Sevylor QuikPak User manual

SHEET 1 OF 1
Wichita, Kansas USA 67219
The Coleman Company, Inc.
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MATERIAL:
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1:1 17-NOV-10
Black
Program: InDesign CS4
David S
QuikPak™ Kayak Instruction Manual
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01
4010011085
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This drawing contains proprietary information and trade secrets of The Coleman Company, Inc.
Unauthorized use or copying is prohibited.
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VOLUME 01 17-NOV-10 David S 20016064NEW
MASS
DENSITY
GENERAL TOLERANCES
EXCEPT AS NOTED
0 TO 6mm = ±0.1
>6 TO 30mm = ±0.2
>30 TO 80mm = ±0.3
>80 TO 180mm = ±0.4
>180mm = ±0.5
ANGULAR = ± 3°
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Printing Notes:
Material: 20 Pound (US) or 80 GSM (International) bound paper, white
Ink: Black
Resolution: 150 DPI or above
Printing method: Offset Printing
Binding: Saddle Stitch
Folded size: 5.5 x 8.5 in (W x H)

READ THE FOLLOWING
INSTRUCTIONS AND WARNINGS TO AVOID
DROWNING OR SERIOUS INJURY
CAUTION:
Safety Warning
Paddle sports can be very dangerous and physically demanding. The user
of this product should understand that participating in paddle sports may
involve serious injury or death. Observe the following safety standards
whenever using this product.
•It is the owner’s responsibility to carefully read the manual and instruct all
users in safe operation of this product.
•Not a life saving device.
•Get paddle sport instruction specific to this type of craft.
•Obtain certified first aid training and carry first aid and
safety/rescue equipment.
•Always wear an approved Personal Flotation Device (Life Preserver).
•Wear a helmet when appropriate.
•Dress appropriately for weather conditions; cold water and/or cold
weather can result in hypothermia.
•Never paddle alone.
•Do not paddle in flood conditions.
•Be aware of river water levels, tidal changes, dangerous currents and
weather changes.
•Do not use in high wind, strong currents, open water or dangerous tides.
•Scout unfamiliar waters; portage when appropriate.
•Do not exceed your paddling ability; be honest with yourself.
•Consult a physician prior to beginning your paddle sport training.
•Do not use this product under the influence of alcohol or drugs.
•Do not make any alterations to this product.
•Do not overload or over inflate.
•Never tow from another boat or vehicle.
•Know and follow local water safety rules and boating regulations.
INFLATABLE
QUIKPAK™ KAYAKS
INFLATABLE QUIKPAK™ KAYAKS
®

INFLATABLE QUIKPAK™ KAYAKS
2
®
IMPORTANT INFORMATION
The warnings below relate to various situations. Please observe them.
These products are made of the highest quality materials and comply
with NMMA (National Marine Manufacturers Association) regulations.
Denotes an imminent hazard which will result in severe injury if
you do not comply with the instructions.
CAUTION!
Do not over inflate. Pressurize product to “Inflation
Pressure” stated in the chart for your specific product.
CAUTION!
These products are not meant for towing because the extreme
pressure of the water while towing can tear the eyelets
and/or handles.
WARNING!
Never use a compressor, CO2or compressed air to inate the
product. Do not let your product come into contact with sharp,
pointed objects.
WARNING!
Altering the construction of these products could jeopardize the
safety of the occupants and will void the limited warranty.
CAUTION!
It is the owner’s responsibility to make sure all users
carefully read and follow the instructions for safe operation
of this product. Observe all local and national laws. Always
wear a Personal Flotation Device approved by the proper
authorities. Please carefully observe the Capacity Plate
information which is printed on the product.
CAUTION!
Reminds you of safety measures which must be observed. Also
denotes unsafe practices which could result in personal injury
or damage to the product or property, if you do not comply with
the instructions.
WARNING!

INFLATABLE QUIKPAK™ KAYAKS
3
®
To inflate using the Sevylor®Dual Action Hand Pump or other
inflation device:
3. When fully inflated, seal valve by pushing in
with pump nozzle. This will seal the internal
yellow stopper and keep air from escaping
while closing cap. Gently twist adapter sleeve
to right while backing pump out of valve.
4. Fully remove pump and close external
cap. Valve should appear depressed
into itself.
4. Fully remove adapter and close external
stopper. Valve should appear depressed
into itself.
3. When fully inflated, seal valve by pushing in
with pump nozzle. This will seal the internal
yellow stopper and keep air from escaping
while closing cap. Gently twist adapter sleeve
to right while backing pump out of valve.
1. To begin inflation, open external cap and pull
firmly on the lanyard to extend out. This will
open internal yellow seal.
2. Attach adapter nozzle to inflation end of
pump. Insert pump and turn on or
start pumping.
Note: The pump may look different from
yours. It is for illustration purposes only.
INFLATION INSTRUCTIONS
To inflate using any Sevylor®QuickPump™ unit:
1. To begin inflation, open external cap and pull
firmly on the lanyard to extend out. This will
open internal yellow seal.
2. Attach adapter nozzle to inflation end of
pump. Insert pump and turn on.
Note: The pump may look different from
yours. It is for illustration purposes only.

INFLATABLE QUIKPAK™ KAYAKS
4
®
IMPORTANT! Inate the product chambers in the following order:
K5 QuikPak™ Kayak
1. Inate the oor chamber.
2. Inate the DIN chamber.
3. Inate the outside main chamber.
K3 QuikPak™ Kayak
1. Inate the inner main chamber.
2. Inate the outer main chamber.
K1 QuikPak™ Kayak
1. Inate the two foot wells chambers.
2. Inate the inner main chamber.
3. Inate the outer main chamber.
4. Inate seat back.
The chambers on the product will also be numbered to indicate order
of ination. This order of ination will ensure the proper volume and
buoyancy of the safety chamber.
Note: To inate the mini Double Lock™ valve, which is used on
some of the Sevylor®product oors and seat bottoms, follow the
same ination instructions above or previous instructions, using the
mini Double Lock™ valve adapter. The mini Double Lock™ valve
adapter is included with all Sevylor®pumps. The adapter can be
purchased from Sevylor Customer Service by calling
1-800-835-3278 (Part Number 5010000707).
Water temperature and weather does affect the pressure in inatable
products. In cold weather your product will lose some pressure due
to the fact the air will contract. If this occurs, you may want to add
a little air to improve your products performance. However, in hot
weather, the air will expand. You must let some air out to prevent
your product from failing due to overpressure. You should avoid
exposing your product to extreme temperatures (hot or cold).
CAUTION!
DEFLATION INSTRUCTIONS
Deflation instructions using any
Sevylor®QuickPump™ unit:
Deflation instructions using the
Sevylor®Dual Action Hand Pump:
Remove adapter hose from inflation end and attach to
opposite deflation end of pump. Repeat same steps
as inflation. This will draw the air out quickly.
Remove adapter hose from inflation port and attach
to deflation port. Repeat same steps as inflation. This
will draw the air out quickly.

INFLATABLE QUIKPAK™ KAYAKS
5
®
K5 QuikPak™ Kayak Set Up Instructions
1. Remove QuikPak™ kayak from box.
3. Unbuckle inner support straps.
5. Pull shoulder straps through openings
in QuikPak™ unit.
7. Fold over side flaps and secure with the
hook & loop strips.
4. Remove kayak from QuikPak™ unit and
set kayak aside.
6. Fold bottom flap and inner support straps
into the QuikPak™ unit.
8. Turn seat over and set aside.
2. Unbuckle waist strap and shoulder straps.
Unzip or remove spray skirt.
Spray Skirt
Waist Straps
Shoulder Straps
Inner Support
Straps
Shoulder
Straps

INFLATABLE QUIKPAK™ KAYAKS
6
®
Inflate Kayak (using order shown below)
9. Inflate outer chamber to 0.9 PSI.
11. Inflate floor chamber to 0.9 PSI.
14. Place seat in kayak with the hook & loop
strips secured as shown in step 13.
13. Line up hook & loop strip on seat bottom with the hook & loop strip on the kayak floor.
10. Inflate DIN chamber to 0.9 PSI.
12. Take seat that was set aside in step 8, fold
with velcro downwards as shown.
15. Attach back rest buckles on seat to the
buckles on the kayak.
Outer Chamber
Valve
Seat Back
Seat Hook &
Loop Strip
Kayak Hook
& Loop Strip
Back Rest
Buckles
Seat Bottom
Floor Chamber
Valve
DIN Chamber
Valve

INFLATABLE QUIKPAK™ KAYAKS
7
®
K5 QuikPak™ Kayak
Breakdown/Storage Instructions
16. Adjust backrest straps to desired tension.
1. Remove kayak seat.
2. Remove spray skirt and deflate kayak.
3. Unfold side flaps, bottom flap & inner
support straps.
5. Fold kayak using the following steps.
5a. Fold kayak lengthwise to center as shown
in the above image.
17. Zip spray skirt onto kayak.
4. Pull shoulder straps through the openings.
Back Rest
Straps
Spray Skirt
Spray Skirt
5b. Fold kayak lengthwise again as shown in
the above image.
5c. Fold over ends of kayak as shown in the
above image.
Your QuikPak™ Kayak is now ready for use.

INFLATABLE QUIKPAK™ KAYAKS
8
®
5d. Fold over ends of kayak again as shown in
the above image.
5e. Fold kayak in half, with strake up, as shown
in above image.
6. Place folded kayak into QuikPak™ unit.
8. Attach spray skirt to QuikPak™ unit.
Your QuikPak™ kayak is now ready to transport or store.
7. Buckle & tighten horizontal support strap.
Buckle & tighten vertical support strap.
9. Store pump in cargo net on rear of
QuikPak™ unit. Store paddle in side
pockets and use hook & loop straps to
secure the top of the paddle shafts.
Vertical
Support Strap
Paddle
Hook & Loop
Straps
Paddle
Pockets
Horizontal
Support Strap

INFLATABLE QUIKPAK™ KAYAKS
9
®
K3 QuikPak™ Kayak Set Up Instructions
1. Remove QuikPak™ Kayak & detachable fin
from box.
NOTE: Be sure not lose the detachable fin.
3. Remove kayak and set aside.
5. Insert shoulder straps through the openings
and pull them through to the inside of the
QuikPak™.
7. Fold up bottom flap, and buckle.
2. Unzip QuikPak™ unit rear flap and
unbuckle inner support strap.
4. Turn QuikPak™ unit over and unbuckle
shoulder straps & waist strap.
6. Fold in side flaps.
8. Fold in top flap & secure with the hook &
loop strips.
Detachable Fin
Inner Support
Strap
Rear Flap
Shoulder Straps
Waist Straps
Shoulder Strap
Openings
Side Flap
Hook & Loop Strips
used in Step 8

INFLATABLE QUIKPAK™ KAYAKS
10
®
Installed
Seat
9. Turn seat over and set aside.
11. Inflate inner chamber to 0.9 PSI.
13. Take seat that was set aside in step 9, and
fold as shown.
14. Line up hook & loop strips on seat bottom with the hook & loop strips on the kayak floor. (See the
following image that show installed seat)
10. Unfold kayak and install detachable fin to
connectors on bottom, rear of kayak, by
hooking the fin tabs into the slots on
the connectors.
Note: Skip step 10 if model comes with
permanently attached fin.
12. Inflate outer chamber to 0.9 PSI.
Inflate Kayak (using order shown below)
Inner Chamber Valve
Outer
Chamber Valve
Seat Hook & Loop Strips
Kayak Hook &
Loop Strips
Seat Bottom
Seat
Back

INFLATABLE QUIKPAK™ KAYAKS
11
®
1. Remove kayak seat & deflate kayak.
2. Unfold kayak seat as shown in
figure above.
4. Turn QuikPak™ unit over and set aside.
3. Pull shoulder straps back
through openings.
5. Fold kayak using the following steps.
5a. Fold kayak lengthwise to center as
shown in the above image.
15. Connect seat backrest buckles to buckles
on kayak.
16. Adjust backrest straps to your
desired tension.
Your QuikPak™ Kayak is now ready for use.
K3 QuikPak™ Kayak
Breakdown/Storage Instructions
Shoulder Straps

INFLATABLE QUIKPAK™ KAYAKS
12
®
10. Store pump in cargo net on rear of
QuickPack™. Store paddle in side pockets
and use hook & loop straps to secure the
top of the paddle shafts.
Your QuikPak™ kayak is now ready to transport or store.
Paddle
Hook & Loop
Straps
Paddle
Pockets
5b. Fold kayak lengthwise again, as shown in
the above image.
5d. Fold over the other kayak end, as shown in
the above image.
6. Place kayak into QuikPak™ unit, as shown
in above image.
8. Fold over rear flap and zip closed.
5c. Fold over kayak end to strake, as shown in
the above image.
5e. Fold kayak in half, with strake up, as
shown in the above image.
7. Fold over bottom flap and buckle the inner
support strap & pull tight.
9. Buckle shoulder straps.
Bottom Flap
Shoulder
Straps
Rear Flap

INFLATABLE QUIKPAK™ KAYAKS
13
®
1. Remove QuikPak™ Kayak from box.
3. Turn QuikPak™ unit over and unbuckle the
support strap.
4. Pull the male buckles on cargo net out from
each female buckle.
6. Remove kayak and set aside. Fold shoulder
straps into QuikPak™ unit as
shown above.
2. Unbuckle shoulder straps & waist strap.
5. Remove cargo net and set aside.
K1 QuikPak™ Kayak Set Up Instructions
Shoulder
Straps
Waist
Strap
Support
Strap
Support
Strap
Female
Buckle
Male
Buckle
Cargo Net
8. Fold over right side flap of QuikPak™ unit,
attaching the hook & loop strips to secure
the QuikPak™ unit side flaps.
7. Fold over left side flap of QuikPak™ unit,
as shown above.
NOTE: Left side must be folded over first
so the hook & loop strips can
be attached.
Hook & Loop Strips

INFLATABLE QUIKPAK™ KAYAKS
14
®
10. Inflate kayak using the following steps.
10a.Inflate foot wells to 0.5 PSI.
10c. Inflate outer chamber to 0.5 PSI.
12. Insert each male buckle into the slots
on kayak.
11. With male buckles facing downward, place
cargo net onto kayak in the position as
shown above.
9. Buckle & tighten the support strap and
set aside.
10b.Inflate inner chamber to 0.5 PSI.
10d.Inflate seat back to 0.5 PSI.
Support Strap
Foot Well
Valves
Outer Chamber
Valve
Seat Back Valve
Inner
Chamber
Valve
Inflate Kayak (using order shown below)

INFLATABLE QUIKPAK™ KAYAKS
15
®
15. Align hook & loop strip on kayak with the hook & loop strip on the bottom of the seat.
16. Connect the seat back strap buckles to the
buckles on the kayak.
1. Remove kayak seat, remove cargo net &
deflate kayak.
2. Unfold kayak seat in reverse order
(QuikPak™ unit should look as
shown above).
17. Adjust seat back straps to your
desired tension.
3. Fold kayak using the following steps.
3a. Fold kayak lengthwise to center as
shown above.
Kayak Hook
& Loop Strip
Seat Back
Strap Buckles
Strap Buckles
Kayak Hook
& Loop Strip
Pull Strap to
Tighten
K1 QuikPak™ Kayak
Breakdown/Storage Instructions
13. The cargo net installed onto kayak. 14. Kayak seat.
Seat Back
Seat Bottom

INFLATABLE QUIKPAK™ KAYAKS
16
®
3d. Fold over other end of kayak, as
shown above.
4. Place kayak into QuikPak™ unit.
6. Install cargo net, as shown above (Refer
to step 4 of K1 setup instructions for
assistance).
8. Store pump in cargo net on rear of
QuikPak™ unit. Store paddle in side
pockets and use hook & loop straps to
secure the top of the paddle shafts.
Your QuikPak™ kayak is now ready to transport or store.
3e. Fold kayak in half, as shown above.
5. Fold up left & right side flaps, buckle &
tighten support strap.
7. Buckle shoulder straps.
Shoulder
Straps
Paddle
Pockets
Hook & Loop
Straps for
Securing
Paddle Shafts
3b. Fold kayak lengthwise again, as
shown above.
3c. Fold over end of kayak, as shown above.

INFLATABLE QUIKPAK™ KAYAKS
17
®
OPERATING INSTRUCTIONS:
• Follow all local boating regulations and navigation rules.
Familiarize yourself with boating conditions where you plan to
use the boat. Use common sense and caution when operating in
unfamiliar places.
• Observe the maximum weight the product can carry and do not
overload past this limit. Over-loading jeopardizes the safety of
the occupants.
• Be sure all accessories and/or equipment (e.g. oars, life jackets)
are in proper working condition before using the boat. Each
person occupying the boat is to wear an approved Personal
Flotation Device (life preserver).
• Sharp objects are not to be carried in the product without
adequate protection or storage.
• When navigating the product in any water depth, watch for
submerged or sharp objects that may damage or pierce the
boat’s air chambers.
• Enter the product from the port (left) or starboard (right) sides -
not from the fore (front) or aft (back) sides.
• Never tow with a boat or any other vehicle.
NMMA (ABYC
Standard)
Persons
Capacity
Maximum
Payload Capacity
Inflation
Pressure
Inflation
Pressure
Model # Persons Only Persons, Gear Main Chamber(s) Floor Chamber(s)
K5 QuikPak™ Kayak 1 Pers. or 250
lbs. 250 lbs. 0.9 PSI 0.9 PSI
K3 QuikPak™ Kayak 1 Pers. or 250
lbs. 250 lbs. 0.9 PSI 0.9 PSI
K1 QuikPak™ Kayak 1 Pers. or 400
lbs. 400 lbs. 0.5 PSI 0.5 PSI
Your product is NMMA certied using the ABYC standard.
Do not exceed the certified maximum capacities under any circumstances!
WARNING!

INFLATABLE QUIKPAK™ KAYAKS
18
®
CARE & STORAGE:
• These products are made of the highest quality materials and
comply with NMMA (National Marine Manufacturers Association)
regulations. Altering the construction of these products will void
the limited warranty and could jeopardize the safety of
the occupants.
• If your product has been used in salt water, rinse it off with fresh
water as soon as possible.
• Remove tar spots or other soiled areas by using a mild soap and
rinsing with fresh water.
• Be sure your product is completely dry before storing.
• The products may be stored inated, but do not place any heavy
or sharp objects on it. Storage is best in a dry room.
MOTOR MOUNTING
Do not mount a motor on any of these kayaks.
CAUTION!

INFLATABLE QUIKPAK™ KAYAKS
19
®
REPAIRING SMALL PUNCTURES
For inadvertent punctures, you can repair them with the included
Sevylor®repair patch.
INSTRUCTIONS:
1. Thoroughly clean and dry the damaged area. Completely deate
if an inatable article.
2. Cut a portion of the patch to cover the puncture, and allow an
additional ¼" on all sides. Always cut a round or oval patch.
Never leave corners.
3. Be sure the spot is completely dry.
4. Peel the backing from the patch.
5. Adhere the patch to the puncture.
6. Using your thumb or nger apply even pressure across the entire
surface of the patch.
The Sevylor®AirSeal repair kit is also another repair option available
(Model # 2000003730 - not included). Sevylor®AirSeal is a fast,
reliable repair for vinyl inatables: air mattresses, toys, pools, boats
as well as rainwear, groundsheets, golf bags, etc.
INSTRUCTIONS:
1. Thoroughly clean and dry the damaged area. Completely deate
if an inatable article.
2. When the damage is small (a pin hole or tear under 2 inches)
apply a light coat of AirSeal two or three times. Allow ve minutes
to dry between each application.
3. For heavier material, e.g. fabric backed vinyl or a vinyl boat,
apply up to ve coats allowing a ve-minute drying period
between coats.
4. Ensure the AirSeal is completely dry before resuming use of
the article.
5. When the damage is more extensive, cut a patch (with rounded
corners) using any vinyl material. Generously coat the damaged
area spreading the AirSeal at least 3/8" from the torn edges.
Apply the patch and apply AirSeal to all edges of the patch
making a seal between patch and the item being repaired. Allow
the article to dry at least 10 hours before using.
AirSeal contains sufcient material for several small repairs.
AirSeal is intended for use with 100% PVC (poly vinyl chloride) only.
Do not use with any other material.
You may purchase the Sevylor®repair patch (Model # 2000003731)
and Sevylor®AirSeal (Model # 2000003730) by calling Coleman
Customer Service at 1-800-835-3278 or going to www.sevylor.com.