Sealey MS025 User manual

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE
AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
INSTRUCTIONS FOR:
HEAVY DUTY MOTORCYCLE CHAIN
SPLITTER & RIVETING TOOL SET
MODEL No: MS025
1. SAFETY INSTRUCTIONS
2. INTRODUCTION & CONTENTS
WARNING! Ensure Health and Safety, local authority and general
workshop practice regulations are adhered to when using tools.
DO NOT use this tool if any parts are missing or damaged.
DO NOT use this tool for any purpose other than that for which it is
designed.
Wear approved eye protection. A full range of personal safety
equipment is available from your Sealey dealer.
Wear suitable clothing to avoid snagging. Do not wear jewellery
and tie back long hair.
Maintain correct balance and footing, do not over-reach. Ensure
the floor is not slippery and wear non-slip shoes.
Keep children and other unauthorised persons away from the
working area.
Keep yourself and tools away from hot engine parts.
Maintain the tool components in a good and clean condition for
best and safest performance.
Replace or repair damaged parts. Use genuine parts only.
Unauthorised parts may be dangerous and will invalidate the
warranty.
Ensure that the motorcycle is standing on a level surface and that it
is adequately supported on its own centre stand, or by other
means, before commencing any work.
Ensure that the motorcycle's engine is turned off.
DO NOT use this tool when you are tired or under the influence
of alcohol, drugs or intoxicating medication.
When work is completed, clean tools and replace in the carrying
case and store in a safe, dry, childproof location.
Comprehensive set designed to adjust length of motorcycle chains by
removing or adding links. Set is also ideal for use on horticultural and
agricultural machinery. Includes tools designed for riveting and plate
holder for connecting links accurately.
Contents:
Pin Holder, U-Holder, Plate Holder, Pins - 3, 4, 5mm,
Anvils - 3, 4, 5mm
fig.1
fig.2 - Disassembling a chain
3. OPERATION
Original Language Version MS025 Issue: 1 - 02/11/10
IMPORTANT: These instructions are provided as a guide only.
Always refer to the motorcycle manufacturer’s service
instructions, or a proprietary manual, to establish the current
procedure and data, also any warnings or cautions particular to
the motorcycle.
Before commencing work, ensure that the tool is suitable for the
selected chain size and connecting link. Ensure that the new
connecting link is of the same size and type as the chain to be
connected.
The pins in this set are consumable parts and therefore not
covered by the warranty. When selecting a pin, ensure that it is not
too big for the chain pin, as it may jam in the chain, or too small, as
it may break.
3.1. Disassembling a chain.
3.1.1. Fit a suitably sized pin for the size of chain, into the pin holder
(fig.2.2). Ensure that it is pushed fully home. Ensure that the pin
holder is wound back into the body to allow enough space for it to fit
around the chain.
3.1.2. Position the matching sized anvil into the aperture in the Uholder
and place the Uholder over the chain link to be removed (fig.2.1).
3.1.3. Slide the pin holder body onto the Uholder and tighten the securing
screw in position A(fig.2.3).
3.1.4. Ensure that the chain link is correctly positioned against the hole in
the anvil at the rear of the Uholder, and screw in the pin holder until
the pin is touching the face of the chain link pin to be removed.
Check that everything is lined up.
3.1.5. Use a 27mm spanner to hold the pin holder body and a 19mm
spanner to turn the pin holder. Turn the pin holder clockwise and
proceed to start pushing out the link pin from the chain.
Re-check that all parts are lined up and that the pin is centred on
the link pin. Continue to push out the link pin (fig.2.4).
Note: If excessive resistance is felt initially and there is difficulty in
turning the pin holder, the pin may be too large for the link pin.
Try one size smaller pin and anvil if possible.

fig.3 - Press fitting link plate fig.4 - Riveting pins
fig.5 fig.6
3.2. Press fitting link plate.
3.2.1. Connect the two ends of the chain with a new connecting link.
Note: Ensure that Orings are correctly positioned between the
plates, and that the plates are adequately lubricated - see
manufacturer's instructions (fig.5).
3.2.2. Position the Uholder over the link so that the end of the plate's pins
fit into the 2 recesses (fig.3.2).
3.2.3. Fit a suitably sized pin into the pin holder and position the plate
holder over the end of the pin (fig.3.3).
3.2.4. Slide the pin holder body onto the Uholder and tighten the securing
screw in position A (fig.3.4).
3.2.5. Screw in the pin holder so that the plate holder is in contact with
the new link (fig.3.5).
3.2.6. Use a 27mm spanner to hold the pin holder body and a 19mm
spanner to turn the pin holder. Turn the pin holder clockwise and
proceed to start push fitting the link plate onto the pins (fig.3.6).
Back off the pin holder and remove the plate holder, then follow the
instructions for riveting in 3.3.
3.3. Riveting pins.
3.3.1. Loosen securing screw and reposition the pin holder body on the
U holder in position B and retighten the securing screw (fig.4.3).
3.3.2. Screw in the pin holder, ensuring that the riveting pin is positioned
centrally onto one of the pin heads (fig.4.1).
3.3.3. Use a 27mm spanner to hold the pin holder body and a 19mm
spanner to turn the pin holder. Turn the pin holder clockwise and
start to push the riveting pin onto the pin. Keep checking to ensure
that the riveting pin is centrally located on the pin and that it is
cleanly riveting it.
3.3.4. The rivet should be clean, centred and deep enough, see fig.6.
3.3.5. When the first pin has been riveted, undo the pin holder, re-position
the chain so that the other pin is lined up with the riveting pin and
repeat the above procedure in 3.3.3.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version MS025 Issue: 1 - 02/11/10
Parts support is available for this product. To obtain a parts listing and/or diagram, please log on to
www.sealey.co.uk, email [e-mail] or phone [phone].