Sealey RE229.V4 User manual

2500KG PROFESSIONAL COIL SPRING
COMPRESSOR SET LH/RH
MODEL NO: RE229.V4, RE239.V2, RE249.V2, RE259
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURYAND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
▲DANGER! Stop compressing the spring before the coil windings touch, fig.2.A. Exercise particular caution when using an air impact
wrench.
WARNING! DO NOT compress the spring to an extent where the jaws touch.
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this
equipment.
WARNING! Wear approved safety face shield (standard spectacles are not adequate).
DO NOT operate spring compressor if parts are damaged or missing as this may cause failure and/or personal injury.
8DO NOT force the spring compressor to achieve a task it was not designed to perform.
8DO NOT allow untrained persons to use the spring compressor.
9Familiarise yourself with the applications, limitations and potential hazards of the spring compressor.
9Maintain the spring compressor in good condition. Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be
dangerous and will invalidate the warranty.
9Keep the work area clean, uncluttered and ensure there is adequate lighting.
9Keep hands and body clear of the spring when operating the spring compressor.
9Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
9Remove ill fitting clothes. Remove ties, watches, rings, other loose jewellery. Contain and/or tie back long hair.
9Wear appropriate protective clothing.
9When not in use clean and store the spring compressor in a safe, dry, childproof location.
2. INTRODUCTION
Suitable for MacPherson strut coil springs. Features a yoke extension bracket that also allows use on conical springs. Supplied with
 threepairsofdi󰀨erentsizedinterchangeableyokes,forawiderangeofvehicleapplications.Plasticyokeprotectorsthatprotectthe
spring coating from damage, which can invalidate the vehicle manufacturer’s guarantee. Safety yokes carefully shaped to stop the
spring bowing while under compression.
3. SPECIFICATION
Model no’s.... ..................................................RE229.V4, RE239.V2, RE249.V2 and RE259
Capacity......................................................................................................................2500kg
Max. jaw opening........................................................................................................265mm
Drive.............................................................................................................................21mm
4. CONTENTS
Refer to
instruction
manual
Wear a face
shield Wear protective
gloves Warning!
crushing of
hands
DO NOT let coil
windings touch
Original Language Version
© Jack Sealey Limited
Contents Compressor Gold yoke
Ø80-105mm Handed Black yokes Ø105-140mm Handed Silver yokes Ø145-190mm Handed
RE229.V4 Yes Yes R/H Yes R/H Yes R/H
RE239.V2 Yes No N/A Yes L/H Yes L/H
RE249.V2 Yes Yes R/H Yes R/H + L/H Yes R/H + L/H
RE259 No No N/A Yes L/H Yes L/H
RE229.V4, RE239.V2, RE249.V2, RE259 Issue:1 05/10/22

5. OPERATION
WARNING! DO NOT compress the spring to an extent where the coil windings touch, fig.2.A.
WARNING! DO NOT compress the spring to an extent where the jaws touch fig.2.B.
5.1. Ensure the jaws and the body of the compressor are correctly aligned at all times during spring compression fig.3.A. For conical springs,
the centre line of the spring should remain parallel to the compressor body, fig.3.B.
5.2. If necessary use the extension block as in fig.4 to keep the spring and compressor body parallel.
5.3. Secure the strut with a clamp, vice or other adequate holding device.
5.4. TO COMPRESS A STRUT REMOVED FROM A VEHICLE
5.4.1. Mount the selected jaws on the compressor body, fit the retaining bolts and tighten securely.
5.4.2. Rotate the hexagonal nut, using air or hand tools to drive the jaws apart to the length of the spring and to allow compression of as many
windings as possible.
5.4.3. Place the spring strut compressor onto the spring, ensuring the spring seats correctly, fig.1.B., between the safety lips, fig.1.6. and the
outer rib fig.1.7. and cannot slide out during compression.
5.4.4. Ensure the jaws and body are correctly aligned, fig.3 / 4.
5.4.5. Rotate the hexagonal nut, using air or hand tools and compress the spring until the upper support bearing is free and the spring will
rotate.
5.5. TO DECOMPRESS A STRUT REMOVED FROM A VEHICLE
5.5.1. To decompress the spring, reverse the compress procedure.
1 Retaining bolts
2 Yoke
3 Compressor body
4 Hex nut
5 Spring
6 Safety lips
7 Outer rib
6. MAINTENANCE
6.1. Before each use check the compressor to ensure it is not damaged or worn.
6.2. If suspect, do not use the unit, but contact your local Sealey stockist.
6.3. Grease the compressor spindle as necessary, at least every six months.
6.4. Keep the compressor clean, and when not in use store in a safe, dry, childproof location.
fig.2fig.3fig.4
Original Language Version
© Jack Sealey Limited
A
B
A
B
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste.All tools, accessories and packaging should be sorted,
taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product
becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and
dispose of the product and fluids according to local regulations.
RE229.V4, RE239.V2, RE249.V2, RE259 Issue:1 05/10/22
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3
2
2
45
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61
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fig.1
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Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call
our technical team on [e-mail] or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.