SEW-Eurodrive MOVITRAC 07 User guide

MOVITRAC®07 Edition
02/2003
System Manual
1056 2915 / EN

SEW-EURODRIVE

Contents
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1 Important Notes................................................................................................. 7
2 System Description........................................................................................... 9
3 Technical Data................................................................................................. 15
4 Parameters....................................................................................................... 65
5 Project Planning.............................................................................................. 84
6 Safety Notes .................................................................................................. 121
7 Unit Design.................................................................................................... 122
8 Installation..................................................................................................... 128
9 Startup............................................................................................................ 139
10 Operation and Service.................................................................................. 158
11 Change Index................................................................................................. 164
12 Index............................................................................................................... 165
P
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P60.
P600
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System Manual – MOVITRAC® 07
Contents
1 Important Notes................................................................................................. 7
2 System Description........................................................................................... 9
2.1 Overview of the system.............................................................................9
2.2 The units at a glance...............................................................................12
2.3 Functions / features ................................................................................13
3 Technical Data................................................................................................. 15
3.1 CE-marking, UL approval and C-Tick .....................................................15
3.2 General technical data............................................................................16
3.3 Technical data of MOVITRAC® 07.........................................................17
3.4 MOVITRAC® 07 electronics data........................................................... 45
3.5 Interface converter UWS21A ..................................................................46
3.6 MOVITOOLS...........................................................................................47
3.7 MOVITRAC® 07 for DIN rail mounting ...................................................50
3.8 Parameter module UBP11A....................................................................50
3.9 Fieldbus interfaces..................................................................................51
3.10 BW series braking resistors ....................................................................52
3.11 Series HD output chokes ........................................................................57
3.12 ND line chokes........................................................................................58
3.13 NF line filters...........................................................................................61
3.14 HF output filter ........................................................................................63
4 Parameters....................................................................................................... 65
4.1 Explanation of the parameters................................................................65
5 Project Planning.............................................................................................. 84
5.1 Schematic procedure..............................................................................84
5.2 Options for standard applications............................................................85
5.3 Description of applications......................................................................86
5.4 Speed-torque characteristic....................................................................88
5.5 Motor selection........................................................................................88
5.6 Overload capacity ...................................................................................91
5.7 Load capacity of the units at low output frequencies ..............................92
5.8 Selection of the braking resistor..............................................................93
5.9 Brake connection ....................................................................................99
5.10 Supply system contactor and mains fuses..............................................99
5.11 Supply system lead and motor cable......................................................99
5.12 Group drive ...........................................................................................103
5.13 Line chokes...........................................................................................104
5.14 Installation notes................................................................................... 106
5.15 Connecting the optional power components.........................................109
5.16 Electronics cables and signal generation..............................................110
5.17 PI-controller...........................................................................................111
5.18 Application examples............................................................................114
6 Safety Notes .................................................................................................. 121
7 Unit Structure ................................................................................................ 122
7.1 Unit design............................................................................................122
7.2 Unit designation and scope of delivery .................................................126
8 Installation ..................................................................................................... 128
8.1 Installation instructions..........................................................................128
8.2 UL compliant installation.......................................................................132
8.3 Power shield clamp...............................................................................133
8.4 Touch guard..........................................................................................134
8.5 Wiring diagram 230 V 0.37 ... 2.2 kW / 400 V 0.55 ... 4.0 kW...............135
8.6 Wiring diagram 230 V 3.7 ... 30 kW / 400 V 5.5 ... 30 kW.....................136
8.7 System bus (SBus) installation ............................................................. 138

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Contents
9 Startup............................................................................................................ 139
9.1 General startup instructions..................................................................139
9.2 Preliminary work and resources............................................................139
9.3 Integrated operating panel.................................................................... 140
9.4 Principles of operation with the integrated operating panel ..................141
9.5 Manual speed control module and external setpoint selection .............143
9.6 Startup with the integrated operating panel ..........................................146
9.7 Starting the motor .................................................................................148
9.8 Loading a LOGODrive program............................................................149
9.9 Parameter list........................................................................................150
10 Operation and Service.................................................................................. 158
10.1 Fault information ...................................................................................158
10.2 List of errors (F-00 ... F-97)...................................................................160
10.3 List of warnings (r-17 ... r-32)................................................................162
10.4 SEW electronics service .......................................................................163
11 Change Index................................................................................................. 164
12 Index............................................................................................................... 165

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System Manual – MOVITRAC® 07
Contents

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Important Notes
1 Important Notes
Safety and warn-
ing instructions
Always follow the safety and warning instructions contained in this publication!
Unless the information in the operating instructions is adhered to, it will be impossible to
ensure:
• Trouble-free operation
• Fulfillment of any rights to claim under guarantee
Consequently, read the operating instructions before you start working with the unit!
The operating instructions contain important information about servicing. Therefore,
keep the operating instructions close to the unit.
Designated use MOVITRAC®07 frequency inverters operate AC asynchronous motors. These motors
must be suitable for operation with frequency inverters. Do not connect any other loads
to the frequency inverters.
Electrical hazard
Possible consequences: Severe or fatal injuries.
Hazard
Possible consequences: Severe or fatal injuries.
Hazardous situation
Possible consequences: Slight or minor injuries.
Harmful situation
Possible consequences: Damage to the unit and the environment.
Tips and useful information.

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System Manual – MOVITRAC® 07
Important Notes
MOVITRAC®07 frequency inverters are units intended for stationary installation in
switch cabinets. All instructions referring to the technical data and the permissible con-
ditions where the unit is operated must be followed.
Do not start up the unit (take it into operation in the designated fashion) until:
• The machine complies with the EMC Directive 89/336/EEC
• The conformity of the end product has been determined in accordance with the Ma-
chinery Directive 89/392/EEC (with reference to EN 60204)
Application envi-
ronment
The following applications are forbidden unless measures are expressly taken to make
them possible:
• Use in explosion-proof areas
• Use in environments with harmful substances:
– Oils
–Acids
– Gases
– Vapors
–Dust
– Radiated interference
– Other harmful environments
• Use subject to mechanical vibration and shock loads in excess of the requirements
in EN 50178
• If the inverter performs safety functions which have to guarantee the protection of
machinery and people
Waste disposal Please follow the current instructions: Dispose in accordance with the regulations in
force:
• Electronics scrap (printed-circuit boards)
• Plastic (housing)
• Sheet metal
• Copper

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Overview of the system
System Description
2 System Description
2.1 Overview of the system
03065EXX
Figure 1: MOVITRAC®07 system overview
MOVITOOLS®software ND line choke
LOGODrive programming interface NF line filter
UWS21A interface adapter BW braking resistor
Gateways for
• PROFIBUS UFP11A
• DeviceNet UFD11A
• INTERBUS UFI11A
• CANopen UFO11A
HD output choke
HF output filter
UBP11A parameter module

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System Manual – MOVITRAC® 07
Overview of the system
System Description
Overview of properties
Compact
The unit has a very compact structure
• Integrated brake chopper
• Integrated EMC line filter:
– Class B: 1-phase connection
– Class A: 3-phase connection
– 230 V: 0.37 ... 7.5 kW
– 400/500 V: 0.55 ... 11 kW
• Braking resistor can be integrated (optional for sizes 0S, 0M, 0L)
• Book-shaped design with IP20 enclosure / NEMA1 (size 4: IP00, with touch guard
IP10)
Straightforward Startup and operation are very straightforward
• Automatic motor adaptation
• Integrated operating panel with menu structure
• Startup based on the "plug and play" principle
• Integrated setpoint potentiometer
• Easy parameter setting and diagnosis using MOVITOOLS®PC software
Right for the job The unit has the right function for every application
• Standard V/f control process or field-oriented VFC control mode as an option
• High overload capacity
– 125 % INcontinuous duty (fan/pump operation)
– 150 % INfor maximum 60 seconds
– Maximum 180 % breakaway torque
• Integrated PI-controller
• Extended temperature range
– –10 °C ... +50 °C
– 230 V: 0.37 ... 2.2 kW
– 400/500 V: 0.55 ... 4.0 kW
– 0 °C ... +50 °C
– 230 V: 3.7 ... 30 kW
– 400/500 V: 5.5 ... 30 kW
• Integrated protection and monitoring functions
– Short circuit
– Ground fault
– Motor temperature sensor
System bus With the system bus (SBus) fitted as standard, you can network up to 64 MOVITRAC®
07 frequency inverters as slaves. A PC, a PLC or a MOVIDRIVE®can be the SBus mas-
ter.
The MOVITRAC®07 Communication manual describes the functions of the system bus.

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Overview of the system
System Description
Extended func-
tions:
230 V units from 3.7 kW onwards and 500 V units from 5.5 kW onwards offer an extend-
ed range of functions including:
• Flying restart circuit
• Hoisting function
• Setpoint stop function
• Master frequency
• Standstill current function
• SCOPE oscilloscope program for MOVITOOLS®
LOGODrive units There is the LOGODrive series of units as well as the standard series. These differ from
the standard series in the following respects:
• The optional LOGODrive graphical programming interface is integrated in the
MOVITOOLS®software from version 2.6 onwards. You can add and link function
blocks into a sequential function chart graphically using LOGODrive.
• LOGODrive units also have the extended functions.
There is a separate manual for the LOGODrive graphical programming interface.

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System Manual – MOVITRAC® 07
The units at a glance
System Description
2.2 The units at a glance
Unit designation
for LOGODrive
MOVITRAC®07 frequency inverters with LOGODrive have the unit designation
MC07A...-...-4-10.
Mains connec-
tion Motor power Continuous out- put current
100 % / 125 %
Inte-
grated
line filter
class
MOVITRAC®07 type Size
230 V 1-phase
0.37 kW / 0.5 HP 2.5 / 3.1 AAC
B
MC07A004-2B1-4-00 0S0.55 kW / 0.75 HP 3.3 / 4.1 AAC MC07A005-2B1-4-00
0.75 kW / 1.0 HP 4.2 / 5.3 AAC MC07A008-2B1-4-00
1.1 kW / 1.5 HP 5.7 / 7.1 AAC MC07A011-2B1-4-00 0L1.5 kW / 2.0 HP 7.3 / 9.1 AAC MC07A015-2B1-4-00
2.2 kW / 3.0 HP 8.6 / 10.8 AAC MC07A022-2B1-4-00
230 V 3-phase
0.37 kW / 0.5 HP 2.5 / 3.1 AAC
A
MC07A004-2A3-4-00 0S0.55 kW / 0.75 HP 3.3 / 4.1 AAC MC07A005-2A3-4-00
0.75 kW / 1.0 HP 4.2 / 5.3 AAC MC07A008-2A3-4-00
1.1 kW / 1.5 HP 5.7 / 7.1 AAC MC07A011-2A3-4-00 0L1.5 kW / 2.0 HP 7.3 / 9.1 AAC MC07A015-2A3-4-00
2.2 kW / 3.0 HP 8.6 / 10.8 AAC MC07A022-2A3-4-00
3.7 kW / 5 HP 14.5 / 18.1 AAC MC07A037-2A3-4-00 1
5.5 kW / 7.5 HP 22.0 / 27.5 AAC MC07A055-2A3-4-00 2
7.5 kW / 10 HP 29.0 / 36.3 AAC MC07A075-2A3-4-00
11 kW / 15 HP 42.0 / 52.5 AAC
–
MC07A110-203-4-00 3
15 kW / 20 HP 54.0 / 67.5 AAC MC07A150-203-4-00
22 kW / 30 HP 80.0 / 100.0 AAC MC07A220-203-4-00 4
30 kW / 40 HP 95.0 / 118.8 AAC MC07A300-203-4-00
400 V 3-phase
0.55 kW / 0.75 HP 2.0 / 1.25 AAC
A
MC07A005-5A3-4-00 0M0.75 kW / 1.0 HP 2.4 / 3.0 AAC MC07A008-5A3-4-00
1.1 kW / 1.5 HP 3.1 / 3.9 AAC MC07A011-5A3-4-00
1.5 kW / 2.0 HP 4.0 / 5.0 AAC MC07A015-5A3-4-00
0L
2.2 kW / 3.0 HP 5.5 / 6.9 AAC MC07A022-5A3-4-00
3.0 kW / 4.0 HP 7.0 / 8.8 AAC MC07A030-5A3-4-00
4.0 kW / 5.0 HP 9.5 / 11.9 AAC MC07A040-5A3-4-00
5.5 kW / 7.5 HP 12.5 / 15.6 AAC MC07A055-5A3-4-00 2S
7.5 kW / 10 HP 16.0 / 20.0 AAC MC07A075-5A3-4-00
11 kW / 15 HP 24.0 / 30.0 AAC MC07A110-5A3-4-00 2
15 kW / 20 HP 32.0 / 40.0 AAC –MC07A150-503-4-00 322 kW / 30 HP 46.0 / 57.5 AAC MC07A220-503-4-00
30 kW / 40 HP 60.0 / 75.0 AAC MC07A300-503-4-00

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Functions / features
System Description
2.3 Functions / features
MOVITRAC®07 frequency inverters are characterized by the following attributes:
Unit properties • Wide voltage range:
– 230 V units 1-phase and 3-phase for the voltage range 200 ... 240 VAC, 50/60 Hz
– 400/500 V units for the voltage range 3 x 380 ... 500 VAC, 50/60 Hz
• Overload capacity: 150 % INfor maximum 60 s
125 % INcontinuous power (fan/pump operation)
Maximum 180 % breakaway torque
• Rated operation (IN= 100 %) up to ambient temperature ϑ= 50 °C.
• 4-quadrant capability due to the integrated brake chopper.
• Compact unit mounting position for minimum switch cabinet space requirement and
optimum utilization of switch cabinet volume.
• Integrated EMC line filter to EN 55011 for compliance with limit value class:
– Class B: 1-phase connection
– Class A: 3-phase connection
– 230 V: 0.37 ... 7.5 kW
– 400/500 V: 0,55 ... 11 kW
• Inputs and outputs programmable
– 1 analog input
– 5 binary inputs
– 2 binary outputs, 1 of which is a relay output
• Integrated voltage supply and evaluation for TF (PTC temperature sensor) for tem-
perature monitoring of the motor.
• Integrated operating panel for displaying setpoints and setting parameters
– 10 LEDs for displaying the selected symbols
– 5 operation buttons
– 1 setpoint potentiometer for specifying the speed
• Braking resistor can be integrated as an option in sizes 0S, 0M and 0L.
Control functions • VFC control mode or V/f control.
• Automatic brake control by the inverter.
• DC braking to decelerate the motor even in 1-quadrant mode.
• Slip compensation for high static speed accuracy.
• Motor pull-out protection by sliding current limitation in the field weakening range.
• Factory settings can be reactivated.
• Parameter lock to protect against parameter changes.

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System Manual – MOVITRAC® 07
Functions / features
System Description
• Protective features to protect against
– Overcurrent
– Ground fault
– Overload
– Overtemperature of the inverter
– Overtemperature of the motor
• Speed monitoring and monitoring of the motor and regenerative limit power.
• Fault memory with all relevant operating data at the moment of the fault.
• Standardized operation, parameter setting and identical unit connection technology
across all units in the MOVITRAC®07 range.
Setpoint technol-
ogy
• Motor potentiometer.
• External setpoint selections:
– 0 ... +10 V
– 0 ... 20 mA
– 4 ... 20 mA
• 6 fixed setpoints.
• Frequency input (in preparation).
Communication /
operation
• System bus for networking max. 64 MOVITRAC®07 units.
• RS-485 interface for service purposes.
• Straightforward parameter setting and startup using integrated operating panel or
MOVITOOLS®PC software.
• LOGODrive graphical programming interface for writing programs.
• Parameter module for saving and transferring inverter data including the LOGODrive
program.
• Fieldbus interfaces for
–PROFIBUS
– DeviceNet
–INTERBUS
– CANopen
Extended func-
tions:
230 V units from 3.7 kW onwards, 500 V units from 5.5 kW onwards and LOGODrive
units offer an expanded range of functions including:
• Standstill current function for:
–Rapidstart
– Heating current for avoiding condensation at low temperatures
• Flying restart circuit for flying restart of the inverter.
• Hoisting capability with all approved motor options.

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CE-marking, UL approval and C-Tick
Technical Data
3 Technical Data
3.1 CE-marking, UL approval and C-Tick
CE-marking
Low Voltage Direc-
tive
MOVITRAC®07 frequency inverters comply with the regulations of the Low Voltage Di-
rective 73/23/EEC.
Electromagnetic
compatibility EMC
MOVITRAC®07 frequency inverters are components of machines and systems. They
comply with the EMC product standard EN 61800-3
Variable-speed electrical drives . If
you want to apply the CE mark to the machine/system equipped with frequency inverters
in accordance with the EMC Directive 89/336/EEC: Observe the instructions regarding
EMC compliant installation.
MOVITRAC®07 frequency inverters are equipped with a line filter as standard. They
comply with the following limit value class to EN 55011 on the line side without further
measures:
•B: 1-phase connection
•A: 3-phase connection
– 230 V: 0.37 ... 7.5 kW
– 400/500 V: 0.55 ... 11 kW
The CE mark on the nameplate stands for conformity:
• With the Low Voltage Directive 73/23/EEC
• With the EMC Directive 89/336/EEC
SEW-EURODRIVE can issue a declaration of conformity to this effect on request.
UL approval UL and cUL approval has been granted for the entire MOVITRAC®07 range of units.
cUL is equivalent to CSA approval.
C-Tick C-Tick approval has been granted for the entire MOVITRAC®07 range of units. C-Tick
certifies conformity with the requirements of the ACA (Australian Communications Au-
thority).
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General technical data
Technical Data
3.2 General technical data
The following technical data applies to all MOVITRAC®07 frequency inverters, regard-
less of size.
MOVITRAC®07 All sizes
Interference immunity To EN 61800-3
Interference emission with
EMC-compliant installation To limit value class •B: 1-phase connection
•A: 3-phase connection
– 230 V: 0.37 ... 7.5 kW
– 400/500 V: 0.55 ... 11 kW
To EN 55011 and EN 55014; complies with EN 61800-3
Discharge current > 3.5 mA
Ambient temperature ϑamb
at fPWM = 4 kHz 230 V, 0.37 ... 2.2 kW
400/500 V, 0.55 ... 4.0 kW
• –10 °C ... +50 °C at 100 % IN
• –10 °C ... +40 °C at 125 % IN
230 V, 3.7 ... 30 kW
400/500 V, 5.5 ... 30 kW
• 0 °C – +50 °C at 100 % IN
• 0 °C ... +40 °C at 125 % IN
Power reduction 3.0 % INper K to max. 60 °C
Climate class EN 60721-3-3, class 3K3
Storage temperature1
Transport temperature
1 If the unit is being stored for a long time, connect it to the mains voltage for at least 5 minutes every 2
years. Otherwise, the service life of the unit will be reduced.
–25 °C ... +75 °C
–25 °C ... +75 °C
Enclosure IP20
Size 4 power connections: IP00, IP10 with Plexiglas cover
mounted (supplied as standard)
Operating mode Continuous duty (EN 60149-1-1 and 1-3)
Altitude h ≤1000 m (3300 ft)
•I
Nreduction
– 1 % per 100 m (330 ft)
– From 1000 m to max. 4000 m (3300 ft to max. 13,200 ft)
•V
Nreduction
– 3 V per 100 m (330 ft)
– From 2000 m to max. 4000 m (6600 ft to max. 13,200 ft)
Over 200 m (6600 ft) only overvoltage class 2, external mea-
sures are required for overvoltage class 3. Overvoltage classes
to DIN VDE 0110-1.
Vibration-resistance To EN 50 178 / VDE 0160
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Technical data of MOVITRAC® 07
Technical Data
3.3 Technical data of MOVITRAC
®
07
230 V
400/500 V
51115AXX
Figure 2: MOVITRAC®07 230 V units
Size 0S 0L 1 2 3 4
Power [kW / HP] 0.37 / 0.5
0.55 / 0.75
0.75 / 1.0
1.1 / 1.5
1.5 / 2.0
2.2 / 3.0 3.7 / 5 5.5 / 7.5
7.5 / 10 11 / 15 15 / 20 22 / 30 30 / 40
Mains connection 230 V / 1-phase
230 V / 3-phase 230 V / 3-phase
51116AXX
Figure 3: MOVITRAC®07 400/500 V units
Size 0M 0L 2S 2 3
Power [kW / HP] 0.55 / 0.75
0.75 / 1.0
1.1 / 1.5
1.5 / 1.0
2.2 / 3.0
3.0 / 4.0
4.0 / 5.0
5.5 / 7.5
7.5 / 10 11 / 15 15 / 20
22 / 30
30 / 40
Mains connection 400/500 V / 3-phase
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Technical data of MOVITRAC® 07
Technical Data
230 VAC / 1-phase / size 0S / 0.37 ... 0.75 kW / 0.5 ... 1.0 HP
51105AXX
Figure 4: MOVITRAC®07 / size 0S / 1-phase 230 VAC
MOVITRAC®MC07A (1-phase supply system) 004-2B1-4-.. 005-2B1-4-.. 008-2B1-4-..
Part number 826 951 3 826 952 1 826 953 X
Part number with LOGODrive 827 185 2 827 186 0 827 187 9
INPUT
Connection voltage
Permitted range Vmains 1 x 230 VAC
Vmains = 200 VAC -10 % ... 240 VAC +10 %
Supply frequency fmains 50/60 Hz +/-5 %
Rated system current, 1-phase
at Vmains = 230 VAC 100% Imains 125% Imains 6.1 AAC 7.5 AAC 8.5 AAC 10.2 AAC 9.9 AAC 11.8 AAC
OUTPUT
Output voltage VN3 x 0 ... Vmains
Recommended motor power under constant
load (with Vmains = 230 VAC)Pmot 0.37 kW 0.5 HP 0.55 kW 0.75 HP 0.75 kW 1.0 HP
Recommended motor power under variable
torque load or constant load without overload
(with Vmains = 230 VAC)
Pmot 0.55 kW
0.75 HP 0.75 kW 1.0 HP 1.1 kW 1.5 HP
Rated output current
at Vmains = 230 VAC IN2.5 AAC 3.3 AAC 4.2 AAC
Minimum permitted braking resistor value (4-Q
operation) RBWmin 72 Ω
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Technical data of MOVITRAC® 07
Technical Data
Provide 100 mm (4 in) clearance above and below the unit to ensure adequate cooling!
There is no need for clearance at the sides. You can line up the units directly next to one
another. Make sure that the circulation of air is not disrupted by cables or other installa-
tion materials. Prevent the heated exhaust air from other units from blowing onto this
unit.
GENERAL
Power loss at INPV45W55W65W
Current limitation 125 % INcontinuous duty (fan/pump operation)
150 % INfor maximum 60 seconds
PWM frequency fPWM 4 / 8 / 12 / 16 kHz
Speed range
Resolution nA ∆nA0 ... 5500 rpm
1 rpm
Connections Terminals 2.5 mm2
Dimensions W x H x D 90 x 185 x 150 mm
3.5 x 7.2 x 5.9 in
Weight m 1.5 kg
3.3 lb
MOVITRAC®MC07A (1-phase supply system) 004-2B1-4-.. 005-2B1-4-.. 008-2B1-4-..
05804AXX
Figure 5: Dimensions, MOVITRAC®07 size 0S
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Technical data of MOVITRAC® 07
Technical Data
230 VAC / 1-phase / size 0L / 1.1 ... 2.2 kW / 1.5 ... 3.0 HP
Figure 6: MOVITRAC®07 / size 0L / 1-phase 230 VAC
MOVITRAC®MC07A (1-phase supply system) 011-2B1-4-.. 015-2B1-4-.. 022-2B1-4-..
Part number 826 954 8 826 955 6 826 956 4
Part number with LOGODrive 827 188 7 827 189 5 827 190 9
INPUT
Connection voltage
Permitted range Vmains 1 x 230 VAC Vmains = 200 VAC -10 % ... 240 VAC +10 %
Supply frequency fmains 50/60 Hz +/-5 %
Rated system current, 1-phase
at Vmains = 230 VAC 100% Imains
125% Imains 13.4 AAC 16.8 AAC 16.7 AAC 20.7 AAC 19.7 AAC 24.3 AAC
OUTPUT
Output voltage VN3 x 0 ... Vmains
Recommended motor power under constant
load (with Vmains = 230 VAC)Pmot 1.1 kW 1.5 HP 1.5 kW 2.0 HP 2.2 kW 3.0 HP
Recommended motor power under variable
torque load or constant load without overload
(with Vmains = 230 VAC)
Pmot 1.5 kW
2.0 HP 2.2 kW 3.0 HP 3.0 kW 4.0 HP
Rated output current
at Vmains = 230 VAC IN5.7 AAC 7.3 AAC 8.6 AAC
Minimum permitted braking resistor value (4-Q
operation) RBWmin 27 Ω
P
if
kVA
Hz
n