Sealey MBC420 User manual

FOUR BANK 6V/12V 4 X 2AMP
AUTO MAINTENANCE CHARGER
MODEL NO: MBC420
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. ELECTRICAL SAFETY
WARNING! It is the user’s responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and
all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical
products. You may obtain an RCD by contacting your local Sealey stockist.
If the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable
Appliance Test) tested.
Electrical safety information. It is important that the following information is read and understood.
1.1.1. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
1.1.2. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
1.1.3. Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is tted with the
correct fuse - see fuse rating in these instructions.
8DO NOT pull or carry the appliance by the power cable.
8DO NOT pull the plug from the socket by the cable. Remove the plug from the socket by maintaining a rm
grip on the plug.
8DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or
replaced immediately by a qualied electrician.
1.1.4. This product is tted with a BS1363/A 13 Amp 3 pin plug.
If the cable or plug is damaged during use, switch off the electricity supply and remove from use.
Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualied electrician.
Class II products are wired with live (brown) and neutral (blue) only are marked with the Class II symbol;
A) Connect the BROWN live wire to the live terminal ‘L’.
B) Connect the BLUE neutral wire to the neutral terminal ‘N’.
C) After wiring, check that there are no bare wires and ensure that all wires have been correctly connected.
Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.
8DO NOT connect either wire to the earth terminal.
Sealey recommend that repairs are carried out by a qualied electrician.
1.2. GENERAL SAFETY
▲DANGER! BE AWARE, LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION.
FOR THIS REASON, IT VERY IMPORTANT TO READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY, EACH TIME YOU USE
THE CHARGING EQUIPMENT.
9Follow these instructions and those published by the battery and vehicle manufacturers, and the maker of any equipment you intend to
use in the vicinity of the battery. Remember to review warning marks on all products and on engines.
WARNING! Modern vehicles contain extensive electronic systems.
You are required to check with the vehicle manufacturer, for any specic instructions regarding the use of this type of equipment on
each vehicle.
9 No liability will be accepted for damage / injury, where this product is not used in accordance with all instructions.
1.3. PERSONAL PRECAUTIONS
9Ensure there is another person within hearing range of your voice and close enough to come to your aid, should a problem arise when
working near a lead-acid battery.
9Wear safety eye protection and protective clothing. Avoid touching eyes while working near battery.
9Have fresh water and soap nearby in case battery acid contacts skin, clothing or eyes.
9 Wash immediately with soap and water if battery acid contacts skin or clothing. If acid enters eye, flush eye immediately with cool, clean
running water for at least 15 minutes and seek immediate medical attention.
9Remove personal metallic items such as rings, bracelets, necklaces and watches. A lead-acid battery can produce a short-circuit current
which is high enough to weld a ring or the like to metal, which would cause severe burns.
9Ensure hands, clothing (especially belts) are clear of fan blades and other moving or hot parts of engine, remove ties and contain long hair.
8DO NOT smoke or allow a spark or flame in the vicinity of battery or engine.
1.4. CHARGING SAFETY INSTRUCTIONS
9Familiarise yourself with the application and limitations of the charger as well as the potential hazards.
Recommended fuse rating
3 Amp
Original Language Version
© Jack Sealey Limited
Wear
protective
gloves
Warning!
electricity Protect
from
rain
Use in
well
ventilated
areas
Keep away
from sources
of ignition:
battery could
explode
Refer to
instruction
manual
Warning!
explosive
material
Wear eye
protection Warning!
corrosive
substance
MBC420 Issue 1 21/08/18

Also refer to the vehicle manufacturer’s hand book. IF IN ANY DOUBT CONSULT A QUALIFIED ELECTRICIAN.
9Ensure the charger is in good order and condition before use. If in any doubt DO NOT use the unit, contact your Sealey stockist.
9 Use the starter/charger in the upright position only and ensure it is placed on a stable surface which will adequately support its weight.
9 Ensure the charger is disconnected from the mains supply before attaching/detaching the power clamps to/from the battery.
9Keep tools and other items away from the engine and ensure you can see the battery and working parts of engine clearly.
9Ensure the output of the charger is the same voltage as the battery.
9If battery has caps to access the battery fluid, remove the caps and check the fluid level before connecting the power clamps.
9If necessary top-up the battery with distilled water by referring to the battery manufacturer’s instructions (Apply the personal safety
9precautions described in part 1.3).
9If the charger receives a sharp knock or blow the unit must be checked by a qualified service agent before using.
9If the battery terminals are corroded or dirty clean them before attaching the power clamps.
9Keep children and unauthorised persons away from the working area.
8DO NOT dis-assemble the charger for any reason. The charger must only be checked by qualified service personnel.
8DO NOT try to charge a non-rechargeable battery.
8DO NOT try to charge battery if battery fluid is frozen.
WARNING! To prevent the risk of sparking, short circuit and possible explosion DO NOT drop metal tools in the battery area, or allow
them to touch the battery terminals.
8DO NOT allow power clamps to touch each other or to make contact with any metallic part of the vehicle.
8DO NOT cross connect power leads from charger to battery. Ensure positive (+/RED) is to positive and negative (-/BLACK) is to negative.
8DO NOT pull the cables or clamps from the battery terminals.
8DO NOT use the charger outdoors, or in damp, or wet locations and DO NOT operate within the vicinity of flammable liquids or gases.
8DO NOT use charger inside vehicle or inside engine compartment.
9Ensure there is effective ventilation to prevent a build-up of explosive gases, and DO NOT cover or obstruct charger ventilation louvres.
8DO NOT use the charger for a task for which it is not designed.
WARNING! DO NOT simultaneously charge batteries of different capacities or discharge levels.
WARNING! If a fuse blows, ensure it is replaced with an identical fuse type and rating. Use only Sealey genuine parts.
9 When not in use, store the charger carefully in a safe, dry, childproof location.
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of
experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the
hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
2. i INTRODUCTION
Compact 6/12V quad bank battery charger perfect for automobile, motorcycle and marine workshops. Suitable for charging a variety of batteries,
charger reacts continuously to battery condition and delivers whatever charge rate is required. Four bank charger outputting 4 x 2A depending on
the condition and the charge rate of each battery. constantly regulated voltage patterns allow the battery to be recharged fully and safely without
fear of overcharging. Compatible with all AGM, Gel and VRLA flooded batteries commonly found in everything from automotive and farm equipment
to motorcycles, ATV’s, golf buggies and personal watercraft.
3. SPECIFICATION
MODEL NO. MBC420
INPUT 200-240V AC, 50Hz
OUTPUT VOLTAGE 6V & 12V
CHARGE CURRENT 2A
BATTERY TYPES 6V & 12V lead acid batteries (WET, MF, AGM and GEL)
CHARGING VOLTAGE 14.4V ± 0.25V (for 12V battery) or 7.2V ± 0.20V (for 6V battery)
AMBIENT TEMPERATURE -10°C to +40°C
HOUSING PROTECTION IP65
4. i OPERATION
4.1. PREPARATION
It is important to correctly prepare for charging, ensuring that you follow Section 1 safety regulations carefully. Check that the capacity
of the battery is compatible with the charger output.
4.1.1. Follow any vehicle manufacturer’s instructions regarding battery charging. Note special instructions for in-vehicle charging.
4.1.2. Check polarity of battery posts. A positive (pos, p, +) battery post may have a larger diameter than a negative (neg, n, -) post.
Connect the battery lead plastic plug to the charger / maintainer plastic plug, see g.1.
4.2. BATTERY CHARGING
4.2.1. Follow the battery manufacturer’s recommendations for battery cell caps
during charging. Loosen cell caps if applicable.
4.2.2. Open all battery compartments and ventilate for at least 15 minutes before
plugging into the mains supply.
4.2.3. Connect the battery lead terminal rings or alligator clips directly to the
corresponding battery posts.
4.2.4. Position the RED terminal ring or alligator clip on the POSITIVE post
connector.
4.2.5. Position the BLACK terminal ring or alligator clip on the NEGATIVE post
connector. Make sure all battery connections are tight and clean.
4.2.6. Plug into the mains supply, using a suitably rated heavy duty extension cord.
4.2.7. Short Circuit/Reverse Polarity Protection
If the charger leads are wrongly connected the POWER ON light will ash, see g.2.
4.2.8. The POWER ON indicator will turn off.
Original Language Version
© Jack Sealey Limited MBC420 Issue 1 21/08/18
fig.1

4.2.9. If the battery voltage is more than 7.5V, the charger will charge the batteries according to 12V mode, the 12V LED LIGHT will turn
RED. If the battery voltage is less than 7.5V, the charger will charge the batteries according to 6V mode, the 6V LED LIGHT will turn
RED, see g.2.
4.2.10. The charger begins charging with 0.8A low current to recover the batteries automatically if the batteries are not full.
4.2.11. LED LIGHTS:
When the red light is on it indicates that the battery is correctly connected and the charger is charging it. The charger will deliver its full
rated current until this light turns from red to green (charged).
When the battery is fully charged, the LED will turn to green and the
charger will switch to a storage/maintenance charge mode, see g.2.
The charger will automatically monitor and maintain the battery with 0.8A
charging current.
4.2.12. When you are ready to use your vehicle, unplug from the mains supply,
followed by unplugging your battery terminal lead from the charger.
4.2.13. The battery lead with terminals may be left attached to the battery.
Use care to safely stow the battery lead away from heat sources, sharp
edges and avoid pinching or crushing. The battery lead with alligator clips
should be removed before installing or using the battery.
IMPORTANT -- If the battery is totally dead (below 4 volts) the Bank
charger will not start. This is due to its internal safety circuit. The
charger safety circuit must sense more than 4 volts before it will allow
the charger to turn on. If the battery voltage is below 4 volts, the
charger will not operate and the lights will not turn on. Have the
battery checked by a dealer if the battery voltage is very low.
Most 12 volt lead acid batteries are likely to be defective if their voltage
is below 9 volts
5. MAINTENANCE
5.1. Cleaning and user maintenance should be carried out by competent persons.
5.2. After use and before performing maintenance, unplug and disconnect the battery charger.
5.3. Use a dry cloth to wipe all battery corrosion and other dirt or oil from the battery connectors, cords, and the charger case.
5.4. Ensure that all of the charger components are in place and in good working condition, for example, the plastic boots on the battery
clips.
5.5. Servicing does not require opening the unit, as there are no serviceable parts.
5.6. All other servicing should be performed by qualied service personnel.
5.7. If the mains cable is damaged, do not use until repaired.
5.8. Store the charger unplugged, in an upright position. The cord will still conduct electricity until it is unplugged from the mains.
5.9. Store inside, in a cool, dry place.
8DO NOT store the connectors clipped together, on or around metal, or clipped to cables. If the charger is moved around the shop or
transported to another location, take care to avoid/prevent damage to the cables, connectors and charger. Failure to do so could result
in personal injury or property damage.
Original Language Version
© Jack Sealey Limited MBC420 Issue 1 21/08/18
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment
(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid
waste authority for recycling information.
fig.2
Parts support is available for this product. Please email [e-mail] or telephone [phone]