Sealey TP6918 User manual

DOUBLE DIAPHRAGM FUEL TRANSFER
PUMP
MODEL NO: TP6918
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure all Health and Safety, local authority and general workshop practice regulations are strictly adhered to when using
this equipment.
▲DANGER! Petrol is a highly flammable liquid and any spillage will evaporate to form a flammable, heavier than air vapour, which is
easily ignited. Common sources of ignition include, but are not limited to, smoking and lighting matches, welding and cutting
equipment, heaters, all types of electrical equipment unless specifically designed as suitable for use in a flammable atmosphere. Even
low voltage inspection lamps, if damaged can ignite petrol vapour.
Please take time to read the following safety information before commencing work with the TP6918.
9Familiarise yourself with the applications, limitations and potential hazards of this product.
9Maintain the pump in good condition (use an authorised service agent).
9Replace or repair damaged parts. Use genuine parts only. Unauthorised parts will invalidate the warranty.
9Use only with oils, petrol, diesel, paraffin, anti-freeze, degreasants and other non-corrosive fluids.
9Ensure safety eye protection and protective clothing are worn when using this product.
9Keep a foam or dry powder fire extinguisher nearby.
9Ensure that containers cannot easily be knocked over during filling.
9Keep the work area clean and uncluttered and ensure that there is adequate lighting.
9Remove all combustible materials from the work area.
9Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
9Keep children and unauthorised persons away from the work area.
9HSE guidance recommends use of metal containers with secure caps for holding drained fuel.
9Mark fuel containers with hazard labels to identify the contents.
9Keep any fuel containers in a well ventilated, lockable store, preferably away from the working area.
9Soak up any spill immediately using absorbent granules or similar material.
9Dispose of waste liquids in accordance with local authority regulations.
8DO NOT use an open flame or smoke anywhere near the tool or around stored fuel.
8DO NOT use the pump to transfer hazardous or harmful chemicals, corrosive liquids, solvents, alkalis or acids.
8DO NOT use the pump with water.
8DO NOT use the pump near sources of heat or sparks.
8DO NOT allow work which can produce a source of ignition, such as welding, electrical or other hot work, to be carried out whilst
dispensing fuel.
8DO NOT use cordless, mobile phones or pagers, ensure these items are turned off before dispensing fuel.
8DO NOT use the pump for any purpose other than for which it is designed.
8DO NOT attempt to move the fluid drum by pulling on the pump.
8DO NOT use whilst under the influence of drugs, alcohol or other intoxicating medication, or if you are fatigued, Keep the pump clean
and well oiled and store in a safe, dry, childproof location when not in use.
Users/Businesses should perform their own hazard risk assessment based on their specific environment and following the
guidelines laid out above.
2. INTRODUCTION
Self-priming high performance double diaphragm lever pump. Heavy-duty die cast aluminium pump head with stainless steel pistons and fuel
resistant nitrile rubber diaphragm. 2”BSP Connector and telescopic dip tube to suit 50 to 205ltr drums. Approximately 800ml per full stroke
discharge. Supplied with 8ft anti-static discharge hose and delivery nozzle with holder. Suitable for various oils, petrol, diesel, antifreeze,
para󰀩n and other non-corrosive uids.
3. ASSEMBLY
3.1. Slide the bung nut onto the octagonal base at the pump inlet. Tighten the bung on the base using the two bolts on the bung.
3.2. Prepare the threads of the telescopic suction tube with some PTFE tape and screw into the pump inlet and tighten.
3.3. Fully extend the telescopic tube and insert the suction tube through the 2” threaded hole into the drum, until the suction tube hits the
bottom of the drum. Screw the bung nut into the drum.
3.4. Connect the dispensing nozzle onto one end of the rubber hose and the other into the outlet of the pump. Use PTFE tape on both
threads before assembly.
TP6918 Issue 2 25/01/19
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear eye
protection
Wear protective
gloves
Wear protective
clothing

4. OPERATION
4.1. Insert the end of the hose into a suitable container. Start operating the pump handle, the initial strokes should be rapid to help
prime the pump, the pump should start to dispense the uid within seven strokes of the pump handle.
8DO NOT use undue pressure on the pump handle as this may cause the pump neck to fracture.
4.2. When pumping is completed, insert the nozzle into the nozzle holder. The handle may be locked into position using the latch on the
pump body and a padlock.
5. TROUBLESHOOTING
Problem Cause Remedy
Pump does not dispense or ow is restricted Pump not able to create adequate suction Prime pump, see section 4.1
Pump is drawing in air instead of uid Tighten suction tube to pump inlet
connection
Extension seal failure between
suction tube sections
Pump inlet is blocked Remove suction tube and clean
wire mesh screen at pump inlet
Leakage of uid from pump handle piston Damaged seal due to incompatible uids Return to your Sealey stockist
Pump Outlet
Pump Handle
Locking Latch
Pump Inlet
Pump Body
Bung Nut
Dispensing
Nozzle
Nozzle
Holder
Telescopic
Suction Tube
g.1
TP6918 Issue 2 25/01/19
Original Language Version
© Jack Sealey Limited

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Parts support is available for this product. To obtain parts, please log on to
www.sealey.co.uk, email [e-mail] or telephone [phone]
TP6918 Issue 2 25/01/19
Original Language Version
© Jack Sealey Limited