Sealey RE225.V3 User manual

INSTRUCTIONS FOR
COIL SPRING COMPRESSOR KIT 1800KG
MODEL NO: RE225.V3
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
▲DANGER! Stop compressing the spring before the coil windings touch. Exercise particular caution when using an air impact
wrench. Failure to observe this rule may damage the safety pin.
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this
equipment.
9Before each use, check the unit for full functional capability. If the functional capability is not ensured or if damage is detected, the unit
should not be used and you should contact your supplier immediately.
WARNING! Wear approved safety eye protection (standard spectacles are not adequate) and protective gloves.
WARNING! DO NOT compress the spring to an extent where the jaws touch.
8DO NOT use the compressor for other purposes than it was designed for and DO NOT OVERLOAD the compressor.
8DO NOT operate spring compressor if parts are damaged or missing as this may cause failure and/or personal injury.
9Maintain the spring compressor in good condition. Replacement or repair of damaged parts must be carried out by competent
personnel. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
8DO NOT force the spring compressor to achieve a task it was not designed to perform.
8DO NOT allow untrained persons to use the spring compressor.
9Familiarise yourself with the applications, limitations and potential hazards of the spring compressor.
9Keep the work area clean, uncluttered and ensure there is adequate lighting.
9Keep hands and body clear of the spring when operating the spring compressor.
9 Maintaincorrectbalanceandfooting.Ensuretheoorisnotslipperyandwearnon-slipshoes.
9 Removeillttingclothes.Removeties,watches,rings,otherloosejewellery.Containand/ortiebacklonghair.
9For indoor use and at room temperature only.
9When not in use clean and store the spring compressor in a safe, dry, childproof location.
SEE ALSO OPERATIONAL SAFETY SECTION 4.1
2. INTRODUCTION
High quality, European made, 1800kg coil spring compressor kit. Supplied with two pairs of drop forged safety yokes, with polyurethane inserts
for improved grip. Yokes are carefully shaped to prevent coil spring from bowing. Features safety restraint wire as a precaution, in the unlikely
event of a spring slipping. Suitable for use with air impact wrench.
3. SPECIFICATION
Model no: ...............................................................RE225.V3
Yokespecication:
Size (spring diameter)
Small:........................................................ Ø80-120mm(x2)
Large:........................................................ Ø80-195mm(x2)
Drive: .................................................................... 27mm hex
Maximum jaw opening:............................................... 335mm
Capacity:.................................................................... 1800kg
4. OPERATION
4.1. OPERATIONAL SAFETY
4.1.1. Whencompressingthespring,neitherthespringwindingsnorthejawsshouldcomeincontactwitheachother,seegureB.
4.1.2. The centre line of the spring must always be parallel to the compressing device, especially for conical springs.
4.1.3. Use only suitable jaws for the springs. The spring must rest securely within the outer rib and the safety ridges. Take care that the
spring cannot slide out of the jaws.
4.1.4. When using air wrench, torque limitation is 120 Nm.
4.1.5. Pay attention to compressed spring. Never drop or impact compressed spring, which can cause serious injury.
4.1.6. Use only for coil springs mentioned in this user instruction.
4.1.7. Theboltsofthejawsmustalwaysbermlytightenedwith60Nmtorque.
8DO NOT make any construction changes to the unit, especially to the safety pin.
8DO NOT leave compressed spring unattended.
RE225.V3 | Issue:2 (2) 12/12/17
Original Language Version
© Jack Sealey Limited
Refer to
instruction
manual
Wear eye
protection
Wear
protective
gloves

▲Keep in mind that compressed spring has a huge energy. The instruction may not cover all hazards. ALWAYS BE CAREFUL
when using the coil spring compressor to prevent injury.
9Before and during the clamping process, as well as after each operation, the correct position of the spring in the jaws shall be
inspected and maintained.
4.2. OPERATION CONTROLS
1 Drive nut
2 Compressing device
3 Retaining bolts
4 Jaws
5 Outer rib
6 Safety ridge
7 Spring
4.3. OPERATION
4.3.1. REMOVE THE MCPHERSON SPRING STRUT
4.3.1.1. Before each operation, the McPherson spring strut must be removed from vehicle (refer to vehicle manufacturer).
4.3.1.2. Make sure to use the RIGHT SIZE of jaws. Select jaws and mount on the spring compressor. Make sure the spring is clean where the
jaws are mounted on the windings. Wipe away grease and dirt.
4.3.1.3. Fittheretainingboltsandtightenrmly.
▲IMPORTANT
4.3.1.4. Itisveryimportantforoperator’ssafetythattheboltsofthejawsarermlytightened.Checkbolttorque(60Nmperiodically). 
Rotate the drive nut to drive the jaws apart to match the length of the spring and to compress as many windings as possible.
4.3.1.5. Mountthecompressoronavicebyclampingthefrontheadofthecompressorasbelow,seeg.E.Makesurethattheseatingofthe
spring windings in the jaws is correct.
 Makesurethatthespringcompressorisinthecentreofthespringwindings,seeg.Babove.
Original Language Version
© Jack Sealey Limited
fig. A
fig. C fig. D
fig. E
fig. B
RE225.V3 | Issue:2 (2) 12/12/17

4.3.2. SAFETY WIRE
4.3.2.1. Always make sure that the safety wire is securely installed around the spring, and that the quick link is locked before starting the
 compressingordecompressingprocess.Makesurethatthewiredoesnotgetpinchedduringtheprocess,seeg.’sF,G&H.
4.3.2.2. If needed, the wire can be slid out of the retaining slots in order to allow more space for the compressing process. Always remember to
snap the wire back in place upon completion of your work.
4.3.3. Rotate the drive nut to drive the jaws apart to match the length of the spring and to compress as many windings as possible. See
Figure I below.
4.3.4. Compressthespringbyrotatingthedrivenutusingasocketwrench,seeg.J.Itisalsopossibletouseanairwrench.(Limittorqueto
120 Nm, in order not to overload the safety pin).
8DO NOT continue to drive when the upper or lower travel ends of spring compressor are reached.
4.3.5. When the spring has been safely compressed, remove the top bearing of the strut.
4.3.6. Beforeremovingthebearingrecheckthatthespringisstillrmlyseatedinthejaws.SeegureK.
4.3.7. Removedamperandcarefullyreleasetensiononthespring.SeegureL.
4.3.8. Replace worn parts and repeat above procedure in reversed order for safe reassembly.
4.3.9. Store coil spring compressor in safe and proper place after use.
IMPORTANT
Take care throughout the whole operation and avoid standing in hazardous places in case the spring releases
unintentionally.
5. MAINTENANCE
5.1.  Maintenancepersonnelshouldbequaliedandtrainedinthecompressorfunctionsandfailuremodes,theirrectication,operationand
maintenance of the product.
5.2.  Regularcheckperiod:1month.Ifyoundanydamageordeformation,pleasestopuseimmediatelyandaskyoursupplyingstockist
for help. Never try to repair the product yourself.
5.3. Always keep the unit clean. Make sure the coil spring compressor is dry.
5.4. Store the unit in a dry place to prevent corrosion. Always pack away the jaws with the coil spring compressor as supplied.
5.5. Grease the guide spindle (using lithium grease) if necessary, or at least every six months. Always clean the spindle before applying
grease.
fig. F
fig. G fig. H
fig. I fig. J
fig. K fig. L
Original Language Version
© Jack Sealey Limited RE225.V3 | Issue:2 (2) 12/12/17

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Original Language Version
© Jack Sealey Limited
RE225.V3 Issue 1 27/07/17
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
Page 1 of 1
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
Parts Information:
Coil Spring Compressor Kit 1800kg
Model No: RE225.V3
Item Part No. Description
1  *SPINDLE
2  MOVABLE JAW HOLDER
3 SCB.SB SOCKET HEAD CAP SCREW M10x25 BLACK
4  COMPLETE BODY
7  *RIVET
9  *ROLL PIN
11  END COVER
12  *BRASS NUT
13  *HEX NUT
14  *ROLL PIN(SILVER X 2 OR BLK X 1
Item Part No. Description
15  *BRASS BLOCK BEARING
16 FWM.S *FLAT WASHER M12 SINGLE
17  *GUARD RING
20  ADJUSTING HANDLE
21  HANDLE
22  CLAMPING MODULE
23 R REPAIR KIT (items marked ‘*’ included)
--  JAW - COVERING 80-200mm (not shown)
--  JAW - COVERING 80-120mm (not shown)
--  SAFETY WIRE (w/ QUICK LINK) (not shown)
RE225.V3 | Issue:2 (2) 12/12/17