Sealey GSS2323G User manual

INSTRUCTIONS FOR:
GALVANIZED SHED GREEN
2.3 X 2.3 X 1.9m
MODEL NO: GSS2323G
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
1. SAFETY
2. INTRODUCTION
3. SPECIFICATION
4. CONCRETE PLINTH SLAB
 WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when building this shed.
Keep the work area clean, uncluttered and ensure there is adequate lighting.
Keep children and unauthorised persons away from the working area.
DO NOT use the shed for any purpose other than that for which it is designed.
Use appropriate safety clothing including eye protection.
 DO NOT attempt to assemble in windy weather.
Note: The assembly of this product will require assistance.
Galvanized steel panels easily assembled to form a rigid and secure gable roofed shed. Has a single door which is secured by cross bolt and
eyelet that accepts a padlock (not included) for additional security. Supplied with bolt-down xing kits.
Model No: ............................... GSS2323G
Overall Size (W x D x H*): ................... 2300 x 2300 x 1900mm
Roof Type: ............................... Gable
*Minimum Wall Height
Concrete slab: Please ensure that your site is level. It is recommended that your slab is 100mm thick and you use builders plastic and F52
reinforcing mesh. We recommend that you make your slab 100mm bigger than the base dimensions of your shed. This will allow for a 50mm edge
around your shed. We recommend that you slope the 50mm edges downward by 10 mm so that rain water will drain away from your shed.
GSS2323G Issue: 1 - 28/08/14
Original Language Version
© Jack Sealey Limited

6.1. Lay out all parts with number facing outwards and check off against parts list.
Picture Description Component Location Part No. QTY Check
Sheet Sheet 1900x770 rear wall side wall 9S 6
Sheet Sheet 1900x770 rear wall side wall 9M 3
Sheet Sheet 1169x770 -left roof 10L 2
Sheet Sheet 1169x770 -right roof 10R 2
Sheet Sheet 1169x770-middle roof 10M 2
Sheet Sheet 1900x735 -left front 11L 1
5. TOOLS REQUIRED
6. CONTENTS
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© Jack Sealey Limited

Sheet Sheet 1900x735 -right front 11R 1
Door Sheet 1845x770 door 5R 1
Channel channel 775 front 23A 1
Channel Channel 1124 side wall roof 26A 4
Channel Channel 1124 side wall roof 26B 4
Channel Channel 1124 rear wall 26C 1
Channel Channel 1124 rear wall 26D 1
Channel Channel 1124 roof 26E 2
Channel Channel 1124 roof 26F 2
Channel Channel 1124 rear wall 26H 1
Channel Channel 1124 rear wall 26I 1
Channel Channel 1124 side wall 26J 2
Channel Channel 1124 side wall 26K 2
Channel Channel 1124 front 26L 1
Channel Channel 1124 front 26M 1
Channel Channel 1124 front 26N 1
Channel Channel 1124 front 26P 1
Channel Channel 674 front 33R 1
Channel Channel 674 front 33L 1
Channel Channel 1098 side wall rear wall 34R 3
Channel Channel 1098 side wall rear wall 34L 3
Jamb Jamb 1898 front 41A1
Jamb Jamb 1898 front 41B 1
Jamb Jamb 775 front 42A1
Lip Lip 1172 roof 524
Gable cap Gable cap 1125 roof 60 2
Connector Gable cap connector450 roof 61 1
Ridge beam Ridge beam 1125 zinc roof 62 2
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Gable R/H Gable 1100 roof 63R 2
Gable L/H Gable 1100 roof 63L 2
Logo cap Logo cap roof 64 2
roof brace Roof brace zinc roof 65 2
Ridge beam
connector
Ridge beam connector 450mm zinc
roof 67 1
Channel
connector
Channel connector 188mm
66 11
FITTINGS PACK
Picture Component QTY Picture Component QTY
Self tapping
screws(10mm) 355 Self tapping screws(16mm) 22
4x10mm Rivet 12 3x10mm Rivet 6
Pad bolt 1Keeper 1
Base bracket 11 5/16”x19mm Hexagonal bolt 11
5/16” Hexagonal Nut 11 Mid wall brace bracket 4
Mid wall channel connector 3 Self tapper safety cover 40
Channel safety cover
(L type) 1Channel safety cover (R type) 1
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© Jack Sealey Limited

Rawl bolt 11
In the unlikely event that you nd you are missing a part, please contact your Sealey dealer.
You will nd it easier to assemble your shed using sawhorses with timber studs attached (timber needs to be the same length as the shed (2M) or
alternatively, a trestle table.
8. ASSEMBLY
7. PARTS DIAGRAM
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© Jack Sealey Limited

8.1.2. Now t 26I, 26H top channel and 26C, 26D bottom channel to the sheeting by tapping it in (diagram A) or sliding it in.
(Diagram B) Note that the small lip of the channel is always facing out. This is to ensure that rain water can not build up inside your shed.
Make sure 26I and 26H are used as top side channels.
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© Jack Sealey Limited
8.1. ASSEMBLE THE REAR WALL PANELS
8.1.1. Place 2 x 9S and 9M the sheeting on your work table and join together with the self tapping screws per the diagram.

8.1.3. Now x 34R and 34L mid wall channels joint by mid wall channel connector to the sheeting by the self tapping screws. Please note that
the groove should face downwards. Fix other channels by the self tapping screws. Apply 66 the channel connectors on top and bottom
channels to enhance the strength. (Place a block under the shadowed area when screwing as a support and the screw with cross mark
must not be xed in this stage).
GSS2323G Issue: 1 - 28/08/14
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© Jack Sealey Limited

8.2. ASSEMBLE THE SIDE WALL PANELS
8.2.1. Place 2 x 9S and 9M the sheeting on your work table and join together with the self tapping screws per the diagram.
8.2.2. Now t 26K, 26J top channel and 26A, 26B bottom channel to the sheeting by tapping it in or sliding it in. Note that the small lip of the
channel is always facing out. This is to ensure that rain water can not build up inside your shed. Make sure 26K and 26J are used as top
side channels.
8.2.3. Now x 34R and 34L the mid wall channels to the sheeting by the self tapping screws. Please note that the groove should face
downwards. Fix other channels by the self tapping screws and enhance the strength by applying 66 the channel connectors.
GSS2323G Issue: 1 - 28/08/14
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© Jack Sealey Limited

8.2.4. Place a block under the shadowed area when screwing as a support and the screw with cross mark must not be xed in this stage.
Repeat the same steps for the other side wall.
8.3. ASSEMBLE THE ROOF PANEL
8.3.1. Place 10R, 10M and 10L the sheeting on your work table and join together with the self tapping screws per the diagram.
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© Jack Sealey Limited

8.3.3. Enhance the strength by applying 66 the channel connectors. Note that screws are applied to both sides of the connectors.
8.3.4. Leave 4 corners unxed in this stage. Repeat the same steps for the other roof.
8.3.2. Fix 26F, 26E 26A and 26B the channel by self tapping screws per diagram. Please note that 26A and 26B are in the side with
pre-punched holes on the sheeting.
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© Jack Sealey Limited

8.4.2. Fix 26P, 26N top channels, 42A jamb, 26L, 26M, and 23A bottom channels by self-tapping screws. Enhance the top channels by applying
66 the channel connector.
8.4. ASSEMBLE THE FRONT WALL PANELS
8.4.1. Fix 41A and 41B the jamb on 11L and 11R the sheeting by self-tapping screws.
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© Jack Sealey Limited

8.5. ASSEMBLE THE FRONT DOOR
8.5.1. Fit 5R the pre-assembled door to the front wall panel per the diagram. Use riveter to x the door to the pre-drilled holes.
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© Jack Sealey Limited
8.4.3. Now fix 33R and 33L the mid wall channels to the sheeting by the self tapping screws. Please note that the groove should face
downwards.

8.5.2. Use riveter to x 70 the pad bolt to the pre-drill holes. Fix the pad bolt (but NOT the keeper at this stage) to the pre-drill holes using the
self tapping screws (or the rivets provided).
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© Jack Sealey Limited

8.6. FIT THE PANELS TOGETHER
8.6.1. Now x the front, side, rear panels and 2 x 63R, 2 x 63L the GABLE together using the holes provided and then x the pad bolt using
rivets.
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© Jack Sealey Limited

8.6.3. Slide in one side of the roof panel and note that the channel type 26E, 26F end is to the ridge beam. Repeat the same step for the other
assembled roof panel.
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© Jack Sealey Limited
8.6.2. Join 62 the ridge beams with the end marked red arrow by 67 ridge beam connector. Put on 60 gable caps and join them by 61 gable cap
connector. Fix this structure using 16mm self tapping screws.

8.6.4. Drill the holes through for roof brace by 3mm DRILL BIT. Then x the roof brace per diagram. Join the sheeting and the gable by 52 the lip
and then x the 4 corners by 16mm self tapping screws. (Central screws marked cross NOT xed in this stage.)
For extra security t
rivets as below
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© Jack Sealey Limited

8.6.5. Put on the cap 64 and then x the root panels by 16mm self tapping screws per diagram.
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© Jack Sealey Limited

8.6.6. Now t the bolt down kit as per the diagram. Please note that bolts are not supplied with this kit. Strengthen your mid wall brace by
applying 72 the mid wall brace bracket on each corner if necessary.
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© Jack Sealey Limited

8.6.7. Apply channel safety cover Ltype on channel 33L and Rtype on channel 33R.
8.6.8. Also apply the self-tapper covers on the screws xed on the wall.
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© Jack Sealey Limited

8.6.9. If required, the door can be assembled on the opposite side. Align the door with the edge and drill new holes. Remove the pin from the
hinge and reverse it before assembling the door. Fill the old pre-drilled holes with rivets if required. Perform the same procedure for the
padlock.
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NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Original Language Version
© Jack Sealey Limited
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted,
taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.
Parts support is available for this product. To obtain a parts listing and/or diagram, please log on to www.sealey.co.uk,
email [e-mail] or telephone [phone].