Sealey GSS150815G User manual

INSTRUCTIONS FOR:
GALVANIZED STEEL SHED GREEN
1.5 x 0.8 x1.5m
MODEL NO: GSS150815G
© Jack Sealey Limited Original Language Version
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to
when building this shed.
Keep the work area clean, uncluttered and ensure there is adequate lighting.
Keep children and unauthorised persons away from the working area.
DO NOT use the shed for any purpose other than that for which it is designed.
Use appropriate safety clothing including eye protection.
Note! The assembly of this product will require assistance.
1. SAFETY INSTRUCTIONS
2. INTRODUCTION
3. SPECIFICATION
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IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE
PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL
INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
Model No: ......................................................................GSS15081G
Overall Size (W x D x H*): .................................................. 1500 x 800 x 1500mm
Roof Type: .............................................................................Flat
*Minimum Wall Height
Galvanized, steel panels easily assembled to form a rigid and secure shed. Has a at roof and double doors. All other models have skillion (sloping)
roofs and single doors. Doors are secured by cross bolt and eyelet which will accept a padlock (not included) for additional security. All models are
supplied with bolt-down xing kits.

4. CONCRETE PLINTH SLAB
Concrete Slab: It is recommended that your new shed is secured to a concrete slab as shown below.
Please ensure that your site is level. It is recommended that your slab is 100mm thick, you use a plastic
membrane and a suitable reinforcing mesh. We recommend that you make your slab 100mm bigger than the
base dimensions of your shed. This will allow for a 50mm edge around your shed. We recommend that you
slope the 50mm edges downward by 10mm so that rain water will drain away from your shed.
6. CONTENTS
Check contents: Lay out all components with the part numbers facing upwards and check off against the parts
lists on the next four pages. In the unlikely event of a missing component please contact you local Sealey dealer.
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© Jack Sealey Limited Original Language Version
5. TOOLS REQUIRED

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© Jack Sealey Limited Original Language Version
sheet 1500 x 770
sheet 1500 x 735
sheet 1500 x 770
sheet 1500 x 770
sheet 855 x 770
sheet 855 x 735
sheet 1445 x 710
sheet 1445 x 710

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© Jack Sealey Limited Original Language Version

GSS150815G Issue: 1 - 01/09/14
© Jack Sealey Limited Original Language Version

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© Jack Sealey Limited Original Language Version
7. PARTS DIAGRAM

8. ASSEMBLY
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8.1. ASSEMBLE THE REAR WALL PANELS
8.1.1. You will nd it easier to assemble the shed using trestles, with timber studding of equal or greater panel
length. Trestles are available separately from your Sealey Dealer. Attach the studding to trestles with
equal overhang using nylon cable ties or similar “safe” method.
8.1.2. Place panel 14H and 11G on your work table and join them together with the 10mm long self tapping screws.
See the pre-punched holes and diagram below.
8.1.3. Fit top and bottom channels 39C and 39D to panels by rstly sliding and nally tapping into place as indicated
by arrows in the diagrams Note that the smaller ange on the channels should always be adjacent to the out
side face of the panel; this prevents rainwater entering the compartment of the shed. The outside face is the
top face in the diagram below.
© Jack Sealey Limited Original Language Version

8.1.5. Fit item B5 the mid height wall channel to the panel and position it by the pre-punched holes and 10mm
long self tapping screws. Note this channel is tted with the at face uppermost, ie. nearest the “top”, when
the shed is assembled.
8.1.6. With 10mm long self tapping screws x items 39C and 39D to top and bottom edges.
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© Jack Sealey Limited Original Language Version
8.1.4. An alternative method is to slide channels 39C and 39D as indicated by arrows in diagram above.

8.2.1. Place panel 14C on your work table.
8.2.2. Fit top and bottom channels 21B and 21F to panel by rstly sliding and nally tapping into place as previously
similar panel build. Note again that the smaller ange on the channels should always be adjacent to the
outside face of the panel. The outside face is the top face in the diagram.
8.2.3. Fit item 32E the mid height wall channel to the panel and position it by the pre-punched holes and 10mm
long self tapping screws. Note this channel is tted with the at face uppermost, ie. nearest the “top” when
assembling the shed.
8.2.4. With self tapping screws x item 21B to bottom edge except in position marked with asterisk *, and do not
screw x item 21F to top edge at this stage. See those xings marked with asterisk *.
8.2. ASSEMBLE THE END WALL PANEL.
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© Jack Sealey Limited Original Language Version

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8.3. ASSEMBLE THE OPPOSITE END WALL PANEL
8.3.1. Place panel 14C on your work table.
8.3.2. Fit top and bottom channels 21B and 21F to panel by rstly sliding and nally tapping into place as previously
similar panel build. Note again that the smaller ange on the channels should always be adjacent to the out
side face of the panel. The outside face is the top face in the diagram.
8.3.3. Fit item 32E the mid height wall channel to the panel and position it by the pre-punched holes and 10mm
long self tapping screws. Note this channel is tted with the at face uppermost, ie. nearest the “top” when
assembling the shed.
8.3.4. With self tapping screws x item 21B to bottom edge, but do not screw x item 21F to top edge at this stage.
See those xings marked with asterisk *.
© Jack Sealey Limited Original Language Version

8.4.1. Place both panels item 3A and 11B on your work table and join them together with the 10mm long self tapping
screws. See the pre-punched holes.
8.4. ASSEMBLE THE ROOF PANEL
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8.4.2. Fit top and bottom channels item 39A and 39B to panels by rstly sliding and nally tapping into place as
previously explained in 8.1.3. Note that the smaller ange on the channels should always be adjacent to the
outside face of the panel. The outside face is the top face in both diagrams.
© Jack Sealey Limited Original Language Version

8.4.3. Fit item 50A (angles) to each edge, refer to diagram above for ange orientation. Fix with 10mm long self
tapping screws.
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© Jack Sealey Limited Original Language Version

8.5. FIT THE SUB ASSEMBLED REAR AND END PANELS TOGETHER.
8.5.1. Attach the end wall 14B to the rear wall 11A & 14A, then the opposite end wall 14C. Fix all walls with the
10mm long self tapping screws.
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© Jack Sealey Limited Original Language Version

8.6. INSTALL THE DOOR FRAME
8.6.1. Install the front frame items 39E and 39F as per following diagrams. The door mullion sections items 45L
and 45R are xed with 16mm long self tapping screws. Do not x self tapping screws marked * in enlarged
ballooned views until after the door jamb item D3 has been tted. See 8.6.2.
8.6.2. Slide D3 the door jamb into the top channel and x with 10mm long self tapping screws.
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© Jack Sealey Limited Original Language Version

8.6.3. Fit the corner stiffener brackets item 72, x with 10mm long self tapping screws.
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© Jack Sealey Limited Original Language Version

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8.7 SUB ASSEMBLE THE DOORS.
8.7.1. Sandwich the stiffener plate item 75 between shoot bolt item 74 and door item 5D and “pop” rivet all three
items together. This arrangement is at the top and bottom of the door item 5D.
© Jack Sealey Limited
Original Language Version

8.8. INSTALL THE DOOR.
8.8.1. Fit the pre assembled door item 5C to the rear panel via the hinges. Fix hinges into pre-punched holes with
4mm diameter rivets. Check action of door before crimping rivets.
8.8.2. Fit the shoot bolt item 70 and the bolt keeper item 71 and x with 10mm long self tapping screws or 4mm
diameter rivets. (tting method A or B)
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© Jack Sealey Limited Original Language Version

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8.9. INSTALL THE ROOF
8.9.1. Self tapping screw x the pre-assembled roof panel from 8.4; comprising items 39A, 39B and 50A.
8.9.2. With the shed located centrally about the plinth slab, position the 6 anchor steel angles (base brackets), M8
machine screw x to internal compartment. This will require “spotting” and drilling 8mm diameter holes
through to shed panels. Spot through holes to plinth slab, remove anchor angles (base brackets) and
masonry drill slab for anchor bolts. Anchor bolts and M8 machine screws are supplied, see “FITTINGS PACK”.
8.9.3. Insert anchor bolts, re-t steel angles (base brackets) and anchor shed to plinth slab.
© Jack Sealey Limited Original Language Version

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Original Language Version
© Jack Sealey Limited
8.10. SHED USER SAFETY.
8.10.1. Fit safety covers L to 32E and R to 32E opposite side and any projecting screws to be made safe with self
tapper covers.
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Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre
and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal,
drain off any fluids (if applicable) into approved containers and dispose of the product and the fluids according to local regulations.
Parts support is available for this product. To obtain a parts listing and/or diagram, please log on to www.sealey.co.uk,
email [e-mail] or telephone [phone].