Sealey CP4001 User manual

1.1 GENERAL SAFETY.
 Disconnect the battery from the drill unit before changing
accessories, servicing or performing any maintenance.
 Maintain the drill and battery in good condition. Check moving
parts alignment on a regular basis.
Replace or repair damaged parts. Use an authorised service
agent and recommended parts only. Unauthorised parts may
be dangerous and will invalidate the warranty.
 Ensure the drill is switched off before installing the battery.
Keep the drill, battery and charger clean for best and safest
performance.
Remove ill fitting clothing. Remove ties, watches, rings and
other loose jewellery and contain long hair.
 Evaluate your working area before using the drill e.g. ceiling,
floors and enclosures may contain electrical items or water piping.
 Ensure battery is correctly inserted into the drill handle
and latched in place before attempting to switch on drill.
 Secure loose workpieces with a clamp, vice or other adequate
holding device.
 Avoid unintentional starting.
 Wear approved safety eye protection (standard spectacles are
not adequate).
 Maintain correct balance and footing. Ensure the floor is not
slippery and wear non-skid shoes.
 Be aware that this drill does not need to be plugged into the
mains power.
 Keep chuck direction switch in the locked position until the drill
is required for use.
Keep children and unauthorised persons away from the
working area.
 DO NOT use the drill where there are flammable liquids, solids
or gases, such as paint solvents, etc.
 DO NOT allow children to operate the drill.
 DO NOT operate the drill if any parts are missing as this may
cause failure or possible personal injury.
 DO NOT hold unsecured workpiece in your hand.
 DO NOT carry the drill with your finger on the power switch.
Keep chuck direction switch in the locked position.
 DO NOT use the drill for a task it is not designed to perform.
 DO NOT operate the drill when you are tired or under the
influence of alcohol, drugs or intoxicating medication.
 DO NOT get the drill, battery or charger wet or use in damp or
wet locations.
Keep drill, battery and charger in a safe, dry, childproof area
where the temperature will not exceed 104°F (40°C).
1.2 ELECTRICAL SAFETY.
REGARDING DIRECT MAINS POWER USE WITH THE
CHARGING BASE AND PLUG ONLY.
WARNING! It is the owner’s responsibility to read, understand
and comply with the following electrical instructions:
You must ensure the risk of electric shock is minimised by the
installation of appropriate safety devices. An RCCB (Residual
Current Circuit Breaker) should be incorporated in the main
distribution board. We also recommend that an RCD (Residual
Current Device) is used with all electrical products, particularly
portable equipment which is plugged into an electrical supply
not protected by an RCCB.You must also read and understand
the following instructions concerning electrical safety.
The Electricity At Work Act 1989 requires all portable•
electrical appliances, if used on business premises, to be
tested by a qualified electrician, using a Portable
Appliance Tester (PAT), at least once a year.
The• Health & Safety at Work Act 1974 makes owners of
electrical appliances responsible for the safe condition of the
appliance, and the safety of the appliance operator. If in any
doubt about electrical safety, contact a qualified electrician
Battery Charger Safety Instructions•
 WARNING! DO NOT use the charging base to charge any
battery other than that required for the tool. Other types of
batteries may explode!
Inspect the plug, cable and the charging base for wear
and damage to ensure items are safe before connecting to the
mains power supply. If worn or damaged DO NOT use,
immediately replace, or contact a qualified electrician.
Check cables are always protected against short circuit and
overload.
Uncoil the power cable between the plug and the charging base
before use.
 DO NOT pull or carry the charging base by the charger power
lead, or pull the plug from the mains socket by the power lead.
 DO NOT use any other type of transformer with the charging
base.
 DO NOT try to open or dis-assemble the plug or charging base.
 DO NOT use the plug to power any other electrical item.
Disconnect the plug from the charging base and the mains
power supply when not in use.
 DO NOT expose the charging base to damp or wet conditions
(for indoor use only).
 DO NOT pull or carry the charging base by the power lead.
 DO NOT operate the charging base if it has been dropped, or
has received a sharp knock, or is damaged. Contact an
authorised service agent.
 DO NOT dismantle the charging base as this may cause
damage or personal injury and will invalidate your warranty.
 DO NOT insert foreign objects or material into the hole
reserved for the battery.
 DO NOT immediately charge a second battery. Consecutive
charging will overheat the charging base. Allow the unit to cool
for 15 minutes before charging the next battery.
Ensure that the insulation on all cables and on the appliance is
safe before connecting it to the power supply.
Ensure that cables are always protected against short circuit
and overload.
DO NOT use worn or damaged
cables, plugs or connectors.
Immediately have any faulty
item repaired or replaced by a
qualified electrician. When a
BS1363/A UK 3 pin plug is
damaged, cut the cable just
above the plug and dispose of
the plug safely.
Fit a new plug according to the
following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth
terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all
wires have been correctly connected, that the cable outer
insulation extends beyond the cable restraint and that the
1. SAFETY INSTRUCTIONS
INSTRUCTIONS FOR:
CORDLESS LITHIUM-ION
DRILL/DRIVER 12V
MODEL No: CP4001
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND
CAUTIONS. USE THIS PRODUCT CORRECTLY, AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY
CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.
FUSE RATING
5 AMP
Blue
Neutral
Wire
Yellow & Green
Earth Wire
Cable
Restraint
Original Language Version CP4001 Issue: 2 - 01/03/10

2. INTRODUCTION & SPECIFICATIONS
Slim, compact and lightweight design featuring a keyless chuck for
easy and fast bit changing. 24 Torque settings provide accurate
control to suit job in hand. Responsive variable speed trigger gives
higher control for intricate operations. Soft grip handles for added
comfort and control. Powered by lithium-ion battery (sold separately,
order Model No: CP40BP), which maintains a high energy density
level with a flat discharge curve - performing better and longer than a
conventional Ni-CD/Ni-MH battery. No memory effect allows the
battery to recover from a deep discharge with no tendency to reduce
overall capacity. Requires 1 hour mains charger (sold separately,
order Model No: CP40MC).
No Load Speed: .................................................................... 0-500rpm
Chuck Size: ................................................................................ 10mm
Weight: .........................................................................................0.9kg
Battery Model No. (not included):............................................CP40BP
Mains Charger Model No. (not included): .............................. CP40MC
Noise Power: ...........................................................................85.8dBA
Noise Pressure:.......................................................................74.8dBA
Vibration: .................................................................................. 1.4m/s²
3. CHARGING
CHARGING THE BATTERY (NOT INCLUDED, ORDER
MODEL No: CP40BP)
Note:When new, the battery will have been shipped in a low charge
state. Fully charge the battery before using your tool
3.1 To remove the battery from the drill, depress the two side
clips on the battery. DO NOT touch the metal battery terminals.
3.2 Take the base charger (Not included, order model No:
CP40MC) and plug it into the mains.
3.3 The battery is designed to fit into the charger one way
only. This is to ensure that the positive (+) and negative (-)
polarities correspond. Insert the battery and press lightly to
seat the battery firmly into the charging base, as in fig.1.
WARNING! DO NOT try to force battery into the base the
wrong way around.
restraint is tight. Double insulated products, which are always
marked with this symbol ,are fitted with live (brown) and
neutral (blue) wires only.
DO NOT connect either wire to the earth terminal.
1.3 BATTERY SAFETY INSTRUCTIONS.
 WARNING! Battery contains lithium-ion which is dangerous.
Handle with care to avoid damage, fire, corrosion or personal
injury.
Charge battery prior to its first use. The battery will have
been shipped in a low charge state.
 WARNING! To reduce the risk of burns or fire:
 DO NOT Attempt to open, disassemble, modify or service the
battery pack.
 DO NOT Crush, puncture, short external contacts or dispose of
in fire or water.
 DO NOT Expose to temperatures above 40°C (104°).
 Replace only with the battery pack designated for this product.
 Recycle or dispose of used battery as stipulated by local
regulation.
Use only the charging base provided to charge the drill battery.
 DO NOT attempt recharging the battery by means of an engine
generator or a DC power source.
 WARNING! Dispose of spent batteries correctly as they contain
Lithium-ion. DANGER! DO NOT attempt to disassemble the
battery. For safety and environmental reasons DO NOT discard
in domestic waste or by burning. ONLY discard or recycle
according to local authority regulations.
 WARNING! DO NOT allow a leaking battery to contact your
person. If you come into contact with battery liquid take the
following immediate action:
a) Skin contact: Wash immediately with soap and water,
then wash flesh in either lemon juice or vinegar.
 b) Eye contact: Wash with a strong solution of boric acid,
and seek immediate medical attention.
3.4 When the battery is inserted into the charger the green LED
(fig.1) will begin to flash, this indicates the battery is charging.
3.5 When the green LED (fig.1) stops flashing and is solid the
battery is fully charged.
3.6 If the red LED (fig.1) illuminates the battery is too hot to charge
and will need to cool down before the charging cycle begins.
3.7 If the red LED (fig.1) flashes this means either the battery is
not seated in the charger correctly or the battery is defective
and should be replaced.
3.8 Remove the battery from the charger. Switch off and remove
the plug from the mains. Push the battery back into the drill
(fig.2) until it snaps into place. The drill is now ready for use.
DRILLING INSTRUCTIONS. (Ensure you have read,
understood and comply with all the safety instructions)
WARNING! Always wear approved safety glasses when drilling.
4.1 Preparation
4.1.1 Open the chuck by pushing the directional switch to the mid
'lock' setting. Hold the rear collar and turn the front chuck collar.
See direction arrow on chuck.
4.1.2 Insert the required drill bit into the full depth of the chuck and
tighten.
4.1.3 Check the drill to ensure the direction switch is in the mid
'lock' position.
4.1.4 Insert the battery into the base of the drill ensure its seated
correctly.
4.1.5 The speed of the drill is controlled by the variable speed trigger
(fig.2). After moving direction switch to ‘forward’ (or ‘reverse’)
press the speed switch gently for a slow speed and
progressively increase the pressure on the switch to produce
correspondingly higher speeds (try before starting to drill).
4.2 Torque Setting
This drill has 24 different torque setting. Torque is the amount
of turning force applied when you use the drill. Torque setting
‘1’ is the lowest and the drill symbol is the highest. It is the
responsibilty of the user to determine how much torque is
needed for each task.
4.3 To Drill Holes
4.3.1 Lock a pilot drill (smaller size drill than the desired hole size)
into the chuck. Select an appropriate torque setting. Check to
confirm the turning direction is correct.
DO NOT attempt to change direction whilst the drill is running.
4.3.2 Drill a pilot hole in the middle of the spot where the final hole
is to be drilled. Insert the final sized drill bit. Hold drill firmly
and place the drill bit at the entrance of the pilot hole and
press the trigger (fig.2).
4.3.3 If the drill becomes stuck, release the trigger and place the
drill in reverse by pressing the direction switch to the other
side. If this does not work, gently work the drill bit free. If the
chuck stops turning, check the torque setting.
4.4 As a Screw or Bolt Driver
Lock appropriate tool bit in the chuck, set appropriate torque
and proceed with the task. To remove screws, bolts, etc. switch
the drill to reverse.
4.5 Work light
The drill has a built in LED work light. This light illuminates
whenever the trigger is depressed aiding work in poor light.
4.6 When you have finished working, remove the bit from the
chuck and clean drill and bit. Ensure the battery is removed
and only use a damp cloth.
fig.1
4. OPERATION
Original Language Version CP4001 Issue: 2 - 01/03/10

Environmental Protection
Recycle unwanted materials instead of disposing of
them as waste. All tools, accessories and packaging
should be sorted, taken to a recycle centre and
disposed of in a manner which is compatible with
the environment.
When the product is no longer required, it must be
disposed of in an environmentally protective way.
Battery Removal - Unclip the battery from the tool
and dispose of according to local authority
guidelines. Rechargeable battery contains
Lithium-ion (Li-ion). It is recyclable. Take to your
local recycling centre to be disposed of properly.
fig.2
Li
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version CP4001 Issue: 2 - 01/03/10
Risk of Hand Arm Vibration Injury.
The CP4001, Cordless Drill/Driver , when operated in accordance with these instructions and tested in accordance with BS EN 28662-
1:1993, ISO 8662-1:1988 and BS EN ISO 8662-6:1995, ISO 8662-6:1994 results in the following vibration emission declared in accordance
with BS EN12096:1996.
Measured vibration emission value: 1.4m/s ² Uncertainty: 0.56 m/s ²
These values are suitable for comparison with emission levels of other tools that have been subject to the same test.
This tool may cause hand-arm vibration syndrome if its use is inadequately managed.
This is a ‘NO LOAD’ vibration figure.
A competent person should carry out a risk assessment following HSE guidelines.
Measurement results can be highly variable, depending on many factors, including the operator's technique, the condition of the work
equipment, the material being processed and the measurement method.
Recommended Measures to reduce risk of hand-arm vibration syndrome:
We recommend appropriate safety equipment is utilised and regular breaks for the operator are employed to reduce any residual risk of
fatigue or repetitive strain injury.