KEBCO COMBIVERT F5 Instructions for use

APPLICATION MANUAL
05/2004
Part.No.:00.F5.MEA-K270
Charge 40,- EURO
KEBCOMBIVERT F5-MULTI / SERVO 2.7

1 1 Name: Basis
KEB COMBIVERT F5-M / S
218.05.04
Introduction General
© KEB Antriebstechnik, 2002
All Rights reserved
Chapter Section Page Date

113
18.05.04KEB COMBIVERT F5-M / S
Name: Basis
1
Introduction
General
© KEB Antriebstechnik, 2002
All Rights reserved
Chapter Section PageDate
Thischaptershallallowa fastaccesstothewantedinformation.Itconsistsofcontents,
index and search criterion.
Here the inverter and its features as well as the operating conditions and application
purpose are described.
Description ofhardware,technical data of the inverteras well as connection of power
and control terminals.
Thebasic operation of the KEB COMBIVERTlikepasswordinput, parameterandset
selection.
A list of all parameters classified according to parameter groups. The parameter
description comprises addresses, value ranges and references with regard to the
functions for which they are used.
To make the programming easier all inverter functions and the parameters belonging
to it are comprised in this chapter.
Gives support with regard to theinitialstart-up and showspossibilitiesandtechniques
for the optimization of the drive.
Describes special operating modes, like e.g.DC-coupling.
Avoidance of errors, evaluation of error messages and elimination of the causes.
Serves as aid for the lay out design during the planning stage.
Surveyof the possible interconnectionof the KEB COMBIVERT in existing networks.
Everything that didnít fit anywhere else or what we didnít think of earlier.
1. Introduction
2. Summary
3. Hardware
4. Operation
5. Parameter
6. Functions
7. Start-up
8. Special Operation
9. Error Assistance
10. Project Planning
11. Networks
12. Annex

Introduction
1 1 Name: Basis
KEB COMBIVERT F5-M / S
418.05.04 © KEB Antriebstechnik, 2002
All Rights reserved
Chapter Section Page Date

1.1 General
Introduction
1. Introduction
2. Summary
3. Hardware
4. Operation
5. Parameter
6. Functions
7. Start-up
8. Special Operation
9. Error Assistance
10. Project Planning
11. Networks
12. Annex
115
18.05.04KEB COMBIVERT F5-M / S
Name: Basis
© KEB Antriebstechnik, 2002
All Rights reserved
Chapter Section PageDate
1.1.1 Table of Contents ................... 7
1.1.2 Preface ................................. 13

1 1 Name: Basis
KEB COMBIVERT F5-M / S
618.05.04
Introduction General
© KEB Antriebstechnik, 2002
All Rights reserved
Chapter Section Page Date

117
18.05.04KEB COMBIVERT F5-M / S
Name: Basis
1
Introduction
General
© KEB Antriebstechnik, 2002
All Rights reserved
Chapter Section PageDate
1.1 General
1. Introduction
1.1.1 Table of Contents
1. Introduction............................................................................................ 1.1.7
1.1 General ................................................................................................1.1.7
1.1.1 Table of Contents ................................................................1.1.7
1.1.2 Preface..............................................................................1.1.13
2. Overview................................................................................................. 2.1.3
2.1 Product Description...........................................................................2.1.3
2.1.1 Features of KEB COMBIVERT............................................2.1.3
2.1.2 Function Principle ...............................................................2.1.3
2.1.3 Application as directed........................................................2.1.4
2.1.4 Type Code...........................................................................2.1.5
2.1.5 Validity of Specifications .....................................................2.1.6
2.1.6 Unit Sizes 230V-Class ........................................................2.1.6
2.1.7 Unit Sizes 400V-Class ........................................................2.1.8
2.1.8 Overload curve ..................................................................2.1.13
2.1.9 Overload protection in the lower speed range ...................2.1.13
3. Hardware ................................................................................................ 3.1.3
3.1 Control Units.......................................................................................3.1.3
3.1.1 Survey .................................................................................3.1.3
3.1.2 Housing Size D - E..............................................................3.1.4
3.1.3 Housing Size >= G ..............................................................3.1.4
3.1.4 Terminal strip X2A ...............................................................3.1.5
3.1.5 Connection of the control.....................................................3.1.6
3.1.6 Digital inputs ......................................................................3.1.6
3.1.7 Analog inputs ......................................................................3.1.6
3.1.8 Voltage Input / External Power Supply ................................3.1.7
3.1.9 Digital Outputs.....................................................................3.1.7
3.1.10 Relay Outputs......................................................................3.1.7
3.1.11 Analog Outputs....................................................................3.1.8
3.1.12 Voltage Output.....................................................................3.1.8
4. Operation................................................................................................ 4.1.3
4.1 Fundamentals.....................................................................................4.1.3
4.1.1 Parameters, .........................................................................4.1.3
4.1.2 Selection of a Parameter .....................................................4.1.4
4.1.3 Adjustment of ParameterValues..........................................4.1.4
4.1.4 ENTER-Parameter ..............................................................4.1.4
4.1.5 Non-programmable Parameters ..........................................4.1.5
4.1.6 Resetting of Error Messages ...............................................4.1.5
4.1.8 Acknowledgement of Status Signals...................................4.1.5
4.1.7 Resetting of Peak Values.....................................................4.1.5
4.2 Password Structure ...........................................................................4.2.3
4.2.1 Password Levels .................................................................4.2.3

1 1 Name: Basis
KEB COMBIVERT F5-M / S
818.05.04
Introduction General
© KEB Antriebstechnik, 2002
All Rights reserved
Chapter Section Page Date
4.2.2 Passwords...........................................................................4.2.4
4.2.3 Changing of Password Level...............................................4.2.4
4.3 CP-Parameter .....................................................................................4.3.3
4.3.1 Operation in CP-Mode.........................................................4.3.3
4.3.2 FactorySetting ....................................................................4.3.4
4.3.3 Password Input....................................................................4.3.6
4.3.4 Operating Display................................................................4.3.6
4.3.5 Basic Adjustment of the Drive .............................................4.3.8
4.3.6 Special Adjustments..........................................................4.3.14
4.3.7 FactorySettings.................................................................4.3.22
4.4 Drive-Mode..........................................................................................4.4.3
4.4.1 Adjustment Possibilities ......................................................4.4.3
4.4.2 Display and Keyboard ......................................................... 4.4.3
4.4.3 Setpoint Display /Setpoint Input ..........................................4.4.3
4.4.4 Rotation Setting...................................................................4.4.4
4.4.5 Start / Stop / Run .................................................................4.4.4
4.4.6 Leaving the Drive-Mode ......................................................4.4.5
4.4.7 Further Settings...................................................................4.4.5
5. Parameter ............................................................................................... 5.1.3
5.1 Parameter............................................................................................ 5.1.3
5.1.1 ParameterGroups ...............................................................5.1.3
5.1.2 F5-MULTI Control ................................................................5.1.4
5.1.3 F5-SERVO Control..............................................................5.1.4
5.1.4 F5-A-SERVO Control ..........................................................5.1.4
5.1.5 Parameter Listing ................................................................5.1.5
6. Functional Description ......................................................................... 6.1.3
6.1 Operating and Unit Data ....................................................................6.1.3
6.1.1 Summaryof ru-Parameter....................................................6.1.3
6.1.2 Summaryof In-Parameter....................................................6.1.4
6.1.3 Summaryof Sy-Parameter...................................................6.1.4
6.1.4 Explanation to Parameter Description .................................6.1.5
6.1.5 Description of ru-Parameter.................................................6.1.6
6.1.6 Description of In-Parameter ...............................................6.1.21
6.1.7 Description of Sy (System) - Parameter.............................6.1.25
6.2 Analog In- and Outputs......................................................................6.2.3
6.2.1 Summary Description Analog Inputs ...................................6.2.3
6.2.2 Interface Selection (An.0; An.10) .........................................6.2.4
6.2.4 Save Mode (An.2; An.12; An.22)..........................................6.2.5
6.2.5 Input Selection (An.3; An.13; An.23) ....................................6.2.5
6.2.3 Interference Suppression Filter (An.1; An.11; An.21) ...........6.2.5
6.2.6 Zero Point Hysteresis (An.4;An.14; An.24)..........................6.2.6
6.2.7 Amplifier of the Input Characterstic......................................6.2.7
6.2.8 Lower and Upper Limit ........................................................6.2.8
6.2.9 Selection Set Point-/Auxiliary Input (An.30).........................6.2.9
6.2.10 Brief Description Analog Outputs ......................................6.2.10
6.2.11 Output signals ...................................................................6.2.11

119
18.05.04KEB COMBIVERT F5-M / S
Name: Basis
1
Introduction
General
© KEB Antriebstechnik, 2002
All Rights reserved
Chapter Section PageDate
6.2.12 Analog Output / Functions (An.31/An.36/An.41)...............6.2.11
6.2.13 Analog Output / Display.....................................................6.2.12
6.2.14 Gain of Output Characteristic.............................................6.2.12
6.2.15 Period ANOUT3 (An.46)....................................................6.2.13
6.2.16 ANOUT 1...4 Digital Settings (An.32/37/42/48) .................6.2.13
6.2.17 Used Parameters..............................................................6.2.14
6.3 Digital In- and Outputs.......................................................................... 6.3.3
6.3.1 Summary Description Digital Inputs ....................................6.3.3
6.3.2 Input Signals PNP / NPN (di.0) ...........................................6.3.3
6.3.3 Setting of Digital Inputs by Software (di.1, di.2) ...................6.3.4
6.3.4 TerminalStatus (ru.21) ........................................................6.3.5
6.3.5 Digital Filter (di.3) ................................................................6.3.5
6.3.6 Inversion of Inputs (di.4) ......................................................6.3.5
6.3.7 Edge-triggering (di.5)...........................................................6.3.5
6.3.8 Strobe-dependent Inputs (di.6, di.7, di.8).............................6.3.6
6.3.9 InputStatus (ru.22) ..............................................................6.3.8
6.3.10 Reset/Input Selection and Edge Evaluation (di.9 / di.10) ....6.3.8
6.3.11 Assignment of the Inputs .....................................................6.3.8
6.3.12 Summary Description - Digital Outputs..............................6.3.11
6.3.13 Output Signals...................................................................6.3.12
6.3.14 Outputfilter (do.43, do.44)..................................................6.3.12
6.3.15 Switching Conditions (do.0...do.7) .....................................6.3.13
6.3.16 Inverting of Switching Conditions for Flags (do.8...do.15)..6.3.16
6.3.17 Selection of Switching Conditions for Flags (do.16...do.23)6.3.16
6.3.18 Linking the Switching Conditions for Flags (do.24) ...........6.3.16
6.3.19 Inverting of Flags (do.25...do.32) .......................................6.3.17
6.3.20 Selection of Flags (do.33...do.40) ......................................6.3.17
6.3.21 Linking the Flags (do.41) ...................................................6.3.17
6.3.22 Inversion of Outputs (do.42)...............................................6.3.18
6.3.23 OutputTerminalStatus (ru.25) ...........................................6.3.18
6.3.24 Hardware output allocation (do.51)....................................6.3.18
6.3.25 Programming Example......................................................6.3.19
6.3.26 Used Parameters...............................................................6.3.20
6.4 Setpoint-, Rotation- and Ramp Adjustment .....................................6.4.3
6.4.1 Brief Description..................................................................6.4.3
6.4.2 Reference source oP.0 ........................................................6.4.4
6.4.3 Rotation Source oP.1...........................................................6.4.6
6.4.4 Fixed values (oP.18...23) .....................................................6.4.9
6.4.5 Setpoint Limits...................................................................6.4.11
6.4.6 Setpoint Calculation ..........................................................6.4.12
6.4.7 Ramp generator ................................................................6.4.13
6.4.8 Limiter (oP.40 / oP.41) ........................................................6.4.15
6.4.9 Ramp with constant time ...................................................6.4.15
6.4.9 Used Parameters...............................................................6.4.18
6.5 Voltage-/Frequency Characteristic Adjustment...............................6.5.3
6.5.1 ControlType (ud.2) and Max Frequency Mode (only F5-B)..6.5.3

1 1 Name: Basis
KEB COMBIVERT F5-M / S
10 18.05.04
Introduction General
© KEB Antriebstechnik, 2002
All Rights reserved
Chapter Section Page Date
6.5.2 Rated frequency (uF.0) and Boost (uF.1) .............................6.5.4
6.5.3 Additional Rated Point (uF.2/uF.3) .......................................6.5.4
6.5.4 Delta Boost (uF.4/uF.5) ........................................................6.5.4
6.5.5 Voltage Stabilization (uF.9)..................................................6.5.5
6.5.6 Maximal voltage mode (uF.10).............................................6.5.6
6.5.7 Switching Frequency (uF.11) ...............................................6.5.6
6.5.8 Used Parameters.................................................................6.5.7
6.6 Motor Data and Controller .................................................................6.6.3
6.6.1 Motor Name Plate................................................................6.6.3
6.6.2 Motor Data DASM................................................................6.6.3
6.6.3 MotorAdaption (Fr.10) ......................................................... 6.6.6
6.6.4 Torque Limitation .................................................................6.6.7
6.6.5 Flux Lowering Calculation...................................................6.6.8
6.6.6 Motor Data DSM..................................................................6.6.9
6.6.7 MotorData Parameter .......................................................6.6.10
6.6.8 Controller Structure ...........................................................6.6.11
6.6.9 Current Control (Torque Control) .......................................6.6.12
6.6.10 Flux / Rotor Adaption.........................................................6.6.13
6.6.11 Speed Control ...................................................................6.6.14
6.6.12 Torque Control...................................................................6.6.15
6.6.13 Used Parameters...............................................................6.6.16
6.7 Protective Functions..........................................................................6.7.3
6.7.1 Ramp Stop and Hardware Current Limit..............................6.7.3
6.7.2 Current Limit Constant Run (Stall-Function)........................6.7.5
6.7.3 Automatic Restart and Speed Search .................................6.7.7
6.7.4 Dead Time Compensation uF.18.........................................6.7.9
6.7.5 Base-Block Time (uF.12) and Voltage Level (uF.13) ............ 6.7.9
6.7.6 Response to Errors or Warning Signals...............................6.7.9
6.7.7 QuickStop (Pn.58...60) .....................................................6.7.13
6.7.8 Motor Protection Mode ......................................................6.7.15
6.7.9 GTR7-Control....................................................................6.7.19
6.7.10 Special Functions..............................................................6.7.20
6.8 Parameter Sets ...................................................................................6.8.3
6.8.1 Not Programmable Parameters ...........................................6.8.3
6.8.2 Security-Parameters ............................................................6.8.3
6.8.3 System-Parameters .............................................................6.8.3
6.8.4 Indirect and Direct Set Addressing ......................................6.8.3
6.8.5 Copying of Parameter Sets via Keyboard (Fr.1) ...................6.8.4
6.8.6 Copying of Parameter Sets via Bus (Fr.1, Fr.9) ....................6.8.4
6.8.7 Parameter Set Selection......................................................6.8.5
6.8.8 Locking of Parameter Sets...................................................6.8.8
6.8.9 ParameterSet ON/OffDelay (Fr.5, Fr.6) ...............................6.8.8
6.8.10 Used Parameters.................................................................6.8.9
6.9 Special Functions ..............................................................................6.9.3
6.9.1 DC-Braking .........................................................................6.9.3
6.9.2 Energy Saving Function......................................................6.9.5
6.9.3 Motor Potentiometer Function..............................................6.9.7