Sealey PPD100 User manual

100MM 2-STROKE PETROL POST DRIVER
MODEL NO: PPD100
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. GENERAL SAFETY
WARNING! Stop the engine and disconnect the spark plug before changing accessories or performing any maintenance.
WARNING! DO NOT operate the driver if damaged. Replace or repair using recommended parts only. Unauthorised parts may
be dangerous and will invalidate your warranty. Use authorised Service agent only.
9Keep the driver in good condition. Regular maintenance will give the best and safest performance.
9Wear appropriate PPE when using driver.
8DO NOT allow children or untrained persons to operate the driver. Children should be supervised to ensure that they DO NOT play
with the machine.
9The machine can be used by people with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they
have been given supervision or instruction concerning use of the machine in a safe way and understand the hazards involved.
8DO NOT jam the operating trigger in the operating position and DO NOT pull the trigger without holding the driver firmly in both hands.
8DO NOT use the driver if you are tired or under the influence of alcohol, drugs or intoxicating medication.
9When not in use, disconnect the spark plug. Drain off any unused fuel into suitable container and dispose of according to local
regulations. Clean and dry the driver and store in case.
1.2. ENGINE SAFETY
WARNING! Check the engine oil level before each start-up. Only use approved oil. Never operate the engine with insu󰀩cient oil.
WARNING! DO NOT touch spark plug or plug lead whilst the engine is running; severe, potentially fatal, electric shock may result.
9Ensure that only the correct fuel type and grade is used.
8DO NOT check ignition system by removing the spark plug or spark plug lead. Use specific tester or contact service agent.
8DO NOT operate the driver in an enclosed area as the motor exhaust fumes are a health hazard. Always ensure adequate ventilation.
8DO NOT leave the driver unattended whilst operating, and DO NOT remove the fuel cap whilst the engine is running.
8DO NOT refuel the engine whilst it is running. Stop the engine and allow it to cool for two minutes before attempting to refuel.
8DO NOT refuel in a closed or poorly ventilated environment as there is a danger of explosion or fire. Refuel outdoors only.
8DO NOT smoke or place the driver near any naked flames whilst re-fuelling.
8DO NOT operate driver if there is a fuel leak. Move the unit and avoid using until the leak has been fixed and the machine is dry.
8DO NOT start the engine if there are any flammable materials near the exhaust system or in the path of the exhaust gases.
8DO NOT block the engine ventilation grilles.
9Ensure engine fuel is stored in an approved container.
9For long term storage ensure the fuel is drained and that the driver is adequately protected against frost.
8DO NOT operate the engine with the air filter removed.
8DO NOT touch the engine during or after use. To avoid burns, allow it to cool before handling.
2. INTRODUCTION
Heavy-duty and easy-to-use post driver, designed to knock posts up to Ø100mm diameter in to the ground. Powered by a lightweight, compact
and powerful 2-stroke 52cc air cooled single cylinder engine. Recoil start and a fuel capacity of 1.3L. Supplied with three sets of post rings: 20
x Ø49mm, 50 x Ø69mm, 70 x Ø100mm, allowing the machine to be used with a wide range of diameter posts. Supplied complete with storage
case with integral wheels for ease of transport, as well as full tool kit, spare grease and fuel mixing container.
3. SPECIFICATION
Model No.: ................................................................PPD100
Engine capacity:............................................................. 52cc
Engine type:...................... single cylinder air cooled 2-stroke
Fuel consumption:.......................................................0.6L/hr
Fuel tank: ............................................... 2-Stroke 25:1 (1.3L)
Impact energy: ............................................................ 20-55J
Impact frequency: ............................................. 700:1350rpm
Maximum power:.............................................. 2HP 9000rpm
Maximum torque: ..........................................2.5Nm 5000rpm
Noise rating:................................................. LWA112, 1dB(A)
PPD100 Issue 1 29/03/21
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Hot surfaces
Wear eye
protection
Wear protective
gloves
Wear ear
protection
Wear safety
footwear
Wear protective
clothing
Vibration/Uncertainty................................. 13.89m/s²/1.5m/s²

PPD100 Issue 1 29/03/21
Original Language Version
© Jack Sealey Limited
4. OPERATION
NOTE: Read and fully understand the safety instructions before using this driver.
WARNING: Turn engine o󰀨, disconnect the spark plug and allow to cool before
re-lling with fuel or making any adjustment.
4.1. Unscrew piling socket retainer and t appropriate piling socket (g.1).
Ret retainer before use.
4.2. When initially starting the engine from cold, prime the unit by depressing the
priming bulb three or four times (g.1).
4.3. When the engine is started from cold for the rst time, close the choke (g.1).
4.4. Sharply pull the starter pull cord (g.1) to it’s extent and allow it to rewind gently
under control. The engine should start after 2-4 pulls.
4.5. When running, re-open the choke and allow to idle until running smoothly before
using.
4.6. Once running smoothly, squeeze the throttle lever to achieve the required speed.
4.7. Optimum running speed is mid-range.
8DO NOT run engine at high speed when not being used as a driver.
4.8. To turn the engine o󰀨, slide the engine cut o󰀨 switch (g.1) to the stop position. Reset switch after use or the engine will not re.
5. MAINTENANCE
WARNING: Turn driver o󰀨 and disengage the spark plug before cleaning, re-lling with fuel/grease, making any adjustment
or replacing components.
5.1. AIR FILTER
5.1.1. Unclip the lter housing (g.1) and remove the lter.
5.1.2. Clean lter using warm water and detergent. Dry thoroughly before replacing.
5.2. SPARK PLUG
5.2.1. Gently brush the carbon / sediment from tip of spark plug using a wire brush
or emery paper.
5.2.2. Gently clean the facing surfaces of the electrodes using very ne emery cloth
or similar and set the gap between them to be 0.5 to 0.7mm wide.
5.3. IMPACT CYLINDER LUBRICATION
5.3.1. After 50 hours usage, remove impact lubrication hole plug (g.1, g.2) using
hex key supplied.
5.3.2. Top up level from lubricant tube and replace threaded plug when completed.
5.4. FUEL FILTER
5.4.1. If the fuel lter is blocked the engine will exhibit reduced performance. To clean the lter it is necessary to remove it from inside the
fuel tank using a long wire hook to gently pull it out of the ller neck. Replace carefully once cleaned of debris / sludge.
5.5. GENERAL CLEANING
5.5.1. Brush o󰀨 unit and exhaust housing to ensure adequate ventilation around the cylinder heat sink ns.
5.6. STORAGE
5.6.1. Store driver in the storage container provided.
5.6.2. Clean and dry unit and empty fuel tank before storing.
6. TROUBLESHOOTING
fig.2
Choke
Primer bulb
Starter pull
cord
Throttle
Engine cut
o󰀨 on far side Impact
lubrication
cover plate
Air lter
Exhaust
housing
fig.1
Piling socket
retainer
Symptom Possible cause Solution
Poor starting / poor running Spark plug soiled Clean spark plug (section 5.2)
Fuel shortage, lter blocked Top up / Clean See section 5.4
Check choke position See section 4.3
Air lter clogged See section 5.1
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment
(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid
waste authority for recycling information.