Sealey E5188.V2 User manual

Instructions for:
MULTIPURPOSE ROTARY TOOL
Model No: E5188.V2
1. SAFETY INSTRUCTIONS
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND
CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY
CAUSE DAMAGE AND/OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
E5188.V2 - 1 - 171207
1.1 ELECTRICAL SAFETY
 WARNING! It is the user’s responsibility to read, understand and comply with the following:
You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and
all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety
devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD
(Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable products that are plugged
into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You may obtain a Residual Current Device by
contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
1.1.1 The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by
a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2 The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance and the
safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3 Ensure the insulation on all cables and the product itself is safe before connecting to the mains power
supply. See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).
1.1.4 Ensure that cables are always protected against short circuit and overload.
1.1.5 Regularly inspect power supply, leads, plugs for wear and damage and all electrical connections
to ensure that none is loose.
1.1.6 Important: Ensure the voltage marked on the product is the same as the electrical power supply
to be used and check that plugs are fitted with the correct capacity fuse. A 13 amp plug may require
a fuse smaller than 13 amps for certain products,see fuse rating at right.
1.1.7 DO NOT pull or carry the tool by its power supply lead.
1.1.8 DO NOT pull power plugs from sockets by the power cable.
1.1.9 DO NOT use worn or damaged leads, plugs or connections. Immediately replace or have repaired
by a qualified electrician. A U.K. 3 pin plug with ASTA/BS approval is fitted. In case of damage, cut
off and fit a new plug according to the following instructions (discard old plug safely).
(UK only - see diagram at right). Ensure the unit is correctly earthed via a three-pin plug.
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check there are no bare wires, that all wires have been correctly connected, that cable outer insulation
extends beyond the cable restraint and that the restraint is tight.
Double insulated products are often fitted with live (BROWN) and neutral (BLUE) wires only. Double insulated products are always
marked with this symbol . To re-wire, connect the brown & blue wires as indicated above. DO NOT connect the brown or blue to
the earth terminal.
1.1.10 Some products require more than a 13 amp electrical supply. In such a case, NO plug will be fitted. You must contact a qualified
electrician to ensure a 30 amp fused supply is available. We recommend you discuss the installation of a industrial round pin plug and
socket with your electrician.
1.1.11 Cable extension reels. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD
fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cores of the cable
is important. We suggest 1.5mm2section as a minimum but to be absolutely sure that the capacity of the cable reel is suitable for this
product and for others that may be used in the other output sockets, we recommend the use of 2.5mm2section cable.
1.2 GENERAL SAFETY
Only power the tool from the mains supply.
Disconnect the tool from the mains supply before changing accessories, servicing or performing any maintenance.
Maintain tool and accessories in good condition. Check moving parts and alignment. If necessary use an authorised service agent.
Replace or repair damaged parts using recommended parts. Unauthorised parts may be dangerous and will invalidate the warranty.
Wear approved safety eye protection with side shields and a dust mask if generating dust.
Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.
Use the tool in a suitable work area. Keep area clean and tidy and free from unrelated materials and ensure that there is adequate lighting.
Prevent body contact with earthed surfaces to avoid electric shock e.g. pipes, radiators, refrigerators etc.
Maintain correct balance and footing.
Keep children and unauthorised persons away from the work area.
Secure unstable workpiece with a clamp, vice or other adequate holding device.
Avoid unintentional starting. Keep the tool clean for best and safest performance.
When not in use switch tool off and unplug it from the mains supply. Store it in the case and put in a dry, childproof area.
DO NOT over-reach. Ensure the floor is not slippery and wear non-slip shoes.
DO NOT use the tool for a task it is not designed to perform.
DO NOT operate tool where there are flammable liquids or gases.
DO NOT get the tool wet or use in damp or wet locations.
DO NOT carry the tool by the cable.
DO NOT hold unsecured work in your hand.
DO NOT leave the tool running unattended.
 DO NOT operate the tool if any parts are missing or damaged as this may cause failure and/or personal injury.
 DO NOT operate the tool when you are tired or under the influence of alcohol, drugs or intoxicating medication.
Blue
Neutral
Wire
Yellow & Green
Earth Wire
Cable
Restraint
FUSE RATING
THIS PRODUCT MUST BE FITTED
WITH A
3AMP FUSE
Brown
Live
Wire

3.1 Connection
3.1.1 Ensure that the ON/OFF switch is in the OFF position
before connecting to the mains supply. Refer to fig.1,
‘OFF’ is shown as ‘0’ on the switch.
3.2 Fitting Accessories Direct to Rotary Tool
3.2.1 Ensure that the tool is switched OFF.
3.2.2 Press the spindle lock button, refer to fig.1, and
slowly turn the collet until the spindle lock engages
3.2.3 Retain the pressure on the spindle lock button
and turn the collet nut anti-clockwise to open the
collet (fig.3)
NOTE: Never press the spindle lock button when the tool is running.
3.2.4 The required bit may now be fitted into the collet. Fully insert the bit shaft to reduce the risk of bending in use. Tighten the
collet nut firmly. Finally, release the spindle lock button.
3.2.5 To change collets, proceed as 3.2.1 to 3.2.3 but continue to unscrew the collet nut until it can be removed from the spindle. Change
collets and replace the collet nut.
3.2.6 Select the speed required on the variable speed control. Small accessories require high
speed and large accessories low speed. If in doubt, start on a low setting and gradually
increase speed until best performance is obtained.
3.2.7 Check that the ON/OFF switch is at OFF and then connect the tool to the mains power
supply. Turn the ON/OFF switch to ON.
DO NOT switch ON with the tool bit touching the workpiece. Always allow the bit
to reach full speed before applying it to the workpiece.
3.3 Attaching Flex Drive and Bits.
Ensure that the tool is switched OFF and remove plastic collar (fig.1)
3.3.1 Press the spindle lock button, refer to fig.1 or fig.2A, and slowly turn the collet nut until the spindle lock engages.
3.3.2 Retain the pressure on the spindle lock button and turn the collet nut anti-clockwise to loosen the collet.
3.3.3 Extract the flex drive from the centre of the shaft (fig.2B).
3.3.4 Insert the flex drive into the collect inside the spindle and tighten by holding in the spindle locking button and tighten with the
wrench (fig.2).
3.3.5 Slide the flex drive back up into the shaft and secure by screwing the rotary shaft connector onto the rotary tool (fig.2).
3.3.6 At the other end of the flex drive shaft pull back the outer casing and turn the collet nut anti-clockwise to loosen.
3.3.7 Replace the collet with one the correct size for the task at hand.
3.3.8 Replace the collet nut and insert a bit. Tighten the collet nut firmly.
3. OPERATING INSTRUCTIONS
Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230V, 130W
Speed Range. . . . . . . . . . . . . . . . . . . . . 8000 to 30000 rpm
Speed Settings. . . . . . . . . . . . . . . . . . . . . . Stepless Control
Collet Sizes. . . . . . . . . . . . . . . . .1.6mm, 2.4mm, 3.2mm (x2)
2. TECHNICAL SPECIFICATION
4. MAINTENANCE
4.1. Cleaning
4.1.1 Keep the tool ventilation slots clean and free from obstructions. If available blow compressed air into the vents to clear any
internal dust (safety goggles must be worn when undertaking this process).
4.1.2 Keep the outer case of the tool clean and free from grease.
4.1.3 Wipe down with a damp cloth.
DO NOT wash with water or use solvents or abrasives.
4.2. Servicing
To service the tool contact your local Sealey service agent.
5. DECLARATION OF CONFORMITY
Declaration of Conformity We, the sole importer into the UK, declare that the product listed here is in conformity with the following standards and directives.
The construction files for this product is held by the Manufacturer and may be inspected, by a
national authority, upon request to Jack Sealey Ltd.
For Jack Sealey Ltd. Sole importer into the UK of Sealey Power Tools.
Signed by Steve Buckle 17th December 2007
Multipurpose Rotary Tool, Model: E5188.V2
2006/95/EC Low Voltage Directive
2004/108/EC EMC Directive
93/68/EEC CE Marking
2006/42/EC Machinery Directive
2002/95/EC RoHS Directive
2002/96/EC WEEE Directive
fig.2
01284 757500
01284 703534
[e-mail]
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
www.sealey.co.uk
Web
email
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
fig.3
fig.1
E5188.V2 - 1 - 171207

01284 757500
01284 703534
[e-mail]
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
www.sealey.co.uk
Web
email
Parts List for:
MULTIPURPOSE ROTARY TOOL
Model No: E5188.V2
Issue: 1
Date: 201207
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
ITEM PART No. DESCRIPTION
1 E5188.01 FLEXIBLE SHAFT FOR ROTARY TOOL
2 E5188.02 SANDING BAND (6.35 x 12.7mm)
3 E5188.03 SANDING BAND (12.7 x 12.7mm)
4 E5188.04A SANDING DISC (GRIT 180)
4.1 E5188.04B SANDING DISC (GRIT 220)
4.2 E5188.04C SANDING DISC (GRIT 240)
5 E5188.05 FELT WHEEL (25.4 x 6.35mm)
6 E5188.06 CLOTH WHEEL (25.4 x 3.2mm)
7 E5188.07 FELT WHEEL (12.7 x 9.5mm)
8 E5188.08 FELT WHEEL POINT (9.5 x 19mm)
9 E5188.09 RUBBER EMERY WHEEL (22.2 x 4mm)
10 E5188.10A HSS TWIST DRILL (3.3mm)
10.1 E5188.10B HSS TWIST DRILL (2.3mm)
10.2 E5188.10C HSS TWIST DRILL (1.5mm)
11 E5188.11 SANDING SHANK (12.7 x 12.7mm)
12 E5188.12 SANDING SHANK (6.4 x 12.7mm)
13 E5188.13 DIAMOND CUTTER
14 E5188.14 HSS CUTTER
15 E5188.15 GRINDING WHEEL (15.8 x 9.6mm)
16 E5188.16 GRINDING WHEEL (9.5 x 12.7mm)
17 E5188.17 GRINDING WHEEL (10 x 20mm)
18 E5188.18 GRINDING WHEEL (19 x 3.2mm)
19 E5188.19 GRINDING WHEEL (20 x 40mm, SILICON)
20 E5188.20 GRINDING WHEEL (10.3 x 4mm, SILICON)
ITEM PART No. DESCRIPTION
21 E5188.21 GRINDING WHEEL (19 x 3.2mm, SILICON)
22 E5188.22 NYLON BRUSH (20.6 x 44.5mm, RADIAL)
23 E5188.23 NYLON BRUSH (4.6 x 44.5mm, AXIAL)
24 E5188.24 NYLON BRUSH (12.7 x 44.5mm, AXIAL)
25 E5188.25 STEEL BRUSH (20.6 x 44.5mm, RADIAL)
26 E5188.26 STEEL BRUSH (4.6 x 44.5mm, AXIAL)
27 E5188.27 STEEL BRUSH (12.7 x 44.5mm, AXIAL)
28 E5188.28 BRASS BRUSH (20.6 x 44.5mm, RADIAL)
29 E5188.29 BRASS BRUSH (4.6 x 44.5mm, AXIAL)
30 E5188.30 BRASS BRUSH (12.7 x 44.5mm, AXIAL)
31 E5188.31 POLISH COMPOUND
32 E5188.32 CUT-OFF WHEEL HEAVY DUTY (24 x 0.8mm)
33 E5188.33 CUT-OFF WHEEL REGULAR (24 x 0.6mm)
34 E5188.34A COLLET (3.3mm, CHROME)
34.1 E5188.34B COLLET (2.3mm, CHROME)
34.2 E5188.34C COLLET (1.5mm, CHROME)
35 E5188.35 MANDREL FOR CUT-OFF WHEEL (1.5mm)
36 E5188.36 MANDREL FOR CLOTH WHEEL (2.3mm)
37 E5188.37 MANDREL FOR FELT WHEEL
38 E5188.38 CUT-OFF WHEEL (32 x 1.2mm, FIBRE GLASS)
39 E5188.39 WRENCH (9.5mm)
40 E5188.40 WIRE FLAP WHEEL (32 x 9.5mm)
41 E5188.41 DRESSING STONE (25.4 x 9.5mm)
42 E5188.G ELECTRIC GRINDER FOR E5188