester Model NM1 into the circuit board.
a. Move the “bin full” switch on the tester to the full position. The bin full light
on the tester should be ON, if not, replace the circuit board.
If the bin full light on the tester is ON, move the tester switch to “bin empty”
the light on the tester should go OFF and the bin empty light on the circuit
board should go ON. If not, replace the circuit board. If it does as above,
and the machine still does not run, replace the ice level sensors.
3. If the transformer is fine, and the “no water” light is ON, check the water level sensor.
a. Check the water level in the reservoir, restore if low. If the water level is ok:
b. Remove the water level sensor from the reservoir and clean the tip if dirty.
CAUTION: THE TIP IS MADE OF GLASS
c.Replace the water level sensor. If the no water light is still on, check that the
"water sen" plug is firmly plugged into the circuit board.
d. If the no water light is still on,
1. Unplug the “water sen” connector from the circuit board.
2. Plug “water sen” connector from the Scotsman Electronic Control tester into
the circuit board.
a. Move the water switch on the tester to “no water” and the no water light
on the circuit board should go on. If not, replace the board.
b. Move the water switch to the “water” position, the no water light should
go off, if not, replace the circuit board.
c. If after the above, the machine still will not run, replace the water level
sensor
MORE INFORMATION ON THE TESTER MAY BE FOUND ON THE LAST PAGES OF THE MANUAL.
FM1202
August 1993
Page 20