Selec PID500 User manual

PID500 / 110 / 330
OPERATING INSTRUCTIONS
PID Temperature Controller
Doc. name: OP INST PID500-110-330 OP159-V05/d.
Selec Controls Pvt. Ltd., India
Tel:[phone], Fax:[phone],
Website: www.selec.com
E- mail: [email protected].

1. Safety Information................................................ 7
4. Control output wiring............................................ 10
1. Features............................................................... 1
B) SPECIFICATIONS....................................................... 3
9. Level 6-Lockout module....................................... 29
E) USER GUIDE............................................................... 33
F) CONFIGURATION RECORD SHEET.......................... 38
G) CALIBRATION CERTIFICATE ................................... 42
CONTENTS
2. Keys' description.................................................. 15
2. Ordering information............................................ 2
3. Sensor input wiring.............................................. 10
C) INSTALLATION.
1. Function menu..................................................... 13
Page no.
A) OVERVIEW.
2. Terminal connections........................................... 9
D) PROGRAMMING.
4. Level 1-Output parameters.................................. 18
5. Level 2-Auxiliary output modes............................ 21
6. Level 3-Alarm 2 module....................................... 24
7. Level 4-Special functions..................................... 25
8. Level 5-Communication parameters.................... 28
3. Level 0-Input parameters..................................... 16

SALIENT FEATURES
? Universal Input
17 user selectable types including signal inputs.
?Selectable lower display
User selectable lower display options enable quick setting of different
parameters such as Set points, Alarms, PID values, Tuning etc.
? Zone PID
4 programmable control zones.
?Outputs
In signal output models output is selectable as control output or
retransmission output.
?Special Modes
User selectable special modes
- Heat-Cool PID
- Auto/Manual
- Single point ramp/soak.
- Soft start.
4 Sensor break indication
4 Sensor error compensation
4 Programmable parameter lockouts
4 90 to 270 VAC/DC supply
4 Compliance-
4 IP66 front panel protection
Overview
1
Optional Features
4 Extra Alarm output
(0 to 10V, 0 to 5V, 0/4 to 20mA)
4 24 VAC/DC supply voltage models
4 Heater current monitoring
4 Motorised input
4 12 VDC output to drive SSR.
4 Linear DC outputs (Factory set)
4 RS-485 MODBUS communication
4 Remote set-point input
48 x 48 96 x 48 96 x 96

2. ORDERING CODE -
PID 110
PID 330
PID 500
A B
A : Output 1
0 - 10V
(Voltage)
Relay
12VDC
SSR drive
4 - 20mA
(Current)
0
1
2
3
XX
Output 3 ( Relay )
Only Output 1 & Output 2
Output 3 (12 VDC SSR drive )
Communication RS485
Output 3 ( Relay ) +
Communication RS485
Output 3 (12 VDC SSR drive ) +
Communication RS485
CT Input
Output 3 ( Relay ) + CT Input
Output 3 (12 VDC SSR drive ) +
CT Input
CT Input + Communication RS485
* Second Analog Input ( valve positioner
type )
* Second Analog Input ( valve positioner
type ) + Communication Rs485
* Second Analog Input ( Remote set
point type )
* Second Analog Input ( Remote set
point type ) + Communication RS485
01
00
02
03
04
05
06
07
08
09
10
11
12
13
ORDERING EXAMPLE
Note: Input is user selectable.
Only Model name & output needs to be specified in the ordering code.
1. PID500 3 0 01
Output 3 ( Relay )
Output 2 ( Relay )
Output 1 ( Voltage ) 2
0 - 5V
(Voltage)
0 - 20mA
(Current)
4
5
-V 0-10V f/b input
* Second Analog input
Valve positioner type Remote Set point type
-P Potentiometric f/b input -C 4-20mA input
-C 4-20mA f/b input -V 0-10V input
B : Output 2
Relay
0
** 12VDC
SSR drive
1
** For PID110/PID330
18V DC SSR drive
Overview

2. INPUT
Thermocouple: J,K,T,R,S,C,E,B,N,L,U,W,Platinel II.
RTD: PT100.
Signal inputs: -5 to 56 mV, 0 to 10 VDC, 0 to 20 mA DC
(Programmable scale type)
200 ms.
O
1/0.1 for TC/RTD.
1/0.1/0.01/0.001 for Analog input.
(Decimal point position)
O
+0.25% of span or 1 whichever is greater.
(20min of warmup time). Cold junction calibration
o
accuracy in TC mode + 5 C.
OFF, 1 to 99 sec.
Led Status
Annunciators
Input
Sampling time
Resolution
Indication accuracy
Digital filtering
1. TECHNICAL SPECIFICATIONS
1. DISPLAY
Display
Main output (1)
Alarm output ( 2, 3)
Manual output (M)
Tune (T)
3
Specifications
3. OUTPUT
3.1. Control Output
Rating: 5A @250 VAC or 30 VDC.
Life expectancy: 100000 cycles at maximum load rating.
12 VDC.
Range: 0 -20 mA DC, 4-20 mA DC (Factory set)
Action: Control.
Update rate: PID Update - Every Cycle time.
Analog Output - 100 msec.
Maximum output load resistance: 500E.
Range: 0-5 VDC, 0-10 VDC.(Factory set)
Action: Control.
Update rate: PID Update - Every Cycle time.
Analog Output - 100 ms.
Minimum output load resistance: 10K.
Relay contact output
SSR drive voltage output
(optional)
Current output (Optional)
Voltage output (Optional)
PID500 - 48 X 48 - Dual 4 digit 7- segment LED.
Upper display : 10mm high Red (process value).
Lower display : 7mm high Green (selectable).
PID110 - 48x96 - Dual 4 digit 7- segment LED.
Upper display : 10mm high Red (process value).
Lower display : 7mm high Green (selectable).
PID330 - 96x96 - Dual 4 digit 7- segment LED.
Upper display : 14mm high Red (process value).
Lower display : 10mm high Green (selectable).

3. FUNCTION
Control: PID or ON/OFF.
Output: Time proportioning or Linear DC.
O
Proportional band: 0 to 400
Integral time: 0 to 3600 sec
Derivative time: 0 to 200 sec
Cycle time: 0.1 to 100.0sec.
Auto tune.
Programmable % output.
4 programmable control zones.
.
Control: PID or ON/OFF
Output: Time proportioning.
Proportional gain: 0 to 400
Cycle time: 0.1 to 100.0sec.
Heat/Cool dead band overlap: Programmable
Range: 0 / 4-20mA.
Action: Retransmission
Update rate: 100 ms
Maximum output load resistance: 500E
Range: 0-5 / 10V.
Action: Retransmission
Update rate: 100msec
Minimum output load resistance: 10K
Main control
Zone PID
Heat-cool PID mode
Current output
Voltage output
3.3. Retransmission output (optional)
4
Modes: Deviation high, Deviation low, Band,
Full scale high, Full scale low, Sensor break.
Operation: Absolute or Deviation mode
Hysteresis: Programmable
Hold/Standby mode: Programmable
Annunciator: Programmable
Reset action: Programmable - Automatic or latched
Probe break action: Upscale
Alarms
4. OPTIONAL
4.1. Remote set point input
0...20mA / 0...10V.
100 ohms.
-5% ... 105%.
O
-1999...9999 with fixed 1 C for TC/RTD and
as per resolution selected for Analog input.
Input type
Input Resistance
Over range
Scale range
Rating: 5A @250 VAC or 30 VDC.
Life expectancy: 100000 cycles at maximum load rating.
Relay contact output
(Relay 2, Relay 3 (optional)
3.2. Alarm Output
Specifications

5
Single phase, full wave monitoring of load currents
controlled by main output.
100mA AC output from current transformer.
0....999.9A.
47 ohms.
+0.5% of full scale + 1 digit.
50...400Hz.
LA / HA / BAND.
105% Capacity.
150mA (continuous).
Type
Input
Display scale range
Input resistance
Accuracy
Frequency
Alarm mode
Over range
Over load
4.2. Heater current monitor input
RS 485.
o
0 .... 50 C.
90 .... 270 VAC/DC. (Optional 24 VAC/DC)
50/60Hz.
5 VA max.
o
-20 .... 75 C.
o
85% max. RH (non condensing) from 0 to 50 C.
1 .... 99, maximum of 32 units per line.
Half duplex.
MODBUS RTU.
500 m maximum.
9600, 4800, 2400, 1200, 600, 300 bits/sec.
None, Odd, Even, Mark, Space.
1 or 2.
100ms (max and independent of baud rate).
Interface standard
Operating range
Power supply
Frequency
Power consumption
Storage range
Storage humidity
Communication address
Transmission mode
Transmission protocol
Transmission distance
Transmission speed
Parity
Stop bits
Response time
4.3. Serial communication
5. ENVIRONMENTAL CONDITIONS
6. POWER SUPPLY
2000 volts.
2000 VAC.
AC line w.r.t. all inputs and outputs
All other inputs and outputs w.r.t. Relay contacts
7. ISOLATION BREAKDOWN RATINGS.
Specifications

6
Sensor type Range Sensor type Range
Jo
- 200 to 750 C E
Ko
- 200 to 1350 C B
To
- 200 to 400 C N
Ro
0 to 1750 C L
So
0 to 1750 C U
Co
0 to 2300 C W
Platinel II o
0 to 1390 C PT100
o
- 200 to 750 C
o
+149 to 1820 C
o
- 200 to 1300 C
o
- 200 to 600 C
o
- 200 to 900 C
o
0 to 2300 C
o
- 100 to 850 C
Signal inputs: Input type
Linear mV
Voltage
Range
-5 to 56mV
0 to 10 VDC
CE.
As per BS EN 61010.
As per BS EN 61326.
IP66.
Compliance
LVD
EMC
Panel sealing
8. SAFETY AND EMC STANDARDS.
9. WEIGHT : PID500 : 195 gms ; PID110 : 250 gms ; PID330 : 295 gms
10. HOUSING : Flame retardant engineering plastic.
o
11. INPUT SENSOR RANGES (for 1 C resolution):
12. INPUT SELECTION JUMPER ASSIGNMENTS :
NOTE : Sensor selection to be done in Level 0 of programming also.
Short respective pins of JP1 as per the table given below for hardware
selection of input sensor types :
NOTE : The following parameters have been modified.
JP1
A
B
E D C
4 - 20 mA (BA)
TC / RTD / LIN (mV)
Input type
0 - 10V
JP1
(CB)
(ED)
A
B
EDC
A B
EDC
A
B
EDC
Current 0 to 20mA
Specifications

!
CAUTION: Read complete instructions prior to installation and operation of the unit.
If the equipment is not handled in a manner specified by the manufacturer it might
impair the protection provided by the equipment.
SAFETY SUMMARY
CAUTION: Risk of electric shock.
This manual is meant for the personnel involved in wiring, installation, operation, and
routine maintenance of the equipment. All safety related codifications; symbols and
instructions that appear in this operating manual or on the equipment must be strictly
followed to ensure the safety of the operating personnel as well as the instrument.
1. SAFETY INFORMATION
INSTALLATION INSTRUCTIONS
2.Conductors must not come in contact with the internal circuitry of the equipment
or else it may lead to a safety hazard that may in turn endanger life or cause
electrical shock to the operator.
CAUTION:
1.This equipment, being built-in-type,normally becomes a part of the main control
panel and in such case the terminals do not remain accessible to the end user
after installation and internal wiring.
3.Since this is a built-in type equipment (finds place in main control panel), its
output terminals get connected to host equipment. Such equipment shall also
comply with basic EMI/EMC and safety requirements like BS EN 61326-1 and
BS EN 61010 respectively.
5.The output terminals shall be strictly loaded to the manufacturer specified
values/range.
CAUTION:
1.The equipment shall not be installed in environmental conditions other than
those specified in this manual.
3.Circuit breaker or mains switch must be installed between power source and
supply terminals to facilitate power 'ON' or 'OFF' function. However this switch or
breaker must be installed in a convenient position normally accessible to an
operator.
4.Thermal dissipation of equipment is met through ventilation holes provided on
chassis of equipment. Such ventilation holes shall not be obstructed else it can
lead to a safety hazard.
2.Fuse Protection - The equipment does not contain built-in fuse. Installation of
external fuse for electrical circuitry is highly recommended. Recommended rating
of such fuse shall be 275VAC/1Amp.
!
!
7
Installation
2.Use soft cloth for cleaning. Do not use isopropyl alcohol or any other organic
cleaning agent.
MAINTENANCE
1.The equipment should be cleaned regularly to avoid blockage of ventilating parts.

2.Terminals and electrically charged parts must not be touched when the power
is ON.
CAUTION:
6.Cable used for connection to power source, must have a cross section of 1 or
greater. These wires shall have insulation capacity made of at least 1.5KV.
WIRING INSTRUCTIONS
1.To prevent the risk of electric shock power supply to the equipment must be
kept OFF while doing the wiring arrangement.
3.Wiring shall be done strictly according to the terminal layout with shortest
connections. Confirm that all connections are correct.
4.Use lugged terminals to meet M3.5 screws.
5.To eliminate electromagnetic interference use of short wire with adequate
ratings and twists of the same in equal size shall be made.
INSTALLATION GUIDELINES
Mechanical Installation:
For installing the controller
1.Prepare the panel cutout with proper dimensions as shown.
2.Remove the clamp from the controller.
3.Push the controller into the panel cutout. Secure the controller in its
place by pushing the clamp from the rear side.
CAUTION:
The equipment in its installed state must not come in close proximity to any
heating sources, caustic vapors, oils, steam, or other unwanted process by-
products.
!
8
Installation
ELECTRICAL PRECAUTIONS DURING USE
Electrical noise generated by switching of inductive loads can create momentary
disruption, erratic display, latch up, data loss or permanent damage to the instrument.
To reduce noise:
A) Use of MOV across supply of temperature controller & snubber circuits
across loads are recommended. Part numbers are as follows:
1. Snubber: APRC-01.
B) Use separate shielded wires for inputs.
C) The unit should preferably be shielded from the contactor.
2.Layout of connecting cables shall be away from any internal EMI source.
1.Use proper input power cables with shortest connections and twisted type.
EMC Guidelines:
OVERALL DIMENSIONS (All dimensions in mm)
E
A
Panel Cutout
F
D
BCG
AB C D E F G
PID500
48 48 100 45 7 45 45
96 96 74.5 90 10 92 92
PID330
96 48 74.5 90 10 92 45 PID110
MODELS
DIM

2. TERMINAL CONNECTIONS
9
+
ANA OP
COM1
COM2
COM3
NO1
NO2
NO3
+
+
-
-
N
L
-
11
12
13
14
15
16
17
18
19
20
RS485
RTD3
mV
TC /RTD1
+
+
mV
TC /RTD2
-
-
1
2
3
4
5
6
7
8
9
10
+
V
+
+
MI /
CT/
R-SP
PID110
PID330
PID500
RTD3
ANA IP
TC /RTD1
+
+
+
-
ANA IP
TC /RTD2
-
-
RS485
12 7
13 8
14 9
15 10
COM2
SSR1/ 0-5 V/
0 -10 V/4 -20mA
NO1
COM1
NO2 2
1
3
4
5
+
-
+
-
L (+) 6
11 (-) N
COM3
NO3
NOTE: Terminals 11 to 15 are optional NOTE: Valid for optional configuration.
RTD3
ANA IP
TC /RTD1
+
+
ANA IP
TC /RTD2
-
-
7
13 8
14 9
15 10
COM2
SSR1/ 0-5 V/
0 -10 V/4 -20mA
NO1
COM1
NO2 2
1
3
4
5
+
-
+
-
L (+) 6
12
11 (-) N
+
-
+
-
RS485
CT / MI / R-SP
1689 10
5
4
3
2
16 17 18 19 20
15
14
13
1211
7
+
ANA OP
COM1 COM2 COM3NO1 NO2 NO3
+
+ + +
LN
RS485
V
RTD3
mV
TC /RTD1
+
+
mV
TC /RTD2
-
-
-
+
CT / MI / R-SP
Installation

3. SENSOR INPUT WIRING
3) For 2 wire RTD short terminals 8 & 9 (for PID500) and terminals 3 & 4
(for PID110 & PID330) .
NOTE : 1) Refer input type selection in level 0 of programming menu.
2) For PID500 refer input jumper selection as in point no. 12 on page 6.
TC - Thermocouple (J, K, T, R, S, C, E, B, N, L, U, W, Platinel II).
mA - Current Input (0 to 20mA DC)
RTD - PT100.
V - Voltage Input (0 to 10 V DC).
4. CONTROL OUTPUT WIRING
4
5
LOAD
230VAC
SUPPLY
NO
COM
10
Installation
RTD2
7
8
9
TC
+
-
V
+
-
+
-
mAV
RTD3
RTD1
PID500 PID110 & 330
PID500 PID110 & 330
11
12
LOAD
230VAC
SUPPLY
NO
COM
Fig1. Output 1 - Relay to drive load (resistive load less than 1A).
5
6
7
V
+
-
mA
V
RTD2
2
3
4
TC
+
-
RTD3
RTD1
+
-
N
L
N
L

PID500 PID110 & 330
4
5
NO Snubber(Optional)
(Part No: APRC-01)
230VAC
SUPPLY
COM
L
LOAD Contactor
N
Fig3. Output 1 - Pulsed voltage to drive SSR.
NOTE: Use snubber as shown above to increase life of internal relay of
temperature controller.
11
4
5
LOAD
230VAC
SUPPLY
SSR
11
12
NO Snubber(Optional)
(Part No: APRC-01)
230VAC
SUPPLY
COM
L
LOAD Contactor
N
Fig2. Output 1 - Relay / SSR to drive contactor(For single phase).
PID500 PID110 & 330
11
12
LOAD
230VAC
SUPPLY
SSR
Installation

Fig4. Output 1 - Linear current.
Fig5. Output 1 - Linear voltage.
4
5
LOAD
0-5V
OR
0-10V
Minimum
Load 10K
Ohms
NO
COM
Maximum
Load 500
Ohms
4
5
LOAD
4-20mA
NO
COM
12
PID500 PID110 & 330
Maximum
Load 500
Ohms
11
12
LOAD
4-20mA
NO
COM
PID500 PID110 & 330
11
12
LOAD
0-5V
OR
0-10V
Minimum
Load 10K
Ohms
NO
COM
NOTE:
For output 2 and output 3:
1) Configuration is same.
2) Terminal nos -
Output 2 : PID500 - 2 - 3. ; PID110 & 330 - 13 - 14
Output 3 : PID500 - 14 - 15. ; PID110 & 330 - 15 - 16
Installation

S.P.High limit
S.P. Low limit
Change password New password
Hand O/P
%age
P.B - main Integral
time
Derivative
time
Manual
reset
P.B - cool
Change
password
New
password
INPUT
PARAMETERS
OUTPUT
PARAMETERS
(main output)
*ALARM 2 MODULE
(output 3) (optional)
LOCK MODULE
(online
parameters)
LOCK MODULE
(levels)
Detailed description of the above levels will be provided as an addendum with the
respective models.
NOTE:- LEVEL 5- Communications Module.
LEVEL 9 - Heater current monitor input.
LEVEL 10 - Motorised input / Remote set point input.
SPECIAL
FUNCTIONS
AUXILIARY OUTPUT
MODES (output 2)
Latch alarm Hold alarm
Alarm status
Annunciator Analog Low
Scale
Analog High
Scale
Sensor error
level
14
Integral time
Derivative time
Derivative approach
control
Cycle time
Cycle time (user)
Anti reset windup
ARW percentage
Manual reset
Proportional
band - heat
Timer
Sensor open
selection
Sensor fail
power level
P V bias
Filter time
constant
Rounding
increment
Standby mode Reset all
Soak time
O/P power
dampening

5
4
3
6
7
1
2
INDICATIONS AND DISPLAY
2
5
6
7
1Process-value (PV)
Set-value (SV)
3Relay 1 (1)
4Relay 2 (2)
Relay 3 (3)
M
T
Display the process temperature value.
Displays the value of the lower display option
selected. By default display is set1 value.
Indicates the status of Main output (relay 1).
Indicates the status of Alarm output (relay 2).
Indicates the status of Alarm output (relay 3).
Indication for Fixed Manual output.
Indication for Tuning in progress.
15
Key press
Functions
To enter or exit program mode
To change levels
To view function on the same level and
to display the current option.
To increase or decrease the value of a
particular function.
To view and change parameters online
+ together for 3 seconds
or till Level is displayed. + / to
increase or decrease the level number.
or key once to view the next /
previous function.
+ to increase and + to
decrease the function value.
key to view the parameter and + /
to scroll through the parameters. Press
+ / to change parameter value.
NOTE: The unit will autoexit program mode after 60 seconds of inactivity.
2. KEYS DESCRIPTION

16
3. LEVEL 0 - INPUT PARAMETERS
Display Name & Description Range Display
condition
Default
value
Select input type as
Signal Inputs: Linear mV (-5 to
56mV), Voltage (0 to 10V),
Current (4 to 20mA).
RTD: PT100
Thermocouples: J,K,T,R,S,C,E,
B,N,L,U,W. Platinel II.
Input type
Refer table on page 6 for input
ranges.
Resolution
Temperature unit
Feed the value of the display
required at the lower value of
analog input
#1
Display value scaling point1
Feed the lower value of the
analog input signal.
Input value scaling point1
#1
Display value scaling point2
Feed the value of display
required at the higher value of
analog input
Not prompted
for R, S, and
B type
thermocouple
.
TC/RTD
inputs.
Analog input.
Analog input. As per
input type
selected.
Analog input.
PROGRAMMING OF LEVELS
o
Fixed 1 C resolution for R, S, B type thermocouple.
TC * / RTD:
/
Analog
input: / /
/
to
Display
value
scaling
point2
/ V to
Input value
scaling
point 2
mV
mA /
Display
value
scaling
point 1 to
*
/

17
Display Name & Description Range Display
condition
Default
value
Input value scaling point2
Feed the higher value of the
analog input signal.
Display scaling points can be
reversed.
Reverse scaling
#1
Set point high limit
#1
Set point low limit
Analog input. As per
input type
selected.
Analog input.
/ mV
Input value
scaling
point1 to
mA
/ V
/
max. sensor
low limit to
range value.
Set point
low limit to
Set point
for
analog input.
Min. range
of sensor to
Set point
high limit.
- to Set
point high
limit for
analog input.

18
ISC.L = 0.00
DSC.L = 0.0
RSCL = no
ISC.H = 20.00
DSC.H = 9999
INPUT
9999
0.0
0.00mA 20.00mA
DISPLAY
Display Name & Description Range Display
condition
Default
value
Auto tune
PID control
4. LEVEL 1 - OUTPUT PARAMETERS
Display Name & Description Range Display
condition
Default
value
Set Mode
Tune percentage
Zone PID =
YES in level 4.
Tune = ON
P.AU , 75 to
100
Main Output Mode Heat-cool =
NO.
/
/
/