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Scotsman Prodigy Eclipse 1400 User manual

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Introduction:
This manual covers the assembly, installation, start
up, operation and maintenance of the 1400, 1800
and 2000 remote low side cuber systems.
Keep this manual for future reference.
Prodigy Eclipseä1400,1800, 2000
April 2006
Page 1
Table of Contents
Configuration·················· Page 2
Technical Specifications ············ Page 3
Model Number Locations ··········· Page 4
Cabinet Drawings, Ice Making System ···· Page 5
Cabinet Drawings, Compressor Package and
Condensers ·················· Page 6
Proper Combinations: ············· Page 7
Create the System ··············· Page 8
System Examples ··············· Page 9
System Examples ··············· Page 10
Place Remote System ············· Page 11
System Location ················ Page 12
Route Tubing·················· Page 13
Ice Making Section··············· Page 14
Compressor Package ············· Page 15
Condensing Section Assembly ········ Page 16
Condensing Section Assembly ········ Page 17
Ice making section: ·············· Page 18
Water and Drain ················ Page 19
Water and Drain ················ Page 20
Ice Making Section Set Up ·········· Page 21
Coupling Connections:············· Page 22
Condensing Unit Connections ········· Page 23
Final Placement ················ Page 24
Controller Operation ·············· Page 25
Initial Start Up ················· Page 26
Ice Bridge and Water Purge Adjustments · · · Page 27
Controller Information ············· Page 28
Use and Operation··············· Page 29
Control Switches ················ Page 30
Options····················· Page 31
System Operation: ··············· Page 32
Refrigeration Details: ············· Page 33
Technicians Only: Freeze Cycle Sequence of Operation
Page 34
Technicians Only: Harvest Cycle Sequence of
Operation ··················· Page 35
Control Safeties ················ Page 36
Controller Operation ·············· Page 37
Cleaning, Sanitation and Maintenance ···· Page 38
Service Diagnosis ··············· Page 40
Service Diagnosis ··············· Page 41
Service Diagnosis ··············· Page 42
Operational Characteristics 1400 lb system · · Page 43
Operational Characteristics 1800 lb system · · Page 44
Operational Characteristics 2000 lb system · · Page 45
Refrigeration System Service ········· Page 46
Note this symbol when it appears. It
indicates a potential hazard.
Configuration
A remote low side cuber system includes several
sub systems: an ice making section, a remote
compressor package, and a remote air cooled
condenser. Additionally, there are several models
of each sub-system and this manual covers all of
them.
The ice making sections are designed for use
indoors in a controlled environment. The remote
compressor packages and condensers are
designed to operate outdoors. Each sub-system
has limits for power, water and temperature.
Operational Limitations:
Minimum Maximum
Air Temp (IMS) 50oF 100oF.
Air Temp (CU) -20oF. 120oF.
Water Temp 40oF. 100oF.
Water Pressure 20 psi 80 psi
Voltage (IMS) 104 126
Voltage (CU) 198 253
IMS = Ice Making Section, CU= Condensing Unit
Do Not operate the machine in conditions beyond
these limitations. Doing so will void the warranty.
Scotsman ice systems are designed and
manufactured with the highest regard for safety
and performance. They meet or exceed the
standards of UL and NSF.
Scotsman assumes no liability of responsibility of
any kind for products manufactured by Scotsman
that have been altered in any way, including the
use of any part and/or other components not
specifically approved by Scotsman.
Scotsman reserves the right to make design
changes and/or improvements at any time.
Specifications and design are subject to change
without notice.
Warranty
Refer to the warranty coverage in effect when the
equipment was sold. Warranty statements are
included with each product.
Systems:
Each sub-system is a separate entity that carries
its own model and serial number. They must be
combined to create a remote cuber low side
system.
Prodigy Eclipseä1400, 1800, 2000
April 2006
Page 2
Prodigy
Eclipse
System Size
Condensing Unit (CU) Ice Making Section (IMS)
Compressor Package Condenser
Model Electrical Model Electrical Model Electrical
1400 C1410CP-32A 208-230/60/1 ERC1086 -32A 208-230/60/1
EH430SL-1A
or
EH430ML-1A
115/60/1
1400 C1410CP-3A 208-230/60/3
1800 C1800CP-32A 208-230/60/1 ERC2086-32A 208-230/60/1
1800 C1800CP-3A 208-230/60/3
2000 C2000CP-32A 208-230/60/1
2000 C2000CP-3A 208-230/60/3
Notes: Voltage Codes are at the end of the model
number. Codes read Voltage/Hertz/Phase. Those
related to these products include:
-1 = 115/60/1
-3 = 208-230/60/3
-32 = 208-230/60/1
System Information
Pre-charged tubing kits are required to
interconnect the IMS to the CP.
·20 foot: 3RTE20-EH, 35 foot: 3RTE35-EH,
·50 foot: 3RTE50-EH, 75 foot: 3RTE75-EH
Interconnecting 24 volt control wire ships with the
CP unit.
Two circuit condenser ER2C1316-32 may be used
with C1410CP.
Technical Specifications
Ice Making Section (IMS)
Compressor Package (CP)
Condenser
* * ERC condenser fan motor is powered from CP
unit and the ERC’s ampacity is included in CP unit
numbers.
Note: 75 feet of interconnecting control wire (24
volt) is included with the CP units.
Model Number Description
Example:
·EH430SL-1A
·EH= Eclipse Head
·4= Larger of the two Prodigy Eclipse heads
·30= nominal width of cabinet.
·S= Cube size. S=small or half dice cube.
M=medium or full dice cube
·L = Remote Low Side
·-1=Electrical code. -1=115 volts. -32=208-230
single phase. -3=208-230 three phase. -6=230
50 Hz
·A=Series revision code. A=first series
Note: In some areas of this manual model
numbers may include only the first five characters
of the model number, meaning that the cube size,
condenser type and voltage differences are not
critical to the information listed there.
Prodigy Eclipseä1400,1800, 2000
March 2008
Page 3
Model Voltage Cube Size Minimum Circuit
Ampacity
Max Fuse Size Cabinet Size Weight (lb)
EH430SL-1A 115/60/1 Small 3 15 30”w x 24”d x 29”h 160
EH430ML-1A 115/60/1 Medium 3 15 30”w x 24”d x 29”h 160
Model Voltage Contains
Headmaster
?
Minimum
Circuit
Ampacity
Max
Fuse
Size
Refrigerant
Charge
(R-404A)*
Cabinet Size Weight
(lb)
C1410CP-32A 208-230/60/1 Yes 16.45 30 17 lb 29 ¾”wx18”dx34½”h 180
C1410CP-3A 208-230/60/3 Yes 12.58 20 17 lb same 180
C1800CP-32A 208-230/60/1 Yes 31.4 50 18 lb same 204
C1800CP-3A 208-230/60/3 Yes 19.0 30 18 lb same 204
C2000CP-32A 208-230/60/1 Yes 30.88 50 18 lb same 215
C2000CP-3A 208-230/60/3 Yes 21.0 30 18 lb same 215
* Includes entire system charge.
Model Voltage Contains
Headmaster?
Number
of
Circuits
Minimum
Circuit
Ampacity**
Max
Fuse
Size**
Cabinet Size, with legs Weight
(lb)
ERC1086-32A 208-230/60/1 No 1 1.25 15 29 ¾”w x 28 5/8”d x 38 ½”h 95
ERC2086-32A 208-230/60/1 No 1 1.25 15 29 ½” x 37 ¾”dx38½”h 95
Model Number Locations
Ice Making Section
The dataplate on the back of the ice machine
contains the model number, serial number and
electrical data.
A second plate, located behind the front panel at
the lower front, also lists the model and serial
numbers.
Compressor Package
The dataplate on the right side of the
compressor package contains the model
number, serial number, electrical data and
system refrigerant charge.
A second plate, located behind the front
panel in front of the compressor, also
lists the model number, serial number
and refrigerant charge.
Condenser
The dataplate lists the condenser’s
electrical information plus the model and
serial numbers.
On the condenser it is located on the side
opposite the refrigeration connections.
Prodigy Eclipseä1400, 1800, 2000
April 2006
Page 4
Dataplate
location for
CP Unit
Dataplate
location for
ERC1086
Dataplate
location for
Ice Making
Section
Cabinet Drawings, Ice Making System
Prodigy Eclipseä1400,1800, 2000
April 2006
Page 5
30.00"
76.2 cm
24.00"
61.0 cm
ICE DROP OPENING
9.00"
22.9 cm
9.63"
24.5 cm
MINIMUM
BINTOP OPENING
15.75" (40.0cm) 2.00"
5.1 cm
18.30"
46.5 cm
PLANVIEW
Cabinet Drawings, Compressor Package and Condensers
Prodigy Eclipseä1400, 1800, 2000
April 2006
Page 6
BACK VIEW
FRONT VIEW
RIGHT SIDE VIEW
1/2" COOL VAPOR LINE
0.88 ELECTRICAL INLET
3/4" SUCTION LINE
INTERFACE HARNESS
ACCESS HOLE
3/8" CONDENSER LIQUID LINE (OUT)
1/2" CONDENSER DISCHARGE LINE (IN)
CONDENSER FAN WIRE ROUTING
ERC2086 or ERC1086:
This Side Attaches to
C1410CP or C1800CP
ERC1086 = 27.90
ERC2086 = 32.16
ERC1086 = 28.53
ERC2086 = 37.75
35.72
2.75
Liquid Line
Discharge
Line
29.50
38.47
33.19
6.68
22.51
29.19
9/16” Mounting Hole 9/16” Mounting Hole
ERC1086 = 23.5”
ERC2086 = 32.2”
1.5” 1.5”
3/8" LIQUID LINE
15”
1.5” 1.5”
Proper Combinations:
The three sub systems are designed to be
connected together in certain combinations to
meet the user’s needs:
Eclipse 1400 System:
·EH430, C1410CP, ERC1086
Eclipse 1800 System:
·EH430, C1800CP, ERC2086
Eclipse 2000 System:
·EH430, C2000CP, ERC2086
ERC coils may be substituted for by an approved
UL listed central condenser coil & fan (coil must be
without headmaster - headmaster is part of CP).
ERC1086 condenser coil internal volume target is
165 cubic inches, BHTU target is 42,000 BTUH.
ERC2086 condenser coil internal volume target is
209 cubic inches, BTUH target is 48,000 BTUH
Note: The ice making section cannot be stacked
vertically.
Accessories such as bin adapters and tubing kits
are required to complete the installation.
Dispenser Adapter Kits:
·Scotsman ID200 or ID250: KBT44
Note: Dispensers with two rotors. the ice making
head should NOT be centered left to right between
the two rotors. It should be shifted slightly to one
side, and the agitation should be minimized.
Bin Adapter Kits:
·B842: KBT29
·B948: KBT22
Tubing Kits:
·20 foot: 3RTE20-EH
·35 foot: 3RTE35-EH
·50 foot: 3RTE50-EH
·75 foot: 3RTE75-EH
·Suction Line Trap: KSLT075
·Interconnecting Tubing to Approved Rack
Condenser Coil: RTE10
·Line end kit: KTE6-EH
Items required for installation:
·Ice making section
·Compressor Package (includes interconnecting
control system wire)
·Remote condenser or approved rack coil
w/tubing kit
·20’, 35’, 50’ or 75’ triple line set (liquid, vapor
and suction)
·Bin or dispenser adapter
Special Considerations
The ice making section’s footprint is 30” wide by
24” deep. The refrigeration connections can be
made out the top panel or out the back. The
electrical power cord and the water inlet line can
also be routed through either of those areas. The
drain may be routed out the back or to the left side.
Water
Pure water does not exist. All water supplies
contain some amounts of impurities, although
potable water is, by definition, fit for human
consumption. Because the contents of the water to
an ice machine directly impact its performance,
consideration should be given to improving the
water’s quality.
There are two ways water can contain impurities:
in suspension or in solution. Suspended solids can
be filtered out of the water. In solution or dissolved
solids must be diluted or treated. Water filters are
recommended to remove the suspended solids.
Some filters or filter systems have treatment
chemicals in them for treating the suspended
solids.
This ice machine has an adjustment for the
amount of water rinsed or purged. Water use
adjustments are customer convenience
adjustments; they are not factory defects and are
not covered by warranty.
Prodigy Eclipseä1400,1800, 2000
March 2008
Page 7
Create the System
Plan the installation. The system consists of four
parts: the ice making section, the compressor
package, the interconnecting tubing and the
remote condenser. Of these, the biggest variable is
the interconnecting tubing.
Tubing: The tubing consists of three pre-charged,
insulated and sealed soft copper tubes. They each
contain a small holding charge of R-404A. One
tube, the liquid line, is 3/8” OD. The vapor tube is
½” OD and the suction tube is ¾” OD. A site
inspection will determine what length of tubing is
required for the installation.
Excess tubing must be either shortened at the job
site (recovering the holding charge, purging with
nitrogen when brazing and evacuating to 50
microns) or coiled up inside the building.
Installations with greater than 20 feet of vertical lift
between ice machine and the compressor require
a suction line trap. The suction line requires careful
handling and large radius bends to prevent kinking.
Roof mounting: To make installation easier the
compressor and condenser are designed to be
assembled together on the roof. Some
installations will require the use of a hoist to lift the
components to the roof.
Pad mounting: The compressor and condenser
may be located below the ice making section, up to
a limit of 15 feet.
Distance from unit: Limited to the length of the
available pre-charged tubing.
Elevation: CP unit limited to 35 feet above the ice
making section.
Compressor package: Electrical power must be
supplied to the compressor package. The remote
condenser fan motor takes its power from the
compressor package.
Ice making section location and attachment:
The 115/60 Hz ice making section is cord
connected and requires an outlet within 6 feet of
the installation.
Interconnecting wires: An interconnecting wire
harness is included with the CP unit. One end
plugs into the ice making section and the other into
the compressor package. The system will NOT
operate without this harness.
Exposed tubing: Minimize the amount of tubing
exposed outdoors.
Confirm Component Availability:
·EH430
·C1410CP with ERC1086 or
·C1800CP with ERC2086 or
·C2000CP with ERC2086
·ERC required unless connecting to an approved
condenser coil.
Note: Only these condensers may be used. They
do NOT contain a headmaster valve. That valve is
in the Compressor Package. Do NOT use any
other Scotsman condenser. Do NOT use these
condensers on any other Scotsman remote
product.
·Interconnecting tubing kit
Note: Check tubing integrity before assembly by
attaching a refrigeration compound gauge onto
one of each tube’s schrader valves. If there is
pressure, the tube is OK, if not it should be
checked for damage and leaks.
·Bin or dispenser adapter
Prodigy Eclipseä1400, 1800, 2000
April 2006
Page 8
System Examples
The Eclipse system can be installed on a bin or
dispenser. The CP unit can be installed on either a
single circuit condenser or onto a coil in a separate
rack condenser.
Separate coils must be:
·Scotsman approved
·The correct size and capacity
·New or not have been part of a system that
used mineral oil.
Prodigy Eclipseä1400,1800, 2000
April 2006
Page 9
System on Ice Storage Bin System on Ice Dispenser
System Examples
A variation of the typical system set up is one that
uses a non-Scotsman condenser. In that case the
CP unit is NOT bolted to the condenser and a
RTE10 line set is used to connect the refrigeration
system to the condenser’s coil.
Prodigy Eclipseä1400, 1800, 2000
April 2006
Page 10
IMS on Bin, CP Unit Connected to Approved Central
Condenser Coil