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  9. Scotsman Prodigy Eclipse 600 User manual

Scotsman Prodigy Eclipse 600 User manual

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Introduction:
This manual covers the assembly, installation, start
up, operation and maintenance of the 600, 800
and 1000 remote low side cuber systems.
Prodigy Eclipseä600, 800, 1000
February 2008
Page 1
Table of Contents
Configuration: ················· Page 2
Technical Specifications ············ Page 3
Model Number Locations ··········· Page 4
Cabinet Drawings, Ice Making System ···· Page 5
Cabinet Drawings, Compressor Package and
Condensers ·················· Page 6
Proper Combinations: ············· Page 7
Create the System ··············· Page 8
System Examples ··············· Page 9
System Examples ··············· Page 10
Place Remote System ············· Page 11
System Location ················ Page 12
Route Tubing·················· Page 13
Ice Making Section··············· Page 14
Compressor Package ············· Page 15
Condensing Section Assembly ········ Page 16
Condensing Section Assembly: ER2C6810 · Page 17
Condensing Section Assembly ········ Page 18
Ice making section: ·············· Page 19
Water and Drain ················ Page 20
Water and Drain ················ Page 21
Water and Drain ················ Page 22
Ice Making Section Set Up ·········· Page 23
Coupling Connections:············· Page 24
Condensing Unit Connections ········· Page 25
Final Placement ················ Page 26
Controller Operation ·············· Page 27
Initial Start Up ················· Page 28
Purge Adjustment ··············· Page 29
System Operation: ··············· Page 30
Refrigeration Details: ············· Page 31
Technicians Only: Freeze Cycle Sequence of Operation
·························Page 32
Technicians Only: Harvest Cycle Sequence of Operation
·························Page 33
Power and Water Interruptions ········ Page 34
Sanitation and Cleaning ············ Page 35
Other Maintenance ·············· Page 36
Tight Installation Access ············ Page 37
Water Distributors ··············· Page 38
Ice Sensors ·················· Page 39
Water Level Sensor Maintenance ······· Page 40
Service Diagnosis ··············· Page 41
Service Diagnosis ··············· Page 42
Service Diagnosis ··············· Page 43
Controller Features & Last Error Recall ···· Page 44
Operational Characteristics 600 lb system · · Page 45
Operational Characteristics 800 lb system · · Page 46
Operational Characteristics 1000 lb system · · Page 47
Refrigeration System Service ········· Page 48
Configuration
A remote low side cuber system includes several
sub systems: an ice making section, a remote
compressor package, and a remote air cooled
condenser. Additionally, there are several models
of each sub-system and this manual covers all of
them.
The ice making sections are designed for use
indoors in a controlled environment. The remote
compressor packages and condensers are
designed to operate outdoors. Each sub-system
has limits for power, water and temperature.
Operational Limitations:
Minimum Maximum
Air Temp (IMS) 50oF 100oF.
Air Temp (CU) -20oF. 120oF.
Water Temp 40oF. 100oF.
Water Pressure 20 psi 80 psi
Voltage (IMS) 104 126
Voltage (CU) 198 253
IMS = Ice Making Section, CU= Condensing Unit
Do Not operate the machine in conditions beyond
these limitations. Doing so will void the warranty.
Scotsman ice systems are designed and
manufactured with the highest regard for safety
and performance. They meet or exceed the
standards of UL and NSF.
Scotsman assumes no liability of responsibility of
any kind for products manufactured by Scotsman
that have been altered in any way, including the
use of any part and/or other components not
specifically approved by Scotsman.
Scotsman reserves the right to make design
changes and/or improvements at any time.
Specifications and design are subject to change
without notice.
Warranty
Refer to the warranty coverage in effect when the
equipment was sold. Warranty statements are
included with each product.
Systems:
Each sub-system is a separate entity that carries
its own model and serial number. They must be
combined to create a remote cuber low side
system.
Prodigy Eclipseä600, 800, 1000
February 2008
Page 2
System Size Condensing Unit (CU) Ice Making Section (IMS)
Compressor Package Condenser
Model Electrical Model* Electrical Model Electrical
600** C0600CP-32A 208-230/60/1 ERC680-32A 208-230/60/1 EH222SL-1 115/60/1
800 C0800CP-32A 208-230/60/1 ERC680-32A 208-230/60/1 EH222SL-1 OR
EH222ML-1 115/60/1
C0800CP-3A 208-230/60/3
1000 C1410CP-32A 208-230/60/1 ERC1086-32A 208-230/60/1 EH222SL-1 OR
EH222ML-1 115/60/1
C1410CP-3A 208-230/60/3
Notes: Voltage Codes are at the end of the model
number. Codes read Voltage/Hertz/Phase. Those
related to these products include:
-1 = 115/60/1
-3 = 208-230/60/3
-32 = 208-230/60/1
System Information
*ER2C6810-32 is a two circuit remote condenser
and can be used with any combination of a 600 or
800 or 1000 system.
** Do NOT use EH222ML in 600 size systems.
Pre-charged tubing kits are required to
interconnect the IMS to the CP.
Interconnecting 24 volt control wire ships with the
CP unit.
Technical Specifications
Ice Making Section (IMS)
Compressor Package
Condenser
* * ERC condenser fan motor is powered from CP
unit and the ERC’s ampacity is included in CP unit
numbers.
Note: The ERC680, ERC1086 and ERC26810 do
NOT contain a headmaster. The headmaster is in
the CP units.
Note: 75 feet of interconnecting control wire (24
volt) is included with the CP units.
Prodigy Eclipseä600, 800, 1000
February 2008
Page 3
Model Voltage Minimum Circuit
Ampacity
Max Fuse Size Cabinet Size Weight (lb)
EH222SL-1 115/60/1 3 15 22”w x 16.5”d x 29” h 90
EH222ML-1 115/60/1 3 15 same 90
Model Voltage Contains
Headmaster?
Minimum
Circuit
Ampacity
Max
Fuse
Size
Refrigerant
Charge (R-404A)*
(oz)
Cabinet Size Weight
(lb)
C0600CP-32 208-230/60/1 Yes 10 15 232 29 ¾”w x 18”d x 34 ½”h 165
C0600CP-3 208-230/60/3 Yes 7.1 15 232 same 165
C0800CP-32 208-230/60/1 Yes 14.8 20 232 same 180
C0800CP-3 208-230/60/3 Yes 10.58 15 232 same 180
C1410CP-32 208-230/60/1 Yes 16.45 30 272 same 180
C1410CP-3 208-230/60/3 Yes 12.58 20 272 same 180
* Includes entire system charge.
Model Voltage Contains
Headmaster?
Number
of
Circuits
Minimum
Circuit
Ampacity**
Max
Fuse
Size**
Cabinet Size, with legs Weight
(lb)
ERC680-32A 208-230/60/1 No 1 1.25 15 29 ¾”w x 28 5/8”d x 38 ½”h 95
ERC1086-32A 208-230/60/1 No 1 1.25 15 same 95
ER2C6810-32 208-230/60/1 No 2 1.9 15 29 ¾”w x 37 3/16”d x 38 ½”h
Model Number Locations
Ice Making Section
The dataplate on the back of the ice machine
contains the model number, serial number and
electrical data.
A second plate, located behind the front panel at
the lower right front, also lists the model and serial
numbers.
Compressor Package
The dataplate on the right side of the
compressor package contains the model
number, serial number, electrical data and
system refrigerant charge.
A second plate, located behind the front
panel in front of the compressor, also lists
the model number, serial number and
refrigerant charge.
Condenser
The dataplate lists the condenser’s
electrical information plus the model and
serial numbers.
On the ERC680 and ERC1086 it is
located on the side opposite the
refrigeration connections.
On the ER2C6810 it is located on the
inside of one of the leg panels.
Prodigy Eclipseä600, 800, 1000
February 2008
Page 4
Dataplate
location for
CP Unit
Dataplate
location for
ERC680 and
ERC1086
Dataplate
location for
ER2C6810
Dataplate
location for
Ice Making
Section
Cabinet Drawings, Ice Making System
Prodigy Eclipseä600, 800, 1000
February 2008
Page 5
29.00
736.60
22.00
558.80
LEFT SIDE VIEW
TOP VIEW
REAR VIEW
6.00
152.40
3.25
82.55
3.30
83.82
10.75
273.05
19.00
482.60
1.89
48.01
8.38
212.85
LINE SET, POTABLE WATER INLET 3/8",
120V AC, AND INTERFACE CABLE
ICE DROP AREA
15.00
381
16.45
417.90
DRAIN 3/4" PVC FEMALE
REAR, LEFT AND RIGHT SIDE ACCESS
Cabinet Drawings, Compressor Package and Condensers
Prodigy Eclipseä600, 800, 1000
February 2008
Page 6
BACK VIEW
FRONT VIEW
RIGHT SIDE VIEW
1/2" COOL VAPOR LINE
0.88 ELECTRICAL INLET
3/4" SUCTION LINE
INTERFACE HARNESS
ACCESS HOLE
3/8" CONDENSER LIQUID LINE (OUT)
1/2" CONDENSER DISCHARGE LINE (IN)
CONDENSER FAN WIRE ROUTING
ERC680 or ERC1086:
This Side Attaches to
C600CP, C800CP
or C1410CP
ER2C6810:
Both Sides Attach to
C600CP, C800CP
or C1410CP
27.90
28.53
35.72
2.75
Liquid Line
Discharge
Line
29.50
38.47
33.19
6.68
22.51
29.19
ER2C6810 - 36.52
9/16” Mounting Hole 9/16” Mounting Hole
23.5”
1.5” 1.5”
3/8" LIQUID LINE
15”
1.5” 1.5”
Proper Combinations:
The three sub systems are designed to be
connected together in certain combinations to
meet the user’s needs:
Eclipse 600 System: EH222, C0600CP, ERC680*
Eclipse 800 System: EH222, C0800CP, ERC680*
Eclipse 1000 System: EH222, C1410CP,
ERC1086*
*ERC680 or ERC1086 may be substituted for by
an approved central condenser coil & fan (coil
must be without headmaster - headmaster is part
of C0600CP, C0800CP or C1410CP).
Note: The ice making section cannot be stacked
vertically.
Accessories such as bin adapters and tubing kits
are required to complete the installation.
Dispenser Adapter Kits:
·Cornelius ABS: KBTABS
·ED150: KBT40
·Scotsman ID150: KBT40
·Scotsman ID200 or ID250: KBT41
·HD22: KBT35
·HD30: KBT32
Bin Adapter Kits:
·B322S: KBT31
·B330P: KBT32
·B530P or B530S: KBT32
·B842S: KBT33
·B948S: KBT34
Tubing Kits:
·20 foot: 3RTE20-EH
·35 foot: 3RTE35-EH
·50 foot: 3RTE50-EH
·75 foot: 3RTE75-EH
·Suction Line Trap: KSLT075
·Interconnecting Tubing to Approved Rack
Condenser Coil: RTE10
·Line end kit: KTE6-EH
Items required for installation:
·Ice making section
·Compressor Package (includes interconnecting
control system wire)
·Remote condenser or approved rack coil
w/tubing kit
·20’, 35', 50’ or 75’ triple line set (liquid, vapor
and suction)
·Bin or dispenser adapter
Special Considerations
The ice making section’s footprint is 22” wide by
16.5” deep. The refrigeration connections can be
routed up or to the back. The drain may be routed
out the back at any position left to right; it may also
be routed to either side.
Water
Pure water does not exist. All water supplies
contain some amounts of impurities, although
potable water is, by definition, fit for human
consumption. Because the contents of the water to
an ice machine directly impact its performance,
consideration should be given to improving the
water’s quality.
There are two ways water can contain impurities:
in suspension or in solution. Suspended solids can
be filtered out of the water. In solution or dissolved
solids must be diluted or treated. Water filters are
recommended to remove the suspended solids.
Some filters or filter systems have treatment
chemicals in them for treating the suspended
solids.
This ice machine has an adjustment for the
amount of water rinsed or purged. Water use
adjustments are customer convenience
adjustments; they are not factory defects and are
not covered by warranty.
Prodigy Eclipseä600, 800, 1000
February 2008
Page 7
Create the System
Plan the installation. The system consists of four
parts: the ice making section, the compressor
package, the interconnecting tubing and the
remote condenser. Of these, the biggest variable is
the interconnecting tubing.
Tubing: The tubing consists of three pre-charged,
insulated and sealed soft copper tubes. They each
contain a small holding charge of R-404A. One
tube, the liquid line, is 3/8” OD. The vapor tube is
½” OD and the suction tube is ¾” OD. A site
inspection will determine what length of tubing is
required for the installation.
Excess tubing must be either shortened at the job
site (recovering the holding charge, purging with
nitrogen when brazing and evacuating to 50
microns) or coiled up inside the building.
Installations with greater than 20 feet of vertical lift
between ice machine and the compressor require
a suction line trap. The suction line requires careful
handling and large radius bends to prevent kinking.
Roof mounting: To make installation easier the
compressor and condenser are designed to be
assembled together on the roof. Some
installations will require the use of a hoist to lift the
components to the roof.
Pad mounting: The compressor and condenser
may be located below the ice making section, up to
a limit of 15 feet.
Distance from unit: Limited to the length of the
available pre-charged tubing.
Elevation: CP unit limited to 35 feet above the ice
making section.
Compressor package: Electrical power must be
supplied to the compressor package. The remote
condenser fan motor takes its power from the
compressor package.
Ice making section location and attachment:
The unique footprint of the EH222 requires adapter
kits to allow placement on dispensers and bins.
The remote tubing connections are at the top of
the machine, and connections should not be made
until the machine is nearly in its final installed
position. The 115/60 Hz ice making section is cord
connected and requires an outlet within 6 feet of
the installation.
Interconnecting wires: An interconnecting wire
harness is included with the CP unit. One end
plugs into the ice making section and the other into
the compressor package. The system will NOT
operate without this harness.
Exposed tubing: Minimize the amount of tubing
exposed outdoors.
Confirm Component Availability:
·EH222
·C0600CP or C0800CP or C1410CP
·ERC680 or ERC1086 or ER2C6810 unless
connecting to an approved condenser coil.
Note: Only these condensers may be used. They
do NOT contain a headmaster valve. That valve is
in the Compressor Package. Do NOT use any
other Scotsman condenser. Do NOT use these
condensers on any other Scotsman remote
product.
·Interconnecting tubing kit
Note: Check tubing integrity before assembly by
attaching a refrigeration compound gauge onto
one of each tube’s schrader valves. If there is
pressure, the tube is OK, if not it should be
checked for damage and leaks.
·Bin or dispenser adapter
Prodigy Eclipseä600, 800, 1000
February 2008
Page 8
System Examples
The Eclipse system can be installed on a bin or
dispenser. The CP unit can be installed on either a
single circuit condenser, a two circuit condenser or
onto a coil in a separate rack condenser.
Separate coils must be:
·Scotsman approved
·The correct size and capacity
·New or not have been part of a system that
used mineral oil.
Prodigy Eclipseä600, 800, 1000
February 2008
Page 9
Single Circuit System on ABS Dispenser
Single Circuit System
System Examples
Single circuit systems use a single circuit
condenser and one CP unit. Two circuit systems
use a condenser with two circuits with a CP unit at
each end.
Prodigy Eclipseä600, 800, 1000
February 2008
Page 10
IMS on ABS Dispenser, CP Unit Connected to
Approved Rack System
Two Circuit System