Sealey SA656 User manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH
IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE
THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
 Follow all workshop Health & Safety rules, regulations and conditions when using tool.
 WARNING!Disconnect from air supply before changing grinding bit or servicing.
 Maintain die grinder in good condition and replace any damaged or worn parts. Use genuine parts only.
Unauthorised parts may be dangerous and will invalidate the warranty.
WARNING! Check correct air pressure is maintained and not exceeded. We recommended 90psi.
Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure that
all connections are secure.
WARNING! Before each use check grinding bit is secure, and the bit is not worn or damaged. If damaged,
replace immediately.
Ensure replacement grinding bits are not damaged (cracks, deformations or splinters etc).
Always use the correct grinding bit suitable for the material being ground. Ensure the maximum speed
specification of the bit is higher than that indicated on the machine data plate.
WARNING! Always wear approved eye or face protection when operating the die grinder.
Use breathing protection in accordance with COSHH regulations if fumes or dust pose a hazard.
Wear ear defenders and gloves if necessary.
Keep hands and body clear of the workpiece when operating the die grinder.
 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
Secure unstable workpiece with a clamp, vice or other adequate holding device.
 Keep children and non essential persons away from the working area.
 Avoid subjecting grinding bit to excessive strain, always ease grinding bit against workpiece (a harsh impact
may break the bit). Maintain a controlled progression.
Wear suitable clothing to avoid snagging.
 When not in use disconnect from air supply and store in a safe, dry, childproof location.
 DO NOT wear loose jewellery and tie back long hair.
DO NOT get the die grinder wet or use in damp or wet locations.
DO NOT hold the workpiece by hand. Use clamps or a vice to secure the workpiece.
 DO NOT use the die grinder for a task it is not designed to perform.
DO NOT use cutting off wheels or router cutting wheels in the die grinder.
 WARNING! DO NOT use die grinder if damaged or faulty. Contact your local service agent.
 DO NOT use die grinder unless you have been instructed in its use by a qualified person.
 DO NOT carry the die grinder by the air hose, or yank the hose from the air supply.
 DO NOT direct air from the air hose at yourself or others.
WARNING! DO NOT grind any materials containing asbestos.
WARNING! The die grinder will continue to run for a short period after the trigger is released.
 DO NOT turn the die grinder on whilst the grinding bit is in contact with the workpiece.
 DO NOT use die grinder where there are flammable liquids, solids or gases such as paint solvents, including
waste wiping or cleaning rags etc. as generated sparks may be dangerous.
 DO NOT touch the workpiece close to the ground surface as it will be very hot. Allow to cool. The workpiece
may also be very sharp.
 DO NOT operate die grinder if you are tired or under the influence of alcohol, drugs or intoxicating medication.
INSTRUCTIONS FOR:
AIR DIE GRINDER MAXI SIZE
260mm LONG REACH PREMIER
MODEL No: SA656
Danger of Fire/Explosion Hazard
 WARNING! The grinding process can produce streams of sparks which are a potential source of
ignition.
 DO NOT use the grinder where there are flammable liquids, solids or gases.
 DO NOT allow grinder sparks to make contact with the operator’s clothing or any other fabric such as
cleaning cloths or fabrics contaminated with inflammable materials, such as oil for example.
 Wear garments treated with a fire retardent, wool or cotton in preference to man-made fibres.
Original Language Version SA656 Issue: 2 (SP) - 22/08/13
© Jack Sealey Limited 2013

3.1. Air Supply
WARNING! Ensure the air supply is clean and does not exceed 90psi while operating the
die grinder. Too high an air pressure and unclean air will shorten the product life due to
excessive wear, and may be dangerous causing damage and/or personal injury.
3.1.1. Ensure die grinder air valve (or trigger) is in "Off" before connecting to the air supply.
3.1.2. You will require an air pressure of 90psi, and an air flow according to specification.
3.1.3. Drain the air tank daily. Water in the air line will damage the die grinder.
3.1.4. Clean air inlet filter weekly.
3.1.5. Line pressure should be increased to compensate for unusually long air hoses (over
8 metres). The minimum hose diameter should be 1/4” internal diameter and fittings must
have compatible dimensions.
3.1.6. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain
that all connections are secure.
3.2. Couplings.
Vibration may cause failure if a quick change coupling is connected directly to the die
grinder.
To overcome this, connect a leader hose to the grinder (Sealey ref: AH2R or AH2R/38). A
quick change coupling may then be used to connect the leader hose to the air line recoil
hose. See fig 1 & fig 2.
3. PREPARING TOOL FOR USE
4. OPERATING INSTRUCTIONS
fig 1
fig 2
2. INTRODUCTION & SPECIFICATION
Collet Size ......................6mm
Free Speed................. 22000rpm
Air Consumption..................4cfm
Operating Pressure ...............90psi
Air Inlet Size .................. 1/4”BSP
Noise Power .................. 95dB(A)
Noise Pressure................ 84dB(A)
Weight .........................0.7kg
Composite cover moulded around lightweight aluminium alloy housing reduces effects of chill on
operator’s hands and provides added control. Air motor with quality bearings for smooth powerful
operation. Exhaust outlet adjusts 360° keeping air flow away from operator. Safety trigger prevents
inadvertent operation. Features extended shank for access to hard to reach areas. Ideal for
re-shaping, deburring and smoothing off rough edges on castings. Suitable for the professional
workshop.
4.1. Fitting Grinding Stone
 WARNING! Disconnect from the air supply before changing grinding stone.
4.1.1. Check that grinding stones are not damaged in any way such as cracks, deformations or
splinters etc. Damaged stones must not be used.
4.1.2. Use the supplied spanners to loosen collet locking collar. Insert grinding stone ensuring that
a minimum of 10mm gripping length is observed and re-lock collar.
Original Language Version SA656 Issue: 2 (SP) - 22/08/13
© Jack Sealey Limited 2013

 WARNING!Disconnect die grinder from air supply before changing accessories, servicing or
performing maintenance.Replace or repair damaged parts. Use genuine parts only.
Unauthorised parts may be dangerous and will invalidate the warranty.
5.1. If air supply does not have an oiler, lubricate the air die grinder daily with a few drops of
Sealey air tool oil dripped into the air inlet to prolong its life.
5.2. Clean the die grinder after use.
5.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or
type of hose connectors. To remedy check the air supply and follow instructions in
Section 3.
b) Grit or gum deposits in the die grinder may also reduce performance. If your model has
an air strainer (located in the area of the air inlet), remove the strainer and clean it. Flush
the die grinder out with gum solvent oil or an equal mixture of SAE No 10 oil and paraffin.
Allow to dry before use.
5.4. For a full service contact your local Sealey service agent.
5.5. When not in use, disconnect from air supply, clean die grinder and store in a safe, dry,
childproof location.
5. MAINTENANCE
4.2. Operating
 WARNING!Ensure you have read, understood and apply Section 1 safety instructions.
4.2.1. Connect the die grinder to the air supply as described in Section 3.
4.2.2. To start, hold firmly and push the trigger locking lever forward whilst depressing trigger.
4.2.3. The stone must be running at its maximum speed before attempting to grind the workpiece.
4.2.4. Slowly and smoothly bring the grinding stone toward the workpiece (avoid jerky
movements). Exert adequate pressure on the die grinder to grind according to the type and
size of the material you are working with. Avoid subjecting stone to excessive strain or harsh
impacts. Always hold die grinder firmly and ease grinding stone against workpiece. Maintain
a controlled progression.
DO NOT allow die grinder to free run for an extended period of time as this will shorten its
life.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version SA656 Issue: 2 (SP) - 22/08/13
Environmental Protection.
Recycle unwanted materials instead of disposing of them as waste.
All tools, accessories and packaging should be sorted, taken to a recycle centre
and disposed of in a manner which is compatible with the environment.
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email [e-mail] or telephone [phone].
© Jack Sealey Limited 2013

WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): ................. 1.25m/s²
Uncertainty value (k):................................. 0.61m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission.
We recommend that a specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for
each tool.
NB: Stated Vibration Emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand
Arm Vibration Syndrome.
Health surveillance.
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures
can be modified accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from
the uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain
warm and dry and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please
refer to the Correct Use and Maintenance section in these instructions.
Guidance relating to the management of hand arm vibration can be found on the HSC website www.hse.gov.uk - Hand-Arm
Vibration at Work.
Original Language Version SA656 Issue: 2 (SP) - 22/08/13
© Jack Sealey Limited 2013