Sealey CRM10 User manual

INSTRUCTIONS FOR:
RETRACTING CABLE REELS &
LEAD LAMPS
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
CRM10, 15, 8/230, 12/12, 15/12 - 0080 - (2) - 060201
1. SAFETY INSTRUCTIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1.1. ELECTRICAL SAFETY
p WARNING! It is the users responsibility to read, understand and comply with the following:
You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and
all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety
devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD
(Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable products that are plugged
into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You may obtain a Residual Current Device by
contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by
a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance
and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure the insulation on all cables and the product itself is safe before connecting to the mains power
supply. See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply, leads, plugs for wear and damage and all electrical connections
to ensure that none is loose.
1.1.6. Important: Ensure that the product voltage matches the power supply to be used.
1.1.7. DO NOT pull power plugs from sockets by the power cable.
1.1.8. DO NOT use worn or damaged leads, plugs or connections. Immediately replace or have repaired
by a qualified electrician. A U.K. 3 pin plug with ASTA/BS approval is fitted. In case of damage, remove
and fit a new plug according to the following instructions (discard old plug safely).
(UK only - see diagram at right). Ensure the unit is correctly earthed via a three-pin plug.
a) Connect the GREEN/YELLOW earth wire to the earth terminal E.
b) Connect the BROWN live wire to live terminal L.
c) Connect the BLUE neutral wire to the neutral terminal N.
d) After wiring, check that there are no bare wires, that all wires have been correctly
connected, that cable outer insulation extends beyond the cable restraint and
that the restraint is tight.
Blue
Neutra
l
Yellow & Green
Earth wire
Cable
restrai
FUSE RATINGS
CRM10 - 13 AMP
CRM15 - 13 AMP
CRM8/230 - 13 AMP
CRM12/12 - 3 AMP
CRM15/12 - 3 AMP
Brown
Live
wire
Model Nos: CRM10, CRM15, CRM8/230, CRM12/12 & CRM15/12
1.2. GENERAL SAFETY
3Familiarise yourself with the application and limitations of the reel, as well as the specific hazards.
pWARNING! Isolate the reel from the electrical supply before connecting or disconnecting equipment, servicing or performing any maintenance.
3Maintain the reel in good condition (use an authorised service agent).
3Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
3Locate and fix the reel in a suitable work area. Do not position in direct sun light, or in areas of extreme heat or cold.
3Keep extended cable away from heat, oil and sharp edges. Check cables for wear before each use and ensure all connections are secure.
3Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3Keep children and unauthorised persons away from the work area.
7DO NOT use the reel for any purpose other than that for which it is designed.
7DO NOT operate the reel when you are tired, under the influence of alcohol, drugs or intoxicating medication.
3When not in use switch off the electrical supply and retract cable into case.
pWARNING! DO NOT dismantle the reel casing, or attempt to remove the screws on the sides. To do so may result in damage to the
reel and/or personal injury and will invalidate the warranty. Internal maintenance, which will require the opening of the casing, must only
be undertaken by an authorised service agent.

2. TECHNICAL SPECIFICATIONS
4.1. Cable lock - all models except CRM8/230
4.1.1. To lock the cable whilst in an extended position, the recoil control (fig.1) should be positioned
so that pin A is engaged in slot B.
Regular bursts of clicking will be heard as the cable is pulled off the reel. When the tension is
released the cable will retract slightly and then lock.
4.1.2. To release the cable and allow it to automatically rewind, pull the cable out from the locked position
until the clicking stops and then release.
4.1.3. To release the ratchet, so that the cable remains in constant tension, pull out the recoil
control (fig.1), so that pin A is disengaged from slot B, and turn through approx. 90O.
4.2. Cable lock - CRM8/230
4.2.1. The recoil control spring and lever are beneath the black, hinged cover.
4.2.2. To lock the cable whilst in an extended position, the recoil control spring should be on the anchor
pin which is level with the supply cable inlet.
Regular bursts of clicking will be heard as the cable is pulled off the reel. When the tension is released the cable will retract slightly
and then lock.
4.2.3. To release the cable and allow it to automatically rewind, pull the cable out from the locked position until the clicking stops and then release.
4.2.4. To release the ratchet, so that the cable remains in constant tension, move the recoil control spring onto the anchor pin which is level
with the thermal cut-out reset button.
pWARNING! The reel tension is factory set, if any adjustment is required contact an authorised service agent. DO NOT remove any of
the black spring cover screws.
4.3. Thermal cut-out
4.3.1. In the event of the reel being overloaded the cut-out will trip. If this occurs disconnect reel from the 230V supply and then determine and
rectify the cause of overload.
4.3.2. Reconnect to the supply and press the cut-out reset button (having allowed two or three minutes for cooling).
4. OPERATION
5. DECLARATION OF CONFORMITY
3. MOUNTING
Model No: CRM10 CRM15 CRM8/230 CRM12/12 CRM15/12
Input: 230V 230V 230V 230V 230V
Output: 230V 230V 230V 12V 12V
Power Wound/Unwound: 1440/2400W 1440/2400W 60W 60W 60W
Cable Length: 10m 15m 8m 12m 15m
Bulb Fitting: N/A N/A ES Cap ES Cap ES Cap
Cable Size: 3 x 1.5mm23 x 1.5mm2---
Thermal Cut-out: Yes Yes Yes 12V circuit 12V circuit
01284 757500 E-mail: [e-mail]
01284 703534
Sole UK Distributor, Sealey Group,
Bury St. Edmunds, Suffolk.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
CRM10, 15, 8/230, 12/12, 15/12 - 0080 - (2) - 060201
Declaration of Conformity We, the sole importer into the UK, declare that the products listed below are in conformity with the following
standards and directives.
For Jack Sealey Ltd. Sole importer into the UK of Sealey Power Products.
RETRACTING CABLE REELS & LEAD LAMPS
Models: CRM10, CRM15, CRM8/230, CRM12/12 &
CRM15/12
98/37/EC Machinery Directive
89/336/EEC EMC Directive
73/23/EEC Low Voltage Directive
93/68/EEC CE Marking Directive
7th February 2001
Signed by Mark Sweetman
The construction files for these products are held by the Manufacturer and may be
inspected, by a national authority, upon request to Jack Sealey Ltd.
fig. 1
3.1. Wall mount the reel using the bracket provided. Ensure the wall and the mounting screws and plugs will adequately support the weight
of the reel and the tension of the cable.
3.2. Ensure that the cable can be pulled out to, and reeled back from, work sites without rubbing on the sides of the cable entry.