Segway i180 Guide

WARNING!
Always shut down your Segway HT and unplug the Power Cord before performing any
maintenance or installing any part or accessory.
Follow these instructions carefully. Failure to follow these instructions could damage your
Segway HT and render it unsafe to use.
©2005 Segway LLC Page 1 of 3 18987-00001aa
Questions?
If you have any questions or are missing a part, please contact an Authorized Segway
Dealer. For a list of Dealers, visit www.segway.com. Check www.segway.com for
updates to these instructions. Thank you.
Segway
®
Human Transporter (HT)
Splash Guard Replacement Instructions
i180 Model Fenders
LIMITED WARRANTY
The Segway HT Splash Guards are an “Accessory” covered for 90 days under the Segway®Human
Transporter Limited Warranty (copy delivered with the kit.)
Contents
> (2) Splash Guards
> (4) Fender Tabs
> (4) T-20 Drive Fender Fasteners
Note: Replace any fasteners you remove
with the new fasteners included in this kit.
Tools Required
> 16 mm deep socket
> 50 N-m Torque Wrench to accommodate
the 16 mm deep socket
> Rubber Mallet
> T-20 Six-Lobe bit (Torx T-20)
> 1.5 N-m Torque Wrench to
accommodate the Six-Lobe bit
Product Information
> Impact-resistant construction
> Identical/interchangeable for left/right
side and all 3 positions along the fender
Splash Guards

Wheel Insert Replacement Instructions
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Fender Tab
Remove the Tire/Wheel Assembly
Step 1 Tip the Segway HT onto its side so
that the outside of one wheel lays flat
against a clean, smooth surface
Step 2 Remove the Wheel Nut with a 16 mm
deep socket wrench. Hold the wheel
from rotating and turn the wrench
counterclockwise. (This may require
considerable force.)
Step 3 Strike the outside edge of the tire with
a rubber mallet to unseat the wheel
hub taper. (This may require multiple
attempts as the wheel hub is seated
tightly into the Gearbox taper.)
Step 4 Lift off the wheel.
Step 5 Clean any debris from inside of
Gearbox taper and outside of wheel
hub.
Remove the Splash Guard
Step 1 Remove the two Splash Guard
fasteners using a T-20 six-lobed bit
(Torx T-20).
Step 2 Remove the two oblong Fender Tabs
that are between the fasteners and
the Fender, and save these for reuse
when you install the Splash Guards.
Step 3 Remove the Splash Guard

Wheel Insert Replacement Instructions
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Install the Splash Guard
Step 4 Position the Splash Guard into the
position you select on the Fender.
(For best spray protection, install the
Splash Guard in the rear position.)
Step 5 Hold the two Fender Tabs in the slots
in the Fender, and thread the two
fasteners through the Fender Tabs
and Fender and into the Splash
Guard.
Step 6 Torque to 1.5 N-m using a T-20 six-
lobed bit (Torx T-20). Over tightening
could strip aluminum threads.
Reseat the Tire/Wheel Assembly
Step 1 Place the Wheel hub opening over
the Gearbox drive shaft; rotate the
wheel while pressing down until the
wheel seats.
Step 2 Thread on the wheel nut and tighten
with the socket wrench.
Step 3 Torque to 50.0 N-m.
We hope this document provided clear step-by-step instructions. If you feel these instructions
are incorrect in any way, we would like to hear from you. Please contact Segway Customer
Support at 1-866-4SEGWAY (1-866-473-4929) or go to www.segway.com if you have any
questions, comments or suggestions. Thank you!