Sealey SA630 User manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT:PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH
IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR PERSONAL INJURY AND WILL INVALIDATE THE
WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
3Follow all workshop safety rules, regulations, and conditions when using wrench.
pWARNING! Disconnect from air supply before changing accessories or servicing.
3Maintain the wrench in good condition and replace any damaged or worn parts. Use
genuine parts only. Non-authorised parts may be dangerous and will invalidate the warranty.
pWARNING! Check correct air pressure is maintained and not exceeded. We recommend 90psi.
3Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each
use and ensure that all connections are secure.
3Wear approved safety eye/face shield, ear defenders, and hand protection.
3Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3Keep children and non essential persons away from the working area.
7DO NOT use the wrench for a task it is not designed to perform.
pWARNING! DO NOT use wrench if damaged or thought to be faulty. (Contact Service Agent).
7DO NOT use wrench unless you have been instructed in its use by a qualified person.
7DO NOT carry the wrench by the air hose, or yank the hose from the air supply.
7DO NOT operate wrench if you are tired, under the influence of alcohol, drugs or intoxicating medication.
7DO NOT carry wrench with your hand on the power trigger in order to avoid unintentional starting.
7DO NOT direct air from the air hose at yourself or others.
3When not in use disconnect from air supply and store in a safe, dry, childproof location.
SA630 SA631 - 0016 - (3) -260601
INSTRUCTIONS FOR
MINI AIR RATCHET WRENCH
Models: SA630 & SA631
01284 757500 E-mail: [e-mail]
01284 703534
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component
parts without prior notice. IMPORTANT: No liability is accepted for incorrect use of this equipment. WARRANTY: See note in
introduction. Guarantee is 12 months from purchase date. proof of which will be required for any claim. INFORMATION: Call us for a
copy of our latest catalogue and promotions on 01284 757525 and leave your full name and address including your postcode.
Sole UK Distributor, Sealey Group, Bury St. Edmunds, Suffolk.
2. INTRODUCTION & SPECIFICATIONS
MODEL . . . . . . . . . . . . . . . . . .SA630
Drive size . . . . . . . . . . . . . . . . .1/4Sq
Max torque . . . . . . . . . . . . . . . . 30ft/lb
Air consumption . . . . . . . . . . . . . 5cfm
Operating pressure . . . . . . . . . . .90psi
Air inlet size . . . . . . . . . . . . . .1/4 BSP
Weight . . . . . . . . . . . . . . . . . . . 0.5kg
MODEL . . . . . . . . . . . . . . . . . .SA631
Drive size . . . . . . . . . . . . . . . . .3/8Sq
Max torque . . . . . . . . . . . . . . . . 30ft/lb
Air consumption . . . . . . . . . . . . . 5cfm
Operating pressure . . . . . . . . . . .90psi
Air inlet size . . . . . . . . . . . . . .1/4 BSP
Weight . . . . . . . . . . . . . . . . . . . . 0.5kg
Mini air wrench suitable for applications where space is at a premium. Superb for engine bay work
on cars, CVs, motorcycles and outboards. Compact design utilises high quality bearings and rotor
end plates for smooth power output. Rear exhaust with baffle reduces noise and oil spray. Fitted with
protective rubber ratchet head boot.
Item SA630 SA631 Description
Part No Part No
Item SA630 SA631 Description
Part No Part No
Issue Date: 010700
Issue No: 3
Date Modified: 260601
1SA630/01 SA631/01 AIR INLET BUSHING
2SA630/02 SA631/02 REGULATOR
3SA630/03 SA631/03 O-RING
4SA630/04 SA631/04 VALVE SPRING
5SA630/05 SA631/05 THROTTLE VALVE
6SA630/06 SA631/06 O-RING
7SA630/07 SA631/07 VALVE PLUNGER
8SA630/08 SA631/08 MOTOR HOUSING
9SA630/09 SA631/09 PIN
10 SA630/10 SA631/10 LEVER PIN
11 SA630/11SA631/11THROTTLE LEVER
12 SA630/12 SA631/12 BALL BEARING ( B696ZZ )
13 SA630/13 SA631/13 REAR END PLATE
15 SA630/15 SA631/15 ROTOR BLADE
16 SA630/16 SA631/16 ROTOR
17 SA630/17 SA631/17 CYLINDER
18 SA630/18 SA631/18 FRONT END PLATE
19 SA630/19 SA631/19 BALL BEARING ( B696ZZ )
20 SA630/20 SA631/20 WASHER
21 SA630/21 SA631/21 GEAR
22 SA630/22 SA631/22 PIN
23 SA630/23 SA631/23 GEAR PLATE
24 SA630/24 SA631/24 RING GEAR
25 SA630/25 SA631/25 NEEDLE BEARING
26 SA630/26 SA631/26 NEEDLE BEARING
27 SA630/27 SA631/27 RATCHET HOUSING
28 SA630/28 SA631/28 CRANK SHAFT
29 SA630/29 SA631/29 DRIVE BUSHING
30 SA630/30 SA631/30 YOKE
31 SA630/31 SA631/31 LOCK NUT
32 SA630/32 SA631/32 REVERSE BUTTON
33 SA630/33 SA631/33 SPRING
34 SA630/34 SA631/34 LOCK PIN
35 SA630/35 SA631/35 WASHER
36 SA630/36 SA631/36 PIN
37 SA630/37 SA631/37 RATCHET PAWL
38 SA630/38 SA631/38 STEEL BALL
39 SA630/39 SA631/39 SPRING
41 SA630/41A SA631/41B THRUST WASHER
42 SA630/42 SA631/42 RETAINING RING
43 SA630/43A SA631/43B RATCHET ANVIL
44 SA630/44 SA631/44 BOOT
IMPORTANT WARRANTY INFORMATION
The ratchet heads are supplied fitted with a rubber boot to provide some protection from impact. Because it is
possible to break the head by dropping and also by excessive hand force, we do not warranty ratchet heads.
The rest of the product is covered by a 1 year parts and labour warranty. This does not affect your statutory
rights.

3.1. Air Supply
3.1.1. Ensure wrench air valve (or trigger) is in the "off" position before connecting to the air supply.
3.1.2. You will require an air pressure of 90psi, and an air flow according to specification.
3.1.3. pWARNING! Ensure the air supply is clean and does not exceed 90 psi while operating the
wrench. Too high an air pressure and unclean air will shorten the product life due to excessive
wear, and may be dangerous causing damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the air line will damage the wrench.
3.1.5. Clean air inlet filter weekly. Recommended hook-up procedure is shown in fig 1.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8
metres). The minimum hose diameter should be 1/4 I.D. and fittings must have the same
inside dimensions.
3.1.7. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain
that all connections are secure.
3.2. Couplings.
Vibration may cause failure if a quick change coupling is connected directly to the wrench. To
overcome this, connect a leader hose to the wrench. A quick change coupling may then be used to
connect the leader hose to the air line recoil hose. See fig 1 & 2.
pWARNING! Disconnect wrench from air supply before changing accessories, servicing or
performing maintenance. Replace or repair damaged parts. Use genuine parts only. Non-
authorised parts may be dangerous and will invalidate the warranty.
5.1. Lubricate the air wrench daily with a few drops of Sealey air tool oil dripped into the air inlet to
prolong its life.
5.2. Clean the wrench after use. DO NOT use worn, or damaged sockets.
5.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or
type of hose connectors. To remedy check the air supply and follow instructions in
chapter 3.
b)Grit or gum deposits in the wrench may also reduce performance. If your model has an air
strainer (located in the area of the air inlet), remove the strainer and clean it. Flush the
wrench out with gum solvent oil or an equal mixture of SAE No 10 oil and paraffin.
Allow to dry before use.
5.4. For a full service contact your local Sealey service agent.
5.5. When not in use, disconnect from air supply, clean wrench and store in a safe, dry,
childproof location.
3. PREPARING WRENCH FOR USE
4. OPERATING INSTRUCTIONS
5. MAINTENANCE
pWARNING! Ensure you read, understand and apply safety instructions before use.
4.1. Only use impact sockets which are specifically designed for use with a ratchet wrench.
4.2. Connect the wrench to the air hose as in chapter 3.
4.3. Place the socket over the subject nut and depress the trigger to operate the wrench.
4.4. To change wrench direction turn the switch on the head of the wrench.
DO NOT use any additional force upon the wrench in order to remove a nut.
DO NOT allow wrench to free run for an extended period of time as this will
shorten its life.
fig 1
We, the sole importer into the UK, declare that the products listed here are in conformity with the
following EEC standards and directives. The construction files for these products are held by the
Manufacturer and may be inspected, by a national authority, upon request to Jack Sealey Ltd.
For Jack Sealey Ltd. Sole importer into the UK
of Sealey Power Tools.
Mini Air Ratchet Wrench
Models: SA630 & SA631
98/37/EC Machinery Directive
93/68/EEC Marking Directive
26th June 2001
Declaration of Conformity
Signed by Mark Sweetman
fig 2
SA630, SA631 - 0016 - (3) -260601
IMPORTANT WARRANTY INFORMATION
The ratchet heads are supplied fitted with a rubber boot to provide some protection from impact. Because it is
possible to break the head by dropping and also by excessive hand force, we do not warranty ratchet heads. The
rest of the product is covered by a 1 year parts and labour warranty. This does not affect your statutory rights.