Setra Systems 204 User manual

Model 204 & 239
Operating Instructions
Setra Systems, Inc.
159 Swanson Road, Boxborough, MA 01719
800.257.3872 • www.setra.com

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Table of Contents
1.0 General information and installation ............................................................................ 3
1.1 Ambient conditions ................................................................................................... 3
 ................................................................................ 3
2.0 Electrical information for standard 24 VDC excitation pressure transducers ........... 5
2.1 Electrical .................................................................................................................... 5
3.0 Electrical information for optional ±15VDC and ±24VDC ........................................... 6
3.1 Electrical .................................................................................................................... 6
3.2 Grounding ..................................................................................................................6
3.3 Power supply advice ................................................................................................. 6
4.0 Adjustments for zero and sensitivity............................................................................ 7
4.1 Zero pressure output................................................................................................. 7
4.2 Sensitivity (span)....................................................................................................... 7
4.3 Linearity .....................................................................................................................7
5.0 Remote control instructions for pressure transducers................................................ 8
6.0 Installation instructions for multiple hook-up of 4-wire ............................................. 9
7.0 Returning products for repair......................................................................................11
8.0 Limited warranty ..........................................................................................................11

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1.0 General information and installation
Your Setra transducer has been carefully calibrated before shipment to you, and it should be
handled with the same care given any precision instrument. Pressure range and dimensions
are reported on the applicable specications bulletin.
1.1 Ambient conditions
Do not submerge in liquids, use in ambient conditions corrosive to anodized aluminum,
subject to spray or dripping, or use in a high vibration environment. The transducer is very
slightly sensitive to acceleration in the pressure tting axis (see applicable specications
bulletin for acceleration response specications). Installation is recommended in the vertical
position, with the pressure port downward. This position minimizes damage from drippage of
pressure system piping.
1.2 Installation of pressure ttings
Your transducer is designed for most accurate operation when subjected to pressures within
the designated pressure range. Refer to the catalog bulletin specications for proof pressure
limits. Subjection to excessive pressure voids the warranty. DO NOT OVERPRESSURE.
Standard sealants such as Teflon pipe tape generally are satisfactory. For the most sensitive
pressure ranges, excessive high torquing of a metal pressure tting may cause slight zero
shift which may be trimmed out using the zero adjustment. Use of a plastic tting often
shows no noticeable zero shift. The torquing effect does not appreciably affect linearity or
sensitivity. The wrench flat on the 204 and 239 series should be used when installing the
positive pressure tting.

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A. Positive pressure tting and media compatibility
Notes:
(1) Differential pressure Models can be used to measure gauge pressure by leaving the
reference port open to atmosphere.
(2) Line Pressure refers to pressure applied to both high and low sides of the sensing device
simultaneously. Refer to the product data sheet to determine maximum differential pressure
and overpressure limits.
Model 204, 204D 
For use with gases or liquids compatible with 17-4 PH
stainless steel. (316 stainless steel optional)
Model 239 
For use with gases compatible with stainless steel, hard
anodized 6061 aluminum, Buna N “O” ring. (stainless steel in
place of aluminum optional)
Model 204D 
For use with clean dry air, non- corrosive or non-conductive
gases. Maximum line pressure 1000 PSIG.
Model 239 
For use with non-corrosive, non-condensing clean dry air or
other gases. Maximum line pressure 250 PSIG.
High
Low
204D, 239
B. Reference pressure fitting and media compatibility (differential pressure
measurements only)

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Note on long cable use
In some instances, use of long cables (several hundred feet length) may introduce enough
cable capacitance into the circuit to cause output oscillations. If encountered, this oscillation
may be eliminated by connecting a 100 ohm resistor (1/8th watt or larger) in series to each of
the output leads at the end of the 2 foot transducer cable. These series resistors, of course,
add to the output resistance.
Atmospheric reference (Gauge pressure transducers only)
Lower range units are subject to excessive thermal zero shift unless vented to atmosphere.
The electrical cable provides this equalization vent. Do not seal the electrical cable when
installing.
Notes: Other leads in the cable are not used with the standard pressure transducer unless
the transducer has been wired for Remote Control (see Remote Control Instructions)
2.0 Electrical information for standard 24 VDC excitation
pressure transducers (nominal)
Connections (Model 204, 239; electrical termination Y1, Y4, Y4, Y6) Red Cable
Cable Lead Function
White Positive excitation
Yellow Positive output
Brown Negative output
Black Negative excitation
Shield Case
Connections (Model 204, 239; electrical termination 02, 10, 25) Gray Cable
Cable Lead Function
Red Positive excitation
Black Negative excitation
White Negative output
Green Positive output
Shield Case
2.1 Electrical
The electrical circuit is equivalent to a 4 terminal network, which means negative excitation
lead shall not be connected to negative signal output lead.
The pressure transducer must be operated with the case connected to earth ground to meet
EMC requirement. Best performance will be achieved by connecting the shield and negative
excitation lead if it is feasible and allowed.
The circuit has internal protection:
• Reversed excitation voltage for at least 5 minutes.
• Short-circuit or signal output leads.
• Short duration power line transients up to 150 volts.

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3.0 Electrical information for optional ±15 VDC
(option G) and ±24VDC (option E)
Excitation pressure transducers
Note: Any gures in parentheses ( ) pertain to the ±24 VDC excitation units only.
Connections (Model 204, 239; electrical termination Y1, Y3, Y4, Y6)
Red cable (9 conductor)
Cable Lead Function
White +15 (+24) Positive excitation
Black (power supply) Ground
Violet -15 (-24) Negative excitation
Yellow Positive output
Brown Negative output
Shield Case
Notes: Other leads in the cable are not used for electrical Option E and G unless the
transducer has been wired for Remote Control (see Remote Instructions)
3.1 Electrical
Electrical G permits operation from a ±15 VDC and electrical Option E permits operation from a
±24 VDC supply (common return grounded), and provides you with the negative signal output
lead also at the common ground potential. Thus many transducers can be operated from
one power supply into single-ended loads. Circuit is reversed voltage protected for at least 5
minutes. Internal transient suppression network is provided for short duration transients to
150 volts.
3.2 Grounding
For general usage and best results (lowest noise) grounding of the shield/case to the black
lead is recommended.
3.3 Power supply advice
This transducer has been designed to operate from a dual ±15 VDC (±24 VDC ) source. Stated
another way, the supply is a 30V (48V) center tapped supply. The ±15 V (±24 V) is 15 V (24 V)
above the common power return lead, and the - 15 V (- 24 V) is 15 V (24 V) below the common
power return lead.
All three power leads must be connected. The transducer will not function if just the +15 V
(+24 V) and -15 V (-24 V) leads are connected to the power source. To avoid circuit damage
due to excessive voltage, the positive supply voltage should be held within the range of +15 V
to +20 V (+22 V to +30 V), and the negative supply voltage should be held within the range of
-10 V to -20 V (-10 V to -24 V).

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Note on long cable use: In some instances, use of long cables (several hundred feet length)
may introduce enough cable capacitance into the circuit to cause output oscillations. If
encountered, this oscillation may be eliminated by connecting a 100 ohm resistor (1/8th watt
or larger) in series to each of the output leads at the end of the 2 foot transducer cable. These
series resistors, of course, add to the output resistance.
IC IC
Temperature
Compensation
DO NOT TOUCH
Zero Adjust Sensitivity Adjust
Linearity Adjust
DO NOT TOUCH
4.0 Adjustments for zero and sensitivity
Adjustments for voltage output pressure transducers (cover must be removed)
CAUTION
TURN OFF EXCITATION POWER DURING COVER REMOVAL OR REPLACEMENT
4.1 Zero pressure output
Can be adjusted to zero by potentiometer as shown in diagram. Unit factory - adjusted to zero
output (±10 mV for Model 204 and ±20 mV for Model 239).
4.2 Sensitivity (span)
Can be adjusted by potentiometer as shown on outline diagram. Unit factory - adjusted to
order specications.
4.3 Linearity
DO NOT TOUCH - Factory adjusted for best linearity. Touching any adjustments other than
zero output or sensitivity may necessitate recalibration.
Note: Sensitivity (span) adjustment is not recommended unless a primary pressure standard
(dead weight tester, etc.) is available for use as a reference.

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Remote Control Instructions for Pressure Transducers
Cable leads indicated below are connected into the transducer circuitry on this transducer as ordered.
Connection of the remote control leads extends the internal zero and sensitivity adjustments. The
Transducer was factory calibrated with the remote control wiring disconnected.
CAUTION:
The remote control leads directly access active circuit elements. Inadvertent short-circuiting to each
other, to ground, or other mis-wiring may cause immediate circuit damage. Keep remote control
wiring either free of other contact or else keep the leads properly wired as shown below.
Note: All resistance elements are 0.1 watt or greater. All remote circuits have voltages less than 10
volts and currents less than 1 mA.
Remote Zero Adjustment (standard)
The transducer has been preset with the regular internal
zero adjustment potentiometer. If remote
zero control is desired, connect the orange, green and
black leads as shown with external resistors
and potentiometers.
Remote Sensitivity Adjustment (optional)
The transducer has been preset with the regular internal
sensitivity adjustment potentiometer. If
remote sensitivity control is desired (Option 642), connect
the yellow, blue and violet* leads and
adjustable resistance as shown.
*For Models 239 and 204 w/options 621/622 and 642,
replace violet lead as shown.
Remote Calibration Signal (optional)
Two types of calibration signal zero offset are offered:
Fixed calibration signal closing red to black leads.
Adjustable calibration signal, on closing circuit with an
adjustable resistance between red and black
leads. Suggest use of a 100K potentiometer.
5.0 Remote control instructions for pressure transducer
Cable leads indicated below are connected into the transducer circuitry on this transducer as
ordered.
Connection of the remote control leads extends the internal zero and sensitivity adjustments.
The transducer was factory calibrated with the remote control wiring disconnected.
CAUTION
The remote control leads directly access active circuit elements. Inadvertent short-circuiting
to each other, to ground, or other mis-wiring may cause immediate circuit damage. Keep
remote control wiring either free of other contact or else keep the leads properly wired as
shown below.
Note: All resistance elements are 0.1 watt or greater. All remote circuits have voltages less
than 10 volts and currents less than 1 mA.
Remote zero adjustment (standard, red 9
conductor cable)
The transducer has been preset with the regular
internal zero adjustment potentiometer. If remote
zero control is desired, connect the orange, green
and black leads as shown with external resistors
and potentiometers.
Yellow
Blue
Violet
*Red (M239 w/Option 621/622
and 642)
*Brown (M204 w/option 621/622 and 642)
10K
Remote sensitivity adjustment (option M)
The transducer has been preset with the regular
internal sensitivity adjustment potentiometer. If
remote sensitivity control is desired (Option M),
connect the yellow, blue and violet* leads and
adjustable resistance as shown.
*For Models 239 and 204 w/options E/G and M,
replace violet lead as shown.
Remote calibration signal (option R)
Two types of calibration signal zero offset are
offered:
Fixed calibration signal closing red to black leads.
*Red (M239 w/option E/G and M)
*Brown (M204 w/option E/G and M)

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6.0 Installation instructions for multiple hook-up of
4-wire pressure transducers (24 VDC units only)
PS - Power supply (nominal 24 VDC)
PT - Pressure transducer (4-Wire Circuit)
DVM/DAS - Digital voltmeter or data acquisition system
Option #1
Uses a single, ground referenced power supply for excitation and separate, isolated differential
input (not ground referenced) readout or data acquisition system for each pressure transducer
output.
Adjustable calibration signal, on closing circuit
with an adjustable resistance between red and
black leads. Suggest use of a 100K potentiometer.
Option #2
Uses a separate, isolated power supply for each pressure transducer’s excitation and a single,
ground reference (single ended input) readout or data acquisition system for all of the outputs.

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Option #3
Uses a single, ground referenced power supply for excitation and either a single, isolated
readout with a bipolar switch that “breaks before makes” both the + output and the - output of
each pressure transducer, or a single data acquisition system with a multiplexer (MUX)
Note: The shield is internally commoned to the case and pressure port of the transducer. When
the shield is connected to ground, the case and pressure port of the transducer will also be
commoned to that ground.

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7.0 Returning products for repair
Setra Systems cannot accept a Model 760 for repair unless the Form 760ERN is completes. Contact Setra Systems for an
ERN number or the form 760ERN. Form 760ERN is included in this guide on page 15.
Please contact a Setra application engineer (800-257-3872, 978-263-1400) before returning unit for repair to review information
relative to your application. Many times only minor eld adjustments may be necessary. When returning a product to Setra,
the material should be carefully packaged and shipped prepaid to:
Setra Systems, Inc.
159 Swanson Road
Boxborough, MA 01719-1304
Attn: Repair Department
To ensure prompt handling, please supply the following information and include it inside the package or returned material:
• Name and phone number of person to contact.
• Shipping and billing instructions.
• Full description of the malfunctions.
• Identify any hazardous material used with the product.
NOTES:
Please remove any pressure ttings and plumbing that you have installed and enclose any required mating electrical connectors
and wiring diagrams.
Allow approximately 3 weeks after receipt at Setra for the repair and return of the unit. Non-warranty repairs will not be made
without customer approval and a purchase order to cover repair chargers.
Calibration Services
8.0 Limited warranty & limitation of repair
SETRA warrants its products to be free from defects in materials and workmanship, subject to the following terms and
conditions: Without charge, SETRA will repair or replace products found to be defective in materials or workmanship within
the warranty period; provided that:
a) the product has not been subjected to abuse, neglect, accident, incorrect wiring not our own, improper installation
or servicing, or use in violation of instructions furnished by SETRA;
b) the product has not been repaired or altered by anyone except SETRA or its authorized service agencies;
c) the serial number or date code has not been removed, defaced, or otherwise changed; and
d) examination discloses, in the judgment of SETRA, the defect in materials or workmanship developed under normal
installation, use and service;
e) SETRA is notied in advance of and the product is returned to SETRA transportation prepaid.
Unless otherwise specied in a manual or warranty card, or agreed to in a writing signed by a SETRA ofcer, SETRA pressure
and acceleration products shall be warranted for one year from date of sale.
The foregoing warranty is in lieu of all warranties, express, implied or statutory, including but not limited to, any implied warranty
of merchantability for a particular purpose.
SETRA’s liability for breach of warranty is limited to repair or replacement, or if the goods cannot be repaired or replaced, to
a refund of the purchase price.
SETRA’s liability for all other breaches is limited to a refund of the purchase price. In no instance shall SETRA be liable for
incidental or consequential damages arising from a breach of warranty, or from the use or installation of its products.
No representative or person is authorized to give any warranty other than as set out above or to assume for SETRA any other
liability in connection with the sale of its products.
Setra maintains a complete calibrations facility that is traceable to the National Institute of Standards and Technology (NIST).
If you would like to recalibrate or recertify your Setra pressure transducers or transmitters, please call our Repair Department
at 800-257-3872 (978-263-1400) for scheduling.

Setra Systems, Inc.
159 Swanson Road, Boxborough, MA 01719
800.257.3872 • www.setra.com
SS0461 REV. L 7/2019