Sealey VAG VS862 User manual

VS862 - 2 - 151107 1≤ V2.4 SOFTWARE
MODEL: VS862
SOFTWARE ≤ V2.4
Table of Contents
Section No: yyPage No:
1. Safety Precautions and Warnings 2yy
2. Product Information 3yy
2.1. Description 3yy
2.2.Specications    4yy
2.3.AccessoriesIncluded   4yy
2.4.NavigationCharacters   4yy
2.5. Keyboard 5yy
2.6. Power 5yy
2.7. Product Setup 5yy
2.8.VehicleCoverage   8yy
3. Operating Instructions 9yy
3.1. VW/AUDI Diagnostics 9yy
3.2. OBDII/EOBD Diagnostics 15yy
3.3.OilService    19yy
Instructions For:
VAG CODE READER AND
RESET TOOL
EOBD & GENERIC
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
IMPORTANT PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND
CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE, FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO
MAY CAUSE DAMAGE AND/OR PERSONAL INJURYAND WILL INVALIDATE THE WARRANTY.

VS862 - 2 - 151107 2 ≤ V2.4 SOFTWARE
1. SAFETY INSTRUCTIONS
 WARNING!EnsurethatHealthandSafety,localauthorityandgeneral
 Workshoppracticeregulationsarestrictlyadheredto.
 DO NOTusetheunitifit,oranyattachment,isdamaged.
 Maintaintheunitingoodandcleanconditionforbestandsafest
performance.
 Ifrequired,ensurethatthevehicletobeworkedonisadequatelysupported
 withaxlestandsorrampsandischocked.
 PuttransmissioninPARK(forautomatictransmission)orNEUTRAL(for
 manualtransmission)andmakesuretheparkingbrakeisengaged.
 Wearapprovedeyeprotection.Afullrangeofpersonalsafetyequipmentis
 availablefromyourSealeydealer.
 Wearsuitableclothingtoavoidsnagging.Donotwearjewelleryandtie
 backlonghair.
 WARNING!Useextremecautionwhenworkingaroundtheignition
 coil,distributorcap,ignitionwiresandsparkplugs.Thesecomponents
 createhazardousvoltageswhentheengineisrunning.
 DO NOTconnectordisconnectanytestequipmentwithignitiononor
engine running.
 Keepareextinguishersuitableforgasoline/chemical/electricalres
nearby.
 Accountforalltoolsandpartsbeingusedanddonotleavethemonornear
 theengine.
 Keepcodereaderdry,cleanandfreefromoil,waterandgrease.Useamild
 detergentonacleanclothtocleantheoutsideofthetool.
 Operatethevehicleinawell-ventilatedworkarea;exhaustgasesare
poisonous.
IMPORTANT:Alwaysrefertothevehiclemanufacturer’sservice
instructionstoestablishthecurrentprocedureanddata.Theseinstructionsare
 providedasaguide only.
 WARNING! The warnings, cautions and instructions discussed in this
manual cannot cover all possible conditions and situations that may occur.
It must be understood that common sense and caution are factors which
cannot be built into this product, but must be applied by the operator.

VS862 - 2 - 151107 3≤ V2.4 SOFTWARE
2. PRODUCT INFORMATION
2.1 Description
LCD DISPLAY1 --Indicatestestresults.Backlit,128x64pixeldisplay
withcontrastadjustment.
Y BUTTON2  -- Conrms a selection (or action) from a menu. When a
DTC’sdenitioncoversmorethanonescreen,itisusedtomovedownto
thenextscreenforadditionaldata.
IMPORTANT - We are constantly improving the operating of this tool to
work with other VAG vehicles. In the event that your VS862 will not connect
to a vehicle or it appears not to communicate with a specic vehicle type;
we recommend that you download the latest operating software and DTC
library from the Sealey website (www.sealey.co.uk) and update your VS862
with the latest code and retry your problem vehicle.

VS862 - 2 - 151107 4 ≤ V2.4 SOFTWARE
3) N BUTTON--Cancelsaselection(oraction)fromamenuorreturnsto
themenu.Itisalsousedtosetuptheunitwhenbeingpressedandheldfor
at least 3 seconds.
4) UP SCROLL BUTTON -- Moves up through menu and submenu
itemsin menumode.When morethanone DTCisretrieved, movesup
throughthecurrentscreentothepreviousscreensforadditionalDTCsand
denitions.
5) DOWN SCROLL BUTTON -- Moves down through menu and
submenu items in menu mode. When more than one DTC is retrieved,
movesdownthroughthecurrentscreentothenextscreensforadditional
DTCsanddenitions.
6) OBD II CONNECTOR -- Connectsthescantooltothevehicle’sData
LinkConnector(DLC).
2.2 Specications
Display:1) Backlit,128x64pixeldisplaywithcontrastadjustment.
Operating Temperature:2) 0to50°C(32to122F°).
Storage Temperature:3) -20to70°C(-4to158F°).
External Power:4) 8.0to15.0Voltsprovidedviavehiclebattery.
Dimensions: 5)
Length Width Height
178mm(7.00”)95mm(3.75”)34mm(1.35”)
NW:6) 0.70kg(1.54lb),GW: 1.0kg(2.20lb)
Audi,Seat,Skoda,VW;Beetle,Golf,GTI,Jetta,Passat,Touareg,Touran.
2.3 Accessories Included
User’s Manual1) --Instructionsontooloperations.
OBD2 cable2) --Providespowertotoolandcommunicatesbetweentooland
vehicle.
Serial Cable3) --Usedtoupgradethescantool.
Carry Case4) --Anyloncasetostorethescantoolwhennotinuse.
2.4 Navigation Characters
Charactersusedtohelpnavigatethescantoolare:
“►”1) --Indicatescurrentselection.
“↓”--Aashingdownarrowindicatesadditionalinformationisavailable2)
onthenextscreen.

VS862 - 2 - 151107 5≤ V2.4 SOFTWARE
“↑”--Aashinguparrowindicatesadditionalinformationisavailableon3)
thepreviousscreen.
“pd”--IdentiesapendingDTCwhenviewingDTCs.4)
2.5 Keyboard
Do not usesolventssuchasalcoholareallowedtocleanthekeypadordisplay.
Use a mild nonabrasive detergent and a soft cotton cloth. Do not soak the
keypad,asthekeypadisnotwaterproof.
2.6 Power
The external power of the scan tool is provided via the vehicle Data Link
Connector(DLC).Justfollowthestepsbelowtoturnonthescantool:
ConnecttheOBDIICabletoscantool.1)
FindDLConvehicle(refertoproprietaryhandbook).2)
3) A plastic DLC cover may be found for some vehicles and you need to
remove it before plugging the OBD2 cable.
PlugOBDIICabletothevehicle’sDLC.4)
2.7 Product Setup
The scan tool allows you to make the following adjustments and settings:
Contrast Adjustment:1) AdjuststhecontrastoftheLCDdisplay.
Display Test:2) TeststheLCDdisplay.
Keyboard Test:3) Teststhekeyboard.
To enter the setup menu mode
From the keyboard: 1) Pressand hold the Nbutton for at least 3 seconds
untiltheSystem Setupmenushowsup.Followtheinstructionstomake
adjustmentsandsettingsasdescribedinthefollowingsetupoptions.
System Setup
►1)Contrast
2)DisplayTest
3)KeyboardTest

VS862 - 2 - 151107 6 ≤ V2.4 SOFTWARE
From the Main Menu: 2) Use the UP/DOWN Scroll Buttons to select
System SetupandthenpresstheYbutton.Followtheinstructionstomake
adjustmentsandsettingsasdescribedinthefollowingsetupoptions.
Contrast Adjustment
Fromthe1) System Setup menu,usetheUP/DOWN scroll buttons to select
Contrast,andpresstheYbutton.
Fromthe2) Contrastmenu,usetheUP/DOWN scroll buttons to increase or
decreasethecontrast.
Pressthe3) Ybuttontosaveyourselectionandreturntopreviousmenu.
Pressthe4) Nbuttontoreturntopreviousmenus.
Main Menu
1) VW/AUDI
2) OBDII/EOBD
3)OilService
►4)SystemSetup
System Setup
►1)Contrast
2)DisplayTest
3)KeyboardTest
Contrast
Contrast（45%）
Use or tochange

VS862 - 2 - 151107 7≤ V2.4 SOFTWARE
Display Test
The Display Test is used to check the LCD display.
Fromthe1) System Setupmenu,usetheUP/DOWN scroll buttons to select
Display Test andpresstheYbutton.
Pressthe2) Ybuttonagaintostarttest.Lookformissingspotsinthesolid
blackcharacters.
Whencompleted,pressthe3) N button to return.
Keyboard Test
The Keyboard Test is used to verify that the keys are functioning
properly.
Usethe1) UP/DOWN scroll buttons to select Keyboard Test from System
Setupmenu,andthenpressYbutton.
System Setup
1)Contrast
►2)DisplayTest
3)KeyboardTest
DisplayTest
Press [Y] to test.
Lookformissing
spotsincharacters.
Press<N>toreturn.

VS862 - 2 - 151107 8 ≤ V2.4 SOFTWARE
Pressanykeytostarttest.Whenyoupressakey,thekeynameshouldbe2)
observedonthedisplay.Ifthenamedoesnotshowup,thenthekeyisnot
functioning properly.
Double press3) Ntoreturntothepreviousmenu.
2.8 Vehicle Coverage
TheVS862VW/AUDICodeScannerisspeciallydesignedtoworkwithmost
Volkswagen and Audis sold worldwide of 1990 or newer models. If a VW/
AUDI has a 16-pin “OBD-II style” Data Link Connector (DTC), the code
readerwillwork.Ifithasanold-style2x2DataLinkConnector(DTC),thenit
dependsonwhetherthereare4or3wiresconnectingtothepins.
Ifthereare4wires,eachconnectingapin,thenitwillwork.Ifthereareonly3
wires,leavingonepindisconnected,thenitwillnotwork.
ForVW/AUDIwithold-style2x2DataLinkConnector(DTC),youneedto
havea2x2cablingadapterwhichisnotincludedinthisproductpackage.
Order No. VS8X01
System Setup
1)Contrast
2)DisplayTest
►3)KeyboardTest
KeyboardTest
Press any key to
Start test to
display name.
Key:
Double[N]toReturn

VS862 - 2 - 151107 9≤ V2.4 SOFTWARE
3. OPERATING INSTRUCTIONS
3.1 VW/AUDI Diagnostics
Reading Codes
CAUTION: Do not connect or disconnect any test equipment with ignition
on or engine running.
Turntheignitionoff.1)
Locatethevehicle’s16-pinDataLinkConnector(DLC).2)
PlugtheOBDIIconnectortothevehicle’sDLC.3)
Turntheignitionon.Butdonotstarttheengine.4)
Pressthe5) Ybutton.TheMain Menuwillbeobservedonthedisplay.
Usethe6) UP/DOWN scroll buttons to select VW/AUDIfromthemenuand
presstheYbutton.
Use the7) UP/DOWN scroll buttons to select the system from the Select
SystemmenuandpresstheYbutton.
Main Menu
►1)VW/AUDI
2) OBDII/EOBD
3)OilService
4)SystemSetup

VS862 - 2 - 151107 10 ≤ V2.4 SOFTWARE
If the scan tool fails to communicate with the selected vehicle’s ECUy
(Electronic Control Unit), a “LINK ERROR!” message shows up on
the display.
VerifythattheignitionisON;y
Checkifthescantool’sOBDIIconnectorissecurelyconnectedtothey
vehicle’sDLC;
Verifythatthemoduleissupported;y
Turntheignitionoffandwaitforabout10seconds.Turntheignitiony
backtoonandrepeattheprocedurefromstep5.
If the “LINK ERROR” message does not go away, then there mighty
be problems for the scan tool communicating with the module being
tested. The most common cause is that the scanned module is not
supported on the vehicle.
Thenumbers(01,02,15,03,08,etc)infrontof thesystemnamesrefery
to the physical addresses assigned to the systems, not the sequence of
the systems to be arranged.
Select8) Read Codes from the Select Function menu and press the Y
button.
Select System
►01)Engine
02)AutoTrans
15) Airbags
03) ABS Brakes
08)AutoHVAC
09)Cent.Elect.
IMPORTANT - We are constantly improving the operating
of this tool to work with other VAG vehicles. In the event that
your VS862 will not connect to a vehicle or it appears not to
communicate with a specic vehicle type; we recommend that
you download the latest operating software and DTC library
from the Sealey website (www.sealey.co.uk) and update your
VS862 with the latest code and retry your problem vehicle.

VS862 - 2 - 151107 11 ≤ V2.4 SOFTWARE
If there are no Diagnostic Trouble Codes present, the display willy
indicate,“NO CODES ARE STORED IN THE MODULE!”
IfthereareanyDiagnosticTroubleCodespresent,theDTCnumber
y
anditsdenitionwillshowontheLCDdisplay.
Thesub-code,thecommunicationprotocol,thesequenceoftheDTC
y
currentlybeingobservedandthetotalnumberofcodesdetectedwill
beobservedontheupperrighthandcornerofthedisplay.
WhenaDTC’sdenitioncoversmorethanonedisplayscreen,usethe
y
Ybutton,asnecessary,toviewanyadditionalinformation.
IftheDTCdenitionisnotavailable,anadvisorymessagepromptingy
you to refer to the vehicle service manual will be observed on the
display.
IfmorethanoneDTCisfound,usethey UP/DOWNscrollbuttons,as
necessary,untilallthecodeshavebeenshownup.
SelectFunction
►1)ReadCodes
2)EraseCodes
3)ECUInformation
4)ReadinessTest
16627--10001/10
CANBUS
↓
SolenoidValve(A)
ForBoostPressure
Control(N75):
Malfunction:P0243

VS862 - 2 - 151107 12 ≤ V2.4 SOFTWARE
Erasing Codes
CAUTION: Erasing the Diagnostic Trouble Codes may allow the scan tool
to delete not only the codes from the vehicle’s on-board computer, but also
“Freeze Frame” data and manufacturer specic enhanced data. Further, the
I/M Readiness Monitor Status for all vehicle monitors is reset to Fail status.
Do not erase the codes before the system has been checked completely by a
technician.
If you decide to erase the DTCs, use the1) UP/DOWN scroll buttons to
select Erase Codes from Select Function menuandpresstheYbutton.
Ifthescantoolisnotconnectedornocommunicationisestablishedy
with the vehicle yet, then refer to Reading Codes from 1 to 7 at
Paragraph3.1.
Awarningmessagecomesupaskingforyourconrmation.2)
Ifyoudonotwanttoproceedwitherasingthecodes,pressthe3) N button to
exit.Amessageof“command cancelled”willshowup.
Ifyoudowishtoproceedtoerasethecodes,thenpressthe4) Y button.
SelectFunction
1)ReadCodes
►2)EraseCodes
3)ECUInformation
4)ReadinessTest
EraseCodes
EraseTroubleCodes!
Are you sure?
<YES>NO

VS862 - 2 - 151107 13 ≤ V2.4 SOFTWARE
Ifthecodesareclearedsuccessfully,an“5) ERASE DONE!”conrmation
messagewillshowonthedisplay.Pressanybuttontoreturn totheprevious
menus.
Ifthecodesarenotcleared,thenan“6) ERASE FAILURE!” message will
appear.PresstheN buttontoreturntopreviousmenus.
Viewing ECU Information
Toview1) ECU Information,usetheUP/DOWN scroll buttons to select
ECU Information from Select FunctionmenuandpresstheYbutton.
Ifthescantoolisnotconnectedornocommunicationisestablishedy
with the vehicle yet, then refer to Reading Codes from 1 to 7 at
Paragraph3.1.
IfthereisnoECUInformationavailable,awarningmessageshowsy
onthedisplay.
Pressthe2) Nbuttontoreturntopreviousmenus.
SelectFunction
1)ReadCode
2)EraseCode
►3)ECUInformation
4)ReadinessTest
ECUInformation
VA G No.:06A906032TF
Component:
Bosch1.815VT
0020
Coding:0008570
Imp:0000WSC:000078

VS862 - 2 - 151107 14 ≤ V2.4 SOFTWARE
Readiness Test
Important: The Readiness Test function is used to check the operations of
the Emission System on OBD2/EOBD compliant vehicles. It is an excellent
function to use prior to having a vehicle inspected for compliance to an
emissions program.
“Pass”--Indicatesthataparticularmonitorbeingcheckedhascompletedy
its diagnostic testing.
“Fail” -- Indicates that a particular monitor being checked has noty
completed its diagnostic testing or the monitor is not supported on that
vehicle.
Usethe1) UP/DOWN scroll buttons to select Readiness Test from Select
FunctionmenuandpresstheY button.
Ifthescantoolisnotconnectedyet,thenrefertoy Reading Codes from
1to7atParagraph3.1.
Usethe2) UP/DOWNscrollbuttons,asnecessary,toviewthestatusofthe
following monitors:
EGRSys.--EGRSystemMonitor.y
O2Sensor(s)--O2SensorsMonitor.y
Catalyst--CatalystMonitor.y
EVAPSys.--EvaporativeSystemMonitor.y
HeatedO2--O2SensorHeaterMonitor.y
SecAirInject--SecondaryAirMonitor.y
A/C--A/CsystemMonitor.y
CatalyticConv.--CatalyticConvertorMonitor.y
SelectFunction
1)ReadCode
2)EraseCode
3)ECUInformation
►4)ReadinessTest

VS862 - 2 - 151107 15 ≤ V2.4 SOFTWARE
Pressthe3) Nbuttontoreturntopreviousmenus.
3.2 OBDII/EOBD Diagnostics
Reading Codes
CAUTION: Don’t connect or disconnect any test equipment with ignition on
or engine running.
Turntheignitionoff.1)
Locatethevehicle’s16-pinDataLinkConnector(DLC).2)
PlugtheOBDIIconnectortothevehicle’sDLC.3)
Turntheignitionon.Butdonotstarttheengine.4)
Pressthe5) Ybutton.TheMain Menuwillbeobservedonthedisplay.
Use the6) UP/DOWN scroll buttons to select OBDII/EOBD from the
menu.
Press the7) Y button.A sequence of messages showing the OBDII/EOBD
protocols will be observed on the display until the vehicle protocol is
detected.
ReadinessTest ↓
EGRSys.Pass
HeatedO2Pass
O2 Sensor(s) Pass
A/CPass
Sec.AirInjectPass
EVAPSys.Fail
Main Menu
1) VW/AUDI
►2)OBDII/EOBD
3)OilService
4)SystemSetup

VS862 - 2 - 151107 16 ≤ V2.4 SOFTWARE
If the scan tool fails to communicate with the vehicle’s ECU (Engine Control
Unit), a “LINK ERROR!” message shows up on the display.
VerifythattheignitionisON;y
Checkifthescantool’sOBDIIconnectorissecurelyconnectedtothey
vehicle’sDLC;
VerifythatthevehicleisOBDII/EOBDcompliant;y
Turntheignitionoffandwaitforabout10seconds.Turntheignitiony
backtoonandrepeattheprocedurefromstep5.
If the “LINK ERROR” message does not go away, then there might bey
problems with the scan tool communicating with the vehicle. Contact
your local distributor for assistance.
Afterthevehicleprotocolisdisplayedonthescreen,pressanykeyorwait8)
about2secondsfortheOBDII/EOBD DIAG. menu to come up.
Usethe9) UP/DOWN scroll buttons to select Read Codesfromthemenuand
presstheYbutton.
If there are no Diagnostic Trouble Codes present, the display willy
indicate,“NO CODES ARE STORED IN THE MODULE!”
IfthereareanyDiagnosticTroubleCodespresent,theFaultCodesandy
PendingCodeswillbereportedonthedisplay.
OBDII/EOBDDIAG.
►1)ReadCodes
2)EraseCodes

VS862 - 2 - 151107 17 ≤ V2.4 SOFTWARE
The DTC number will appear on the upper left hand corner and itsy
denitionwillshowonthebodyofscreen.
The type of code (Generic or Manufacturer specic), the vehicle
y
protocol,thesequenceoftheDTCcurrentlybeingobserved,thetotal
numberofcodesdetectedandthemoduleIDwillbeobservedonthe
upperrighthandcornerofthedisplay.
If the code being displayed is a pending code, the
yPd icon will be
observednext totheDTC numberonthe upperrighthandcorner of
thedisplay.
WhenaDTC’sdenitioncoversmorethanonedisplayscreen,usethe
y
Ybutton,asnecessary,toviewanyadditionalinformation.
IftheretrievedDTCscontainanymanufacturerspecicorenhancedy
codes, you will be prompted to refer to the CD DTC library or the
vehicleservicemanualtoviewtheDTCdenitions.
If more than one DTC is found, use the10) UP/DOWN scroll buttons, as
necessary,untilallthecodeshavebeenshownup.
Erasing Codes
If you decide to erase the DTCs, use the1) UP/DOWN scroll buttons to
select Erase CodesfromtheOBDII/EOBD DIAG.menuandpresstheY
button.
P0118 Pd 06/06
ISO9141 $09
↓
PressureControl
SolenoidAControl
CircuitLow
OBDII/EOBDDIAG.
►1)ReadCodes
2)EraseCodes

VS862 - 2 - 151107 18 ≤ V2.4 SOFTWARE
Ifthescantool isnotconnectedornocommunicationis establishedy
with the vehicle yet, then refer to Reading Codes from 1 to 8 at
Paragraph3.2.
2)Awarningmessagecomesupaskingforyourconrmation.
3) Ifyoudonotwanttoproceedwitherasingthecodes,presstheNbutton to
 exit.
A message of “command cancelled”willshowup.
Ifyoudowishtoproceedtoerasethecodes,thenpressthe4) Y button.
Ifthe codes areclearedsuccessfully,an“5) ERASE DONE!” conrmation
willshowonthedisplay.Pressanybuttontoreturn topreviousmenus.
Ifthecodesarenotcleared,thenan“6) ERASE FAILURE!” message will
appear.PresstheN buttontoreturntoprevious menus.
EraseCodes
EraseTroubleCodes!
Are you sure?
<YES>NO

VS862 - 2 - 151107 19 ≤ V2.4 SOFTWARE
3.3 Oil Service
Turntheignitionoff.1)
Locatethevehicle’s16-pinDataLinkConnector(DLC).2)
PlugtheOBDIIconnectortothevehicle’sDLC.3)
Turntheignitionon.Butdonotstarttheengine.4)
Pressthe5) Ybutton.TheMain Menuwillbeobservedonthedisplay.
Use6) UP/DOWN scroll button to select Oil Service from the menu, and
presstheYbutton.
Use7) UP/DOWNscrollbuttontoselectvehiclemaker,andpressYbutton.
Use8) UP/DOWNscrollbuttontoselectavehicle,andpressYbutton to
 conrm.
Main Menu
1) VW/AUDI
2) OBDII/EOBD
►3)OilService
4)SystemSetup
OilService
1) Auto Detect
2) Audi
►3)VW
4)Seat
5) Skoda

VS862 - 2 - 151107 20 ≤ V2.4 SOFTWARE
Ifyourvehicleisnotlistedonthescreen,usey UP/DOWN scroll button
to select Others fromthemenu,andpressYbuttontoconrm.
Resetting Longlife Oil Service
Use1) UP/DOWN scroll button to select Longlife Oilfromthemenu,and
press Y button.
Use2) UP/DOWN scroll button to select Service Reset from Longlife Oil
menu,andpressY button.
Press any key to return to3) Longlife Oil menu.
SelectVehicle
↓
01)Golf3
02)Golf4
►03)NewBeetle
04)Passat
05) Passat B5
06) Passat 97
OilService
►1)LonglifeOil
2)NonLonglifeOil
3)SetInsp.Interval
LonglifeOil
►1)ServiceReset
2)SetOilType
3)ViewOilType